KR20040015657A - Metallic film heater - Google Patents

Metallic film heater Download PDF

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Publication number
KR20040015657A
KR20040015657A KR1020020047974A KR20020047974A KR20040015657A KR 20040015657 A KR20040015657 A KR 20040015657A KR 1020020047974 A KR1020020047974 A KR 1020020047974A KR 20020047974 A KR20020047974 A KR 20020047974A KR 20040015657 A KR20040015657 A KR 20040015657A
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KR
South Korea
Prior art keywords
metallic film
film
insulating waterproof
outside
power
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Application number
KR1020020047974A
Other languages
Korean (ko)
Inventor
장위덕
이문재
Original Assignee
장위덕
이문재
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Publication date
Application filed by 장위덕, 이문재 filed Critical 장위덕
Priority to KR1020020047974A priority Critical patent/KR20040015657A/en
Priority to PCT/KR2002/001663 priority patent/WO2004016044A1/en
Priority to AU2002341419A priority patent/AU2002341419A1/en
Priority to CNA02143171XA priority patent/CN1476277A/en
Priority to JP2002271255A priority patent/JP2004079492A/en
Publication of KR20040015657A publication Critical patent/KR20040015657A/en

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Classifications

    • H—ELECTRICITY
    • H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B3/00—Ohmic-resistance heating
    • H05B3/20—Heating elements having extended surface area substantially in a two-dimensional plane, e.g. plate-heater
    • H—ELECTRICITY
    • H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B3/00—Ohmic-resistance heating
    • H05B3/20—Heating elements having extended surface area substantially in a two-dimensional plane, e.g. plate-heater
    • H05B3/34—Heating elements having extended surface area substantially in a two-dimensional plane, e.g. plate-heater flexible, e.g. heating nets or webs
    • H—ELECTRICITY
    • H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B1/00—Details of electric heating devices
    • H05B1/02—Automatic switching arrangements specially adapted to apparatus ; Control of heating devices
    • H—ELECTRICITY
    • H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B3/00—Ohmic-resistance heating
    • H05B3/20—Heating elements having extended surface area substantially in a two-dimensional plane, e.g. plate-heater
    • H05B3/22—Heating elements having extended surface area substantially in a two-dimensional plane, e.g. plate-heater non-flexible
    • H05B3/24—Heating elements having extended surface area substantially in a two-dimensional plane, e.g. plate-heater non-flexible heating conductor being self-supporting
    • H—ELECTRICITY
    • H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B2203/00—Aspects relating to Ohmic resistive heating covered by group H05B3/00
    • H05B2203/013—Heaters using resistive films or coatings
    • H—ELECTRICITY
    • H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B2203/00—Aspects relating to Ohmic resistive heating covered by group H05B3/00
    • H05B2203/014—Heaters using resistive wires or cables not provided for in H05B3/54

Landscapes

  • Surface Heating Bodies (AREA)
  • Central Heating Systems (AREA)
  • Laminated Bodies (AREA)

Abstract

PURPOSE: A metal film heater is provided to improve the wearing feel by using a metal film instead of a nichrome wire. CONSTITUTION: A metal film(10) is connected and installed through power and a power line(20) to generate heat. An insulating waterproof film(12) accommodates the metal film(10) from an outside. A non-woven fabric(16) accommodates the insulating waterproof film(12) from an outside. An outer packaging material(18) accommodates the non-woven fabric(16) from an outside. A controller controls power applied to the power line(20). A tourmaline coating film(14) is formed on an inner surface of the insulating waterproof film(12). The controller is comprised of a temperature sensor(26) and a control panel(50) for controlling power supplied to the metal film(10).

Description

금속성 필름 히터{Metallic film heater }Metallic Film Heater

본 발명은 전기 방석의 내부에 삽입되는 금속성 필름 히터에 관한 것으로, 더욱 상세하게는 금속성 필름의 외부를 전기석 코팅하여 음이온을 발생시키는 금속성 필름 히터에 관한 것이다.The present invention relates to a metallic film heater inserted into the interior of the electric cushion, and more particularly to a metallic film heater to generate anion by tourmaline coating the outside of the metallic film.

