KR20040030734A - Process for manufacturing food waste discarding apparatus with screw rotation-agitation function - Google Patents

Abstract

PURPOSE: Provided is a process for manufacturing an apparatus to discard a great amount of food waste with requiring minimum space for installing the apparatus by adopting a screw rotation and agitation manner. CONSTITUTION: The process is for preparing the food waste discarding apparatus comprising a main top body(1-1), a compartment plate(1-2), an agitator motor(2), a timer for the agitator(3), a thermostat(4-1), a temperature sensing bar(4-2), a cylindrical chamber(5), a control box with switches(6), an agitation blade axis(7), a top stand for inlet(8), the inlet(9) for entering food waste, a discarding outlet(10), a sawdust induction stand(11), an agitator shaft bearing assembly(12-1,12-2), an odor-exhausting port(13), a heating wire(14), an agitation blade(15), a deodorization device(16), a main base body, a heat-protection insulating material such as styrene foam, stainless steel plates for forming inner and outer walls, an agitation cylindrical chamber, a sawdust induction stand, a base for the sawdust induction stand, a connection pipe for welding and connecting both of sawdust induction stand and the base, and a reinforcing rod.

Description

Food Waste Disposer Manufacturing Method with Screw Rotating Stirring {omitted}

The present invention relates to a method of manufacturing a food waste disposal system having a screw rotation stirring function. Currently, several kinds of food waste disposal devices for households and businesses are spread in the market.

In particular, in the case of a commercial food waste disposal system, a large amount of space (area) to be installed is a problem.

The reason for this was an unavoidable phenomenon that occurs because the stirrer of the food waste disposal system is installed horizontally.

This is because, in the case of a commercial food waste disposal system, the area of microbial sawdust is required according to the processing capacity.

The present invention, in order to minimize the installation area occupied by the food waste disposal system for commercial use, the stirrer is rotated vertically and the food waste introduced through the inlet located below due to the rotation of the stirrer along the stirring cylinder containing the axis of the screw rotor blades It was pulled up and dropped out of the cylinder again so that food waste and microbial sawdust were mixed evenly. At this time, as the oxygen supply to the microbial sawdust becomes smooth, the microbial habitat environment is improved.

Therefore, the present invention facilitates the installation of a commercial food waste disposal system even in a narrow space.

Due to the present invention, it has been improved to occupy a large area due to the installation of food waste disposal equipment for commercial use, so that it will be installed in a narrow restaurant, thereby reducing the amount of food waste discharged to the outside (the amount going to the garbage disposal plant).

The present invention to produce a food waste processor with a screw rotation stirring function,

Cutting and bending the stainless steel sheet to be used in the production of a food waste disposer,

In order to assemble and weld the cut and folded stainless steel plate, the food waste processor bottom plate (the stainless steel plate) is placed on the floor and leveled, and the stainless steel plate for the inner wall is erected and assembled and welded in a square. Fixed welding the face,

The inside of the food waste disposal system is divided into upper and lower floors, and the upper floor is divided into a machine room and a lower floor.

Welding sawdust base plate,

Attaching a thermal insulation material (Schiropol) inside the bottom plate of sawdust attraction base,

Creating a sawdust manned stand,

Arranging and attaching the heating wire to the back of the sawdust attraction base,

Placing the bottom plate of sawdust attraction base with heat insulating material (Schiropol) and welding the sawdust attraction base on the bottom,

Dragging the sawdust inducement into the lower part of the lower extinction chamber (inside the processor which is fixedly welded in the c-shape),

Punching pressure dispersion hole in the stirring cylinder,

Putting the shaft with screw stirring blades into the stirring cylinder,

Dragging the shaft with the screw stir blade put into the stirring cylinder into the processor which is fixedly welded with the U letter,

Fixed welding by standing the front of the processor body that is welded in the c-shaped,

The shaft with the screw agitator blade in the stirring cylinder is placed vertically at the center of the food waste disposer, and the upper part with the agitator blade is inserted into the center groove where the bearing (welding plate) is installed and fixed to the reduction motor in the center of the machine room. The lower part of the stirring blade is fixed to the bundle of bearings located in the center of the extinction chamber for welding

Fixed welding the stirring cylinder to the slope inside the food waste processor,

Fixed welding the food waste inlet to the inside of the processor and the stirring cylinder,

Fixing the outlet, the food waste inlet door by using a hinge,

Installing by installing heating wires on the inner wall of food waste disposer main body

Assembling and finishing welding the double (outer) wall stainless steel sheet to the slope using a heat insulating material (Schiropol) on the wall where the heating wire is installed,

Install the temperature sensor and temperature controller, stir time timer, deodorizer, etc., and fix the food waste disposer top on the body of food waste disposer and fix it using bolts and nuts.

