KR20040041381A - Artifical marble heat treatment equipment for artificial marble washstand manufacture - Google Patents
Artifical marble heat treatment equipment for artificial marble washstand manufacture Download PDFInfo
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- KR20040041381A KR20040041381A KR1020020069735A KR20020069735A KR20040041381A KR 20040041381 A KR20040041381 A KR 20040041381A KR 1020020069735 A KR1020020069735 A KR 1020020069735A KR 20020069735 A KR20020069735 A KR 20020069735A KR 20040041381 A KR20040041381 A KR 20040041381A
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- heat treatment
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/24—Apparatus or processes for treating or working the shaped or preshaped articles for curing, setting or hardening
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- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47K—SANITARY EQUIPMENT NOT OTHERWISE PROVIDED FOR; TOILET ACCESSORIES
- A47K1/00—Wash-stands; Appurtenances therefor
- A47K1/04—Basins; Jugs; Holding devices therefor
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B16/00—Use of organic materials as fillers, e.g. pigments, for mortars, concrete or artificial stone; Treatment of organic materials specially adapted to enhance their filling properties in mortars, concrete or artificial stone
- C04B16/04—Macromolecular compounds
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Structural Engineering (AREA)
- Materials Engineering (AREA)
- Organic Chemistry (AREA)
- Health & Medical Sciences (AREA)
- Public Health (AREA)
- Mechanical Engineering (AREA)
- Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)
Abstract
Description
본 발명은 열가소성 인조대리석을 소재로 세면대를 제조하는 과정에서 인조대리석을 작업자가 원하는 형상과 모양으로 소성변형시키기 위하여 열처리를 할 때연료의 손실을 줄이고 빠른 시간내에 골고루 가열시킬 수 있는 인조대리석 세면대 제조를 위한 인조대리석 열처리기에 관한 것이다.The present invention reduces the loss of fuel during heat treatment in order to plastically deform artificial marble into a shape and shape desired by the operator in the process of manufacturing a basin made of thermoplastic artificial marble artificial marble wash basin that can be heated evenly and quickly It relates to an artificial marble heat treatment machine for.
주지하는 바와 같이 주거문화가 발달하면서 세면대의 고급화가 재질과 형상 및 모양에서 다양하게 변화되고 있다.As is well known, as the residential culture develops, the luxury of the sink is changing in various materials, shapes and shapes.
이러한 추세에 따라서 최근에는 세면대를 열가소성 인조대리석(이하 인조대리석이라고도 칭함)를 이용하여 제조하고 있는데, 세면대는 수조와 플렌지 그리고 수조 가림판, 배수트랩 가림판 등으로 구성된다.In accordance with this trend, recently, the sink is manufactured using a thermoplastic artificial marble (hereinafter referred to as artificial marble), which is composed of a water tank, a flange, a tank screening plate, and a drain trap screening plate.
상기와 같이 구성된 세면대를 열가소성 인조대리석으로 제조하려면 판상의 열가소성 인조대리석을 재단하여 가열한 후에 소정의 형상으로 소성밴딩하여 수조 가림판이나 배수트랩 가림판으로 사용한다.In order to manufacture the sink constructed as described above, the thermoplastic artificial marble is cut and heated in a plate-shaped thermoplastic artificial marble and then plastically banded to a predetermined shape to be used as a tank cover plate or a drain trap screen plate.
종래 상기와 같은 인조대리석 세면대의 수조 가림판이나 배수트랩 가림판을 소정의 형상으로 소성변형시키기 위하여 먼저, 계산된 크기로 판상의 열가소성 인조대리석을 재단하여 얻어진 소재를 작업대에 올려놓는다.Conventionally, in order to plastically deform a water tank cover plate or a drain trap screen plate of the above-mentioned artificial marble wash basin into a predetermined shape, first, a material obtained by cutting a plate-like thermoplastic artificial marble into a calculated size is placed on a work table.