일반적으로 전기방석은 직물이나 비닐 등의 신축성 소재로 이루어진 방석의 내부에 니크롬선을 삽입하고, 삽입된 니크롬선에 전기를 인가하여 저항열을 발생시키므로 온도를 상승시켰다In general, the electric cushion is heated by inserting nichrome wire into the cushion made of elastic material such as fabric or vinyl and applying resistance to the inserted nichrome wire to generate heat of resistance.

그러나 이러한 전기방석은 니크롬선 자체의 요철로 인하여 착용감이 떨어지는 문제점이 있다.However, such an electric cushion has a problem that the wear feeling is poor due to the irregularities of the nichrome wire itself.

또한 니크롬선이 삽입되는 전기방석은 니크롬선이 좌굴하중을 반복적으로 받게 되므로 피로로 인해 절손되어 수명이 단축되는 문제점이 있다.In addition, the electric cushion into which the nichrome wire is inserted has a problem in that the nichrome wire is repeatedly subjected to the buckling load and thus is broken due to fatigue and shortened in life.

아울러 니크롬선이 삽입되는 전기방석은 니크롬선이 사용 중 꼬여서 합선으로 인한 화재가 발생될 수 있는 문제점이 있다.In addition, the electric cushion into which the nichrome wire is inserted has a problem in that a fire due to a short circuit may occur because the nichrome wire is twisted during use.

따라서 본 발명은 상기와 같은 종래의 문제점을 해결하기 위하여 안출된 것으로, 요철이 없고, 피로로 인한 절손이 방지되며, 사용 중 전선의 꼬임이 없는 금속성 필름 히터를 제공하는데 그 목적이 있다.Therefore, the present invention has been made to solve the conventional problems as described above, the object is to provide a metallic film heater that is free from unevenness, is prevented from fatigue, and there is no twist of the wire during use.

도 1은 본 발명에 따른 금속성 필름 히터의 구성을 개략적으로 나타내는 도면이다.1 is a view schematically showing the configuration of a metallic film heater according to the present invention.

도 2는 본 발명에 따른 금속성 필름 히터 전원선의 통과부를 나타내는 단면도이다.2 is a cross-sectional view showing a passage of the metallic film heater power line according to the present invention.

도 3은 본 발명에 따른 금속성 필름 히터 센서감지선의 통과부를 나타내는 단면도이다.3 is a cross-sectional view showing a passage of the metallic film heater sensor detection line according to the present invention.

〈도면의 주요부분에 대한 부호의 설명〉<Explanation of symbols for main parts of drawing>

10 : 금속성 필름 12 : 절연방수필름10: metallic film 12: insulating waterproof film

14 : 전기석 코팅막 16 : 부직포14 tourmaline coating film 16 nonwoven fabric

18 : 외장재 20 : 전원선18: exterior material 20: power line

22 : 용접부 26 : 온도센서22: welding part 26: temperature sensor

28 : 센서감지선 30 : 연결플레이트28: sensor detection wire 30: connection plate

50 : 콘트롤패널50: control panel

이와 같은 목적을 달성하기 위하여 본 발명은 전원과 전원선을 통하여 연결설치되어 열을 발생시키는 금속성 필름과, 금속성 필름을 외부에서 수용하는 절연방수필름과, 절연방수필름을 외부에서 수용하는 부직포와, 부직포를 외부에서 수용하는 외장재 및 전원선에 인가되는 전원을 제어하는 제어부를 포함하는 금속성 필름 히터를 제공한다.In order to achieve the above object, the present invention provides a metallic film connected to a power source and a power line to generate heat, an insulating waterproof film for accommodating the metallic film from the outside, and a nonwoven fabric for receiving the insulating waterproof film from the outside; It provides a metallic film heater comprising a control unit for controlling the power applied to the exterior material and the power line for receiving the nonwoven fabric from the outside.