After attaching a heat insulating material (Schiropol) to the stainless steel plate at the top of the vanishing chamber by applying an adhesive bond, and then welding the stainless steel plate again,

To fasten the door of the machine room on the top plate,

It is characterized by attaching a control box with a switch to the front (front) of the food waste disposer.

1 is a block diagram of the inside of a food waste disposal system.

Figure 2 is a part installation inside the food waste processor.

3 is a heat insulation structure of the food waste disposal wall.

4 is an explanatory diagram of a process in which food waste caused by the operation of a screw stirrer is mixed with microbial sawdust.

5 is a drawing of the stirring cylinder, the inlet upper stand, and the stirring vane shaft

6, the screw rotating stirring blade shaft is inserted into the bearing bundle

7 is a diagram showing a portion to be folded (folded in a letter) of a stainless steel sheet used for wall production

8 is a diagram showing a portion to be bent (folded in a letter) of a stainless steel sheet to be used for a top plate, a bottom plate and a partition plate.

{Description of Codes for Major Sectors of Drawings}

1-1.Top plate (the body)

1-2.Partition board

2.Agitator motor (deceleration motor)

3.Agitator time timer

4-1.Electric Temperature Controller

4-2.Temperature sensing rod

5.Stirring cylinder

6.Control box with switch

7.Stirring Remodeling

8.Inlet top rest

9.inlet (food waste inlet)

10.outlet (sawdust outlet)

11.sawdust attraction stand

12-1.Stirring shaft bearing bundle (a bundle with a bearing in it and can be fitted with agitator shaft)

12-2.Stirring shaft bearing bunch,

13. Deodorization

14.Temperature heating wire

15.Stirwing

16.Deodorizer (device to remove odor and discharge)

17 base plate (the body)

18.thermal insulation material (Schiropol)

19.Stainless steel plate (outer wall)

20.Stainless steel sheet (inner wall)

21.Stirring cylinder (appearance)

22. Stirring blade shaft with stirring blade

23.Inlet upper stand

24-1.sawdust attraction stand

24-2.Sawdust Induced Base Plate

25.Coupling pipe (10cm long) use; used to connect and weld 24-1 and 24-2.

26.Reinforcement

Hereinafter, described in detail by the accompanying drawings as follows.

1 is a block diagram of the inside of a food waste processor,

Fig. 2 is a view of installing parts inside the food waste disposal system.

3 is a heat insulation insulating structure diagram of the food waste processor double wall surface.

4 is an explanatory diagram in which arrows indicate the process in which food waste is mixed with microbial sawdust and pulled up from the bottom due to the screw rotating shaft stirring operation in the stirring cylinder.

5 is a drawing of the stirring cylinder and the upper stand of the inlet, the stirring vane shaft, etc.,

6 is a diagram of fitting the screw rotary stirring blade shaft to the bearing bundle.

7 is a diagram showing a portion to be bent (folded) of a stainless steel sheet to be used for wall production,

Fig. 8 is a diagram showing a portion to be bent (folded) of a stainless steel sheet to be used for the top plate, the bottom plate and the partition plate.

Therefore, in order to make a food waste processor as shown in Figure 1, the components shown in the Figure of Figure 2 is composed of the system material, and made of double wall as shown in Figure 3, and the construction is made of styropol as a thermal insulation material.

The screw rotary stirrer of Fig. 4 (a food waste disposal method having a screw rotary stirring function) will be described in order.

1. Cut and bend the stainless steel sheet to be used for food waste disposal according to the disposal capacity.

2. Place the bottom of the processor (food waste disposal device) on the floor, level it, and then assemble and weld the stainless steel plate to the square while standing up the inner wall. The upper and lower floors are divided into machine rooms and the lower floors are divided into extinction chambers.

3. Weld the bent sawdust base plate (symbol 24-2) and attach the thermal insulation material (Schiropole) using adhesive (Schiropole attachment bond).

4.Weld the bent sawdust attracting support (symbol 24-1) and arrange the heating wires on the back side at intervals.

5. Place the sawdust attraction base with heating wire on the bottom plate of sawdust attracting base with Schiropol and weld the joint pipe (symbol 25) at random.

6. Pull the sawdust attraction base prepared in the process of 3 ~ 5 above the lower extinction chamber, set it in place, and weld it so that water does not leak.

7. Make a pressure distribution hole in the stirring cylinder.

8. Put the shaft (22) with the screw-rotating stirring blade into the stirring cylinder (21) and drag it into the food waste disposer that is fixedly welded by the letter C.

9. The treatment machine (food waste disposal device) welded in the U-shape is placed on the front of the body and welded to prevent leakage of water.

10.Put the screw rotating stirring shaft (screw rotating stirring blade) in the stirring cylinder vertically to the center of the processor, and insert the upper part of the shaft with the stirring blade into the center groove where the bearing (welding to the partition plate) is installed. It is installed by fixing it to the machine room reduction motor, and the lower part with the stirring blade is fixed to the bearing bundle located in the center of the extinction chamber and fixed (using bolts and nuts).