그리고 토치램프와 같은 가열기를 손으로 잡고 가열기를 열가소성 인조대리석의 표면에 지그재그로 이동시키면서 소성할 수 있는 온도까지 가열시켰다.Then, a heater such as a torch lamp was held by hand, and the heater was heated to a temperature that can be fired while being zigzag on the surface of the thermoplastic artificial marble.
상기와 같이하면 열가소성 인조대리석을 골고루 가열시킬 수 없기 때문에 수조 가림판이나 배수트랩을 만들기 위하여 밴딩할 때 부분적으로 가열된 정도가 달라서 정교한 밴딩을 할 수 없을 뿐만 아니라 가열하는 과정에서 신중하지 않으면 불꽃이 열가소성 인조대리석을 손상시킬 수 있다.In this case, the thermoplastic artificial marble cannot be evenly heated, so when the banding to create a water screen trap or drain trap, the degree of heating is different. It may damage the thermoplastic artificial marble.
또한, 상기와 같이 가열기를 지그재그로 이동시키면서 열가소성 인조대리석을 가열하려면 밀폐된 공간에서 작업을 할 수 없기 때문에 가열할 때 막대한 연료의 손실과 시간적인 소요로 생산성이 떨어져 생산원가를 상승시키게 되는 등의 문제점이 있었다.In addition, in order to heat the thermoplastic artificial marble while moving the heater in a zigzag as described above, it is impossible to work in a confined space, and thus the production cost increases due to enormous loss of fuel and time required when heating. There was a problem.
상기한 문제점들을 해결하기 위한 본 발명의 목적은 인조대리석 세면대를 제조하기 위한 전 단계에서 소성변형을 주기 위하여 열가소성 인조대리석을 가열할 때 빠른 시간에 골고루 가열시킬 수 있고, 작업의 간편성과 품질을 향상시키면서 연료의 손실을 줄여 경제적으로도 많은 이득을 얻을 수 있는 인조대리석 가열기를 제공하는데 소기의 목적하는 바가 있다.An object of the present invention for solving the above problems can be heated evenly in a fast time when heating the thermoplastic artificial marble to give plastic deformation in the previous step for manufacturing the artificial marble wash basin, improving the simplicity and quality of work There is a desire to provide an artificial marble heater that can be economically profitable by reducing fuel loss.
도 1은 본 발명에 따른 인조대리석 열처리기 사시도1 is a perspective view of artificial marble heat treatment machine according to the present invention
도 2은 본 발명을 측면에서 본 단면도Figure 2 is a cross-sectional view of the present invention
도 3은 본 발명을 정면에서 본 단면도Figure 3 is a cross-sectional view of the present invention from the front
도 4는 인조대리석 세면대를 예시한 사시도4 is a perspective view illustrating an artificial marble wash basin
***도면중 주요 부분에 대한 부호의 설명****** Description of the symbols for the main parts of the drawings ***
1: 열처리기 2: 열처리실1: heat treatment chamber 2: heat treatment chamber
3: 버너실 4: 투시창3: burner room 4: sight glass
5:9: 문짝 6: 버너5: 9: Door 6: Burner
7 : 열전도판 8: 받침대7: heat transfer plate 8: base
10: 경첩10: hinge
상기의 목적을 달성하기 위한 인조대리석 세면대 제조를 위한 인조대리석 열처리기는 개략적으로 인조대리석을 가열할 수 있는 열을 공급하는 버너실과 고른 분포의 온도를 유지할 수 있는 열처리실로 구성된 것으로, 이하 첨부된 도면과 관련하여 상세하게 설명하면 다음과 같다.Artificial marble heat treatment apparatus for manufacturing artificial marble wash basin for achieving the above object is composed of a burner chamber for supplying heat for heating the artificial marble and a heat treatment chamber capable of maintaining an even temperature distribution, the accompanying drawings and The detailed description is as follows.