여기서 제어부는 절연방수필름의 내부에 설치되는 온도센서와 온도센서에 전기적으로 연결 설치되어 온도센서에 감지된 신호에 따라 금속성 필름에 공급되는 전원을 제어하는 콘트롤패널로 이루어지는 것이 바람직하다.Here, the control unit is preferably made of a control panel for controlling the power supplied to the metallic film in accordance with the signal sensed by the temperature sensor and the electrical sensor is installed in the interior of the insulating waterproof film.

한편 절연방수필름은 내면에 전기석 코팅막이 형성되는 것이 더욱 바람직하다.On the other hand, the insulating waterproof film is more preferably formed tourmaline coating film on the inner surface.

이하, 본 발명에 따른 금속성 필름 히터의 바람직한 일실시예를 첨부도면을 참조하여 설명하면 다음과 같다.Hereinafter, a preferred embodiment of the metallic film heater according to the present invention will be described with reference to the accompanying drawings.

도 1은 본 발명에 따른 금속성 필름 히터의 구성을 개략적으로 나타내는 도면이고, 도 2는 본 발명에 따른 금속성 필름 히터 전원선의 통과부를 나타내는 단면도이며, 도 3은 본 발명에 따른 금속성 필름 히터 센서감지선의 통과부를 나타내는 단면도이다.1 is a view schematically showing the configuration of a metallic film heater according to the present invention, Figure 2 is a cross-sectional view showing a passage of the metallic film heater power line according to the present invention, Figure 3 is a metallic film heater sensor detection line according to the present invention It is sectional drawing which shows a passage part.

금속성 필름 히터는 열을 발생시키는 금속성 필름(10)과, 금속성 필름(10)을 절연시키는 절연방수필름(12)과, 절연방수필름(12)을 보호하는 부직포(16), 착용감을 향상시키는 외장재(18) 및 ,전원선(20)에 인가되는 전원을 제어하는 제어부로 이루어진다.The metallic film heater includes a metallic film 10 that generates heat, an insulating waterproof film 12 that insulates the metallic film 10, a nonwoven fabric 16 that protects the insulating waterproof film 12, and an exterior material that improves wearing comfort. 18 and a control unit for controlling the power applied to the power supply line 20.

금속성 필름(10)은 황동판을 부식(Etching)시켜 패턴을 형성한 필름으로 내식성이 큰 스테인레스강(Stainless steel) 및 알루미늄도 가능하다. 이러한 금속성 필름(10)은 양단에 전기를 인가하여 저항열을 발생시키므로 온도를 높인다. 한편금속성 필름(10)의 두께는 가요성을 부여하기 위하여 0.05mm 정도가 바람직하다.The metallic film 10 is a film formed by etching a brass plate to form a pattern, and may be made of stainless steel and aluminum having high corrosion resistance. Since the metallic film 10 generates resistance heat by applying electricity at both ends, the metallic film 10 increases the temperature. On the other hand, the thickness of the metallic film 10 is preferably about 0.05mm in order to give flexibility.

다음으로 절연방수필름(12)은 금속성 필름(10)을 외부에서 수용하며 그 재질은 PET(polyester staple fiber) 등의 엔지니어링 플라스틱 재질로 이루어지는 것이 바람직하다. 이러한 절연방수필름(12)의 두께는 50㎛ 정도가 바람직하다.Next, the insulating waterproof film 12 accommodates the metallic film 10 from the outside, and the material is preferably made of an engineering plastic material such as PET (polyester staple fiber). The thickness of the insulating waterproof film 12 is preferably about 50㎛.

다음으로 부직포(16)는 절연방수필름(12)을 외부에서 수용하여 보호한다. 이러한 부직포(16) 절연방수필름(12)을 보호할 수 있도록 두께가 2mm 정도가 바람직하다.Next, the nonwoven fabric 16 accommodates and protects the insulating waterproof film 12 from the outside. The nonwoven fabric 16 is preferably about 2mm thick to protect the insulating waterproof film 12.

다음으로 외장재(18)는 부직포(16)를 외부에서 수용하여 보호하고, 착용자의 착용감을 향상시킨다. 이러한 외장재(18)는 주로 쿠션이 있는 천이나 가죽 등이 주로 사용된다.Next, the exterior material 18 accommodates and protects the nonwoven fabric 16 from the outside, and improves the wearer's fit. The exterior material 18 is mainly used cloth or leather with a cushion.