11. The stirring cylinder is welded by fixing the stirring cylinder so that it is not shaken while touching the reinforcement bar (stained stainless steel b) of (symbol 26) on the slope inside the food waste disposal system.

12.Fix weld the food waste disposal slot into the inside of the processor and the stirring cylinder.

13. Fix the outlet (sawdust outlet) and the food waste inlet door using a hinge.

14. Install heating wires on the outside of the food waste disposal system at intervals so that they do not fall off, and connect them to the heating wires installed on the sawdust attraction base, and then remove the heating wires into the machine room.

15. Assemble double-walled stainless steel sheet with a bolt and nut on the wall with the heating wires on the side of the scalloped pole and weld the finish.

16. Connect the temperature sensor and temperature controller to the heating wire, install the temperature sensor on the top of the extinction chamber, and check the operation.

17. Connect the stirring time timer to the deceleration motor and check the operation.

18. Install the deodorizer and check the deodorization operation.

19. Place the top of the food waste disposal unit on the body of the food waste disposal unit and fasten it using bolts and nuts.

20. After attaching styropol to the stainless steel sheet at the top of the extinction chamber, apply adhesive bond and apply the stainless steel sheet again.

21. The machine room door is fixed by welding the hinge.

22. Attach the control box with the switch to the front of the food waste disposer, connect it with all the machines in the machine room, and test it.

As described above, the present invention was installed vertically by putting a screw rotary stirrer in a stirring cylinder in order to minimize the space area occupied at the time of installation of a food waste disposal system for a business, and a food waste inlet was installed at the bottom to facilitate the input of food waste. .

As a result, food waste is much easier to feed and microbial sawdust and food waste mix well and oxygen supply is smoothed every time the agitator rotates by lifting the food waste from the inlet up and down again. It is expected that the microbial survival will be extended by improving the environment.

In addition, a large-capacity food waste disposer can be installed in the smallest area.

As a result, the amount of waste discharged to the outside (the amount of waste going to the waste disposal plant) is reduced, which will reduce the environmental pollution by that amount, and it is expected to have a lot of helpful effects in reducing the budget of the local government.

Claims (1)

In {a method of manufacturing a food waste disposal device having a screw rotation stirring function}, a method of manufacturing a food waste disposal device in which a screw rotation agitator is vertically installed in a stirring cylinder in a food waste disposal device and a food waste inlet is located at the bottom thereof, Cutting and bending the stainless steel sheet to be used for manufacturing the food waste disposal system, In order to assemble and weld the cut and folded stainless steel plate, the food waste processor bottom plate (stainless steel plate) is placed on the floor, leveled, and the stainless steel plate for the inner wall is erected, and the square plate is welded to the inner wall. Stationary welding of faces, The inside of the food waste disposal system is divided into upper and lower floors, and the upper floor is divided into a machine room and the lower floor, and the extinction room is placed on a stainless steel sheet to build a space and welded with reinforcement bars. Welding sawdust induction base plate, Attaching the thermal insulation material (Schiropol) inside the bottom plate of sawdust attraction base, Making sawdust manned stands, Arranging and attaching the heating wire to the back of the sawdust attracting base, Placing a sawdust attraction base plate with thermal insulation material (Schiropol) on it and welding it with the sawdust attraction base Dragging the sawdust attracting vessel to the bottom of the lower extinction chamber (inside the processor which is fixedly welded in the c-shape), Making a pressure dispersion hole in the stirring cylinder, Putting the shaft with screw stirring blades into the stirring cylinder, Drawing the shaft with the screw agitator blade into the stirring cylinder into the processor which is fixedly welded in a U-shape, Fixed welding by standing the front of the processor body that is welded in the c-shaped, The shaft with the screw agitator blade in the stirring cylinder is placed vertically at the center of the food waste disposal system. The lower part of the stirring blade is fixed to the bundle of bearings located in the center of the extinction chamber for welding Fixed welding the stirring cylinder to the slope inside the food waste processor, Fixed welding the food waste inlet to the inside of the processor and the stirring cylinder, Fixing the outlet, the food waste inlet door by using a hinge, Installing by installing heating wires on the inner wall of food waste disposer main body Assembling and finishing welding the double (outer) wall stainless steel sheet to the slope using a heat insulating material (Schiropol) on the wall where the heating wire is installed, Install temperature sensor and temperature controller, stir time timer, deodorizer, etc. After attaching a heat insulating material (Schiropol) to the stainless steel plate at the top of the vanishing chamber by applying an adhesive bond, and then welding the stainless steel plate again, To fasten the door of the machine room on the top plate, Method of manufacturing a food waste processor with a screw rotation agitation function comprising the step of attaching a control box containing a switch on the front (front) of the food waste processor.