열가소성 인조대리석을 소성변형 가능한 온도로 가열하기 위한 열처리기(1)의 하부에 공지의 버너(6)를 설치하고, 점화 및 내부점검을 위한 투시창(4)이 형성된 문짝(5)을 버너실(3)에 설치하며,A well-known burner 6 is installed in the lower part of the heat treatment machine 1 for heating the thermoplastic artificial marble to a temperature capable of plastic deformation, and the door 5 having the see-through window 4 for ignition and internal inspection is formed in the burner chamber ( 3) installed in,
상기 버너실(3)의 상측에 열전달이 고르게 되도록 동판으로 된 열전도판(7)을 설치하며, 그 위에 열처리실(2)을 형성하여 스테인레스 관체를 일정한 간격으로 틈새가 형성되도록 배열한 받침대(8)를 설치하고, 열처리실(2)의 전면에 인조대리석을 넣고 빼낼 수 있도록 문짝(9)을 설치하되, 인조대리석을 넣거나 빼내기 위하여 열고 닫을 때 편리하도록 문짝(9)의 아랫쪽에 경첩(10)을 연결하며,On the upper side of the burner chamber 3, a heat conduction plate 7 made of copper is installed so that heat transfer is evenly formed, and a heat treatment chamber 2 is formed thereon, and a pedestal 8 is arranged so that stainless steel pipes are formed at regular intervals. ), And install the door 9 to insert and remove the artificial marble in the front of the heat treatment chamber (2), the hinge (10) at the bottom of the door (9) for convenience when opening and closing the artificial marble Connect the
열처리실(2)의 상면은 거울을 형성하여 반사에 의한 복사열을 얻을 수 있게 하며, 일측에 공지의 온도감지 센서(11)를 설치하여 계측기(도시하지 않음)으로 온도를 표시할 수 있게 하고 상부에는 환기를 위한 배출구(12)를 형성하여서 구성된 것이다.The upper surface of the heat treatment chamber 2 forms a mirror to obtain radiant heat by reflection, and by installing a known temperature sensor 11 on one side, the temperature can be displayed by a measuring instrument (not shown). It is configured to form an outlet 12 for ventilation.
도면의 미설명부호 20은 열가소성 인조대리석, 21은 공간부, 22는 세면대를 표시한 것이다.In the drawing, reference numeral 20 denotes a thermoplastic artificial marble, 21 denotes a space portion, and 22 denotes a sink.
이상과 같이 구성된 본 발명의 인조대리석 열처리기에 관한 작용을 상세하게 설명하면 다음과 같다.Referring to the operation of the artificial marble heat treatment apparatus of the present invention configured as described above in detail.
먼저, 열처리기(1)의 하부에 형성된 버너실(3)의 문짝(5)을 열고 공지의 버너(6)를 점화시킨다.First, the door 5 of the burner chamber 3 formed in the lower part of the heat treatment machine 1 is opened, and the well-known burner 6 is ignited.
이렇게 버너(6)가 점화되면 화기가 상승하여 동판으로 된 열전도판(7)에 부딪치면서 열전도판(7)을 가열시킨다.When the burner 6 is ignited in this manner, the fire is raised to hit the heat conducting plate 7 made of copper, thereby heating the heat conducting plate 7.
상기와 같은 열전도판(7)의 가열 작용은 열전도판(7)을 직접가열시키고 열처리실(2)의 내부는 간접적인 가열을 하게 되므로 열처리실(2)의 공간이 고르게 가열될 수 있고, 열처리실(2)의 상면을 거울로 형성하였기 때문에 열기를 복사열로 변환시켜 열손실을 방지할 수 있으므로 빠른 시간내에 작업자가 요구하는 온도에 도달시킬 수 있다.Since the heating action of the heat conduction plate 7 as described above directly heats the heat conduction plate 7 and the inside of the heat treatment chamber 2 is indirectly heated, the space of the heat treatment chamber 2 can be heated evenly, Since the upper surface of the chamber 2 is formed as a mirror, heat can be converted into radiant heat to prevent heat loss, so that the temperature required by the operator can be reached within a short time.