한편 절연방수필름(12)은 내부에 전기석 코팅막(14)이 형성되는 것이 바람직하다.Meanwhile, the insulating waterproof film 12 is preferably formed with a tourmaline coating film 14 therein.

여기서 전기석(Tourmaline)은 음이온을 발생시키는 물질로서 음이온이 발생하게 되면 세포막에 작용하여 세포속의 이온교환이 활성화 되어 신진대사가 원활히 이루어지게 된다. 또한 음이온은 자율신경계의 작용을 안정화시켜 면역력을 증강시킨다.Tourmaline is a substance that generates negative ions. When negative ions are generated, the tourmaline acts on the cell membrane and activates ion exchange in the cell, thereby smoothing metabolism. Negative ions also enhance immunity by stabilizing the work of the autonomic nervous system.

또한 전원에 전기를 인가하는 제어부는 절연방수필름(12)의 내부에 설치되는 온도센서(26)와 이 온도센서(26)에 전기적으로 연결 설치되어 온도센서(26)에 감지된 신호에 따라 금속성 필름(10)에 공급되는 전원을 제어하는 콘트롤패널(50)로 이루어진다.In addition, the control unit for applying electricity to the power supply is electrically connected to the temperature sensor 26 and the temperature sensor 26 is installed in the insulating waterproof film 12, the metallic according to the signal detected by the temperature sensor 26 It consists of a control panel 50 for controlling the power supplied to the film (10).

한편 전원선(20)은 콘트롤패널(50)과 금속성 패널사이에 연결 설치되어 전기를 인가하는 선으로 전원선(20)의 선단과 금속성 필름(10)의 선단은 스포트용접(Spot welding)된 용접부(22)가 형성된다.On the other hand, the power line 20 is connected between the control panel 50 and the metallic panel and is a line for applying electricity. The tip of the power line 20 and the tip of the metallic film 10 are spot welded. (22) is formed.

또한 온도센서(26)와 콘트롤패널(50) 사이에는 센서감지선(28)이 연결 설치되고, 이 센서감지선(28)을 보호하기 위하여 금속성 패널(10) 사이에 연결플레이트(30)가 설치된다.In addition, a sensor sensing wire 28 is connected between the temperature sensor 26 and the control panel 50, and a connecting plate 30 is installed between the metallic panel 10 to protect the sensor sensing wire 28. do.

이러한 콘트롤패널(50)은 착용자가 착석 시 안락함을 느낄 수 있는 온도인 40℃ 내지 50℃ 사이가 되도록 제어하는 것이 바람직하다.The control panel 50 is preferably controlled to be between 40 ℃ to 50 ℃ temperature that the wearer can feel comfortable when seated.

이하, 본 발명에 따른 금속성 필름 히터의 작동에 대하여 설명하면 다음과 같다.Hereinafter, the operation of the metallic film heater according to the present invention will be described.

먼저 전원선(20)을 통하여 금속성 필름(10)에 전원을 인가하면 저항열이 발생하여 온도가 상승하게 된다. 저항열이 발생함과 동시에 전기석 코팅막(14)에서 음이온이 발생하여 인체의 신진대사를 원활히 해주고, 면역력을 증강시킨다.First, when power is applied to the metallic film 10 through the power line 20, heat of resistance is generated to increase the temperature. As heat of resistance is generated, negative ions are generated in the tourmaline coating layer 14 to facilitate metabolism of the human body and enhance immunity.

이 때 온도센서(26)에서 감지된 온도는 센서감지선(28)을 통하여 콘트롤패널(50)에 전달된다.At this time, the temperature detected by the temperature sensor 26 is transmitted to the control panel 50 through the sensor detection line (28).

한편, 콘트롤패널(50)에 전달된 온도의 신호가 50℃가 되면 콘트롤패널(50)에서 전원선(20)을 통하여 금속성 필름(10)에 인가되는 전원이 차단되도록 한다.On the other hand, when the signal of the temperature transmitted to the control panel 50 is 50 ° C, the power applied to the metallic film 10 through the power line 20 in the control panel 50 is cut off.

전원이 차단된 후 온도센서(26)에서 감지된 온도의 신호가 40℃ 이하가 되면 다시 전원선(20)에 전기를 인가하여 금속성 필름(10)에 저항열이 발생하도록 한다.After the power is cut off, when the temperature signal detected by the temperature sensor 26 becomes 40 ° C. or less, electricity is applied to the power line 20 again to generate heat of resistance in the metallic film 10.

따라서 금속성 필름 히터는 콘트롤패널(50)에 의해서 40℃ 내지 50℃가 유지된다.Therefore, the metal film heater is maintained at 40 ℃ to 50 ℃ by the control panel 50.

이와 같이 본 발명에 따른 금속성 필름 히터는 니크롬선을 대체하여 금속성 필름을 사용하므로 착용감이 향상된다.As described above, the metallic film heater according to the present invention uses a metallic film in place of the nichrome wire, thereby improving wearing comfort.

또한 금속성 필름이 사용되므로 금속성 필름은 좌굴하중을 받지 않기 때문에 피로로 인한 절손이 미연에 방지되어 수명이 증대된다.In addition, since a metallic film is used, the metallic film is not subjected to a buckling load, and thus a breakage due to fatigue is prevented in advance, thereby increasing the service life.

아울러 금속성 필름은 플레이트의 형태이므로 합선되지 않기 때문에 이로 인한 화재의 발생을 미연에 방지할 수 있다.In addition, since the metal film is in the form of a plate, it is not short-circuited, thereby preventing the occurrence of fire.

더불어 전기석 코팅막에서 음이온이 발생되므로 인체의 신진대사를 향상시키고 면역성을 증대시킨다.In addition, anion is generated in the tourmaline coating film, thereby improving the metabolism of the human body and increasing the immunity.

Claims (3)

전원과 전원선을 통하여 연결 설치되어 열을 발생시키는 금속성 필름, 상기 금속성 필름을 외부에서 수용하는 절연방수필름, 상기 절연방수필름을 외부에서 수용하는 부직포, 상기 부직포를 외부에서 수용하는 외장재, 상기 전원선에 인가되는 전원을 제어하는 제어부를 포함하는 것을 특징으로 하는 금속성 필름 히터.A metallic film that is installed through a power source and a power line to generate heat, an insulating waterproof film for receiving the metallic film from the outside, a nonwoven fabric for receiving the insulating waterproof film from the outside, an exterior material for receiving the nonwoven fabric from the outside, the power source Metallic film heater comprising a control unit for controlling the power applied to the line. 제 1 항에 있어서,The method of claim 1, 상기 절연방수필름은 내면에 전기석 코팅막이 형성된 것을 특징으로 하는 금속성 필름 히터.The insulating waterproof film is a metallic film heater, characterized in that the tourmaline coating film is formed on the inner surface. 제 1 항에 있어서,The method of claim 1, 상기 제어부는 상기 절연방수필름의 내부에 설치되는 온도센서, 상기 온도센서에 전기적으로 연결 설치되 온도센서에 감지된 신호에 따라 상기 금속성 필름에 공급되는 전원을 제어하는 콘트롤패널로 이루어지는 것을 특징으로 하는 금속성 필름 히터.The control unit comprises a temperature sensor installed inside the insulating waterproof film, a control panel electrically connected to the temperature sensor is installed in the control panel for controlling the power supplied to the metallic film according to the signal sensed by the temperature sensor. Metallic film heater.
KR1020020047974A 2002-08-13 2002-08-13 Metallic film heater KR20040015657A (en)

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KR1020020047974A KR20040015657A (en) 2002-08-13 2002-08-13 Metallic film heater
PCT/KR2002/001663 WO2004016044A1 (en) 2002-08-13 2002-09-02 Metallic film heater
AU2002341419A AU2002341419A1 (en) 2002-08-13 2002-09-02 Metallic film heater
CNA02143171XA CN1476277A (en) 2002-08-13 2002-09-16 Metal film heater
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