이렇게 하여 열처리실(2)의 온도가 인조대리석을 소성가공할 수 있는 적정수준에 도달하면 열처리실(2)의 문짝(9)을 열고, 세면대의 수조 가림판 또는 배수트랩 가림판으로 재단된 열가소성 인조대리석(20)을 넣어 받침대(8)에 올려놓고 다시 닫는다.In this way, when the temperature of the heat treatment chamber (2) reaches an appropriate level to plasticize the artificial marble, the door (9) of the heat treatment chamber (2) is opened, and the thermoplastic cut out by the basin screen plate or drain trap screen plate Put the artificial marble (20) on the pedestal (8) and close again.
그러면 전술한 바와 같이 열처리실(2)의 내부 온도가 동판으로 된 열전도판(7)에 의해서 간접적으로 골고루 가열되고 또, 받침대(8)가 스테인레스 관체로 구성되면서 일정한 간격으로 틈새가 형성되어 있기 때문에 열처리실(2)의 내부 열기가 대류작용을 고르게 형성된다.Then, as described above, the internal temperature of the heat treatment chamber 2 is indirectly heated evenly by the heat conductive plate 7 made of copper plate, and since the pedestal 8 is made of stainless steel body, gaps are formed at regular intervals. The internal heat of the heat treatment chamber 2 evenly forms the convection action.
그렇기 때문에 열가소성 인조대리석(20)을 빠른 시간내에 골고루 가열시킬 수 있는 것이며, 상기의 과정에서 공간부(21)와 배출구(12)는 열기를 순환/배출시키는 작용을 하고 열처리실(2)의 일측에 설치된 온도 감지센서(11)는 공지의 계측기로 신호를 보내 열처리실(2)의 내부온도를 알 수 있도록 하는 것이다.Therefore, it is possible to heat the thermoplastic artificial marble 20 evenly in a short time, and in the above process, the space 21 and the outlet 12 serve to circulate / discharge hot air and to one side of the heat treatment chamber 2. The temperature sensor 11 installed in the signal to a known measuring instrument to know the internal temperature of the heat treatment chamber (2).
이상과 같은 본 발명은 인조대리석 세면대를 제조하기 위한 전 단계에서 인조대리석에 소성변형을 주기 위하여 가열하는 전체 작업을 열처리기로 할 수 있기 때문에 작업시 간편한 효과가 있고, 열전도판에 의해서 빠른 시간내에 열처리실의 온도를 골고루 높일수 있으므로 연료의 손실을 줄일 수 있고 또, 인조대리석을 고르게 가열시켜 소성변형가공을 하기 때문에 품질이 우수한 인조대리석 세면대를 제조할 수 있는 효과가 있다.The present invention as described above can be performed by the heat treatment to give a plastic deformation to the artificial marble in the previous step for the manufacture of artificial marble washbasin, there is a simple effect at the time of work, heat treatment in a short time by the heat conduction plate Since the temperature of the seal can be evenly increased, the loss of fuel can be reduced, and the artificial marble wash basin having excellent quality can be manufactured because plastic deformation processing is performed by heating the artificial marble evenly.
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WO2013160677A2 (en) * | 2012-04-24 | 2013-10-31 | Groundhog (Uk) Limited | Thermal treatment system |
WO2013160677A3 (en) * | 2012-04-24 | 2014-03-20 | Groundhog (Uk) Limited | Thermal treatment system |
GB2551942A (en) * | 2012-04-24 | 2018-01-03 | Groundhog (Uk) Ltd | Thermal treatment system |
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CN113566517A (en) * | 2021-07-30 | 2021-10-29 | 江苏友顺节能科技有限公司 | A heat preservation curing means for building energy-conserving combined material heat preservation template processing |
CN113566517B (en) * | 2021-07-30 | 2022-05-27 | 江苏友顺节能科技有限公司 | A heat preservation curing means for building energy-conserving combined material heat preservation template processing |
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