KR20040009311A - Wooden floor and the manufacture method to express pattern to nature pattern wood - Google Patents
Wooden floor and the manufacture method to express pattern to nature pattern wood Download PDFInfo
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- KR20040009311A KR20040009311A KR1020020043221A KR20020043221A KR20040009311A KR 20040009311 A KR20040009311 A KR 20040009311A KR 1020020043221 A KR1020020043221 A KR 1020020043221A KR 20020043221 A KR20020043221 A KR 20020043221A KR 20040009311 A KR20040009311 A KR 20040009311A
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- melamine resin
- natural veneer
- veneer
- pattern
- cutting
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F15/00—Flooring
- E04F15/02—Flooring or floor layers composed of a number of similar elements
- E04F15/04—Flooring or floor layers composed of a number of similar elements only of wood or with a top layer of wood, e.g. with wooden or metal connecting members
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F15/00—Flooring
- E04F15/02—Flooring or floor layers composed of a number of similar elements
- E04F15/02038—Flooring or floor layers composed of a number of similar elements characterised by tongue and groove connections between neighbouring flooring elements
Abstract
Description
본 발명은 천연무늬목의 양면에 멜라민 시트지를 접합하여 무늬판을 형성하고 이를 다시 합판에 접합하여 마루판으로 사용하기에 알맞도록 일측면에는 결합요홈을 다른 측면에는 여기에 결합되는 결합돌기가 형성되도록 일정한 크기로 절단가공 하고 그 상면의 무늬지의 모서리 부분을 면취 가공하여 사용이 편리하면서도 천연목을 사용한 시각적인 효과를 얻도록 한 천연 무늬목으로 무늬를 표현한 강화마루판 및 그 제조방법 관한 것으로, 더욱 상세하게는 천연무늬목의 상면에는 멜라민수지에 함침한 투명 내마모지로된 표면지를 저면에는 멜라민 수지에 함침한 시트지를 적층하여 이들을 열간 압착함으로서 표면지외 시트지에 일체로 도포되었던 멜라민수지가 녹아서 천연무늬목의 섬유질내부로 침투하여 천연무늬목과 표면지와 시트지가 일체로 결합하도록 함은 물론, 천연무늬목으로 충분한 멜라민 수지가 침투하여 천연무늬목의 섬유질이 멜라민시트에 코팅되어 쉽게 부식하지 않는 무늬판을 을 형성하고 이들 무늬판을 다시 합판 등에 접착제로 접합한 다음, 마루판으로 사용하기에 알맞게 일측면에는 결합요홈이 형성되고 다른 측면에는 상기 결합요홈에 결합하는 결합돌기가 형성되도록 일정한 크기로 절단하여 상기 무늬지의 모서리 부분을 면취하여 구성함으로서 천연무늬목의 질감을 느끼면서도 쉽게 변형되거나 부식되지 않고 내마모성이 뛰어나 표면의 손상을 방지하는 강화마루판을 제공하도록 함에 그 목적을 둔 것이다.The present invention forms a patterned plate by bonding the melamine sheet paper on both sides of the natural veneer, and bonded to the plywood again to be suitable for use as a floorboard, the coupling groove is formed on one side to form a coupling protrusion coupled to the other side Reinforced floorboards with patterns of natural veneer made of natural wood for cutting the size and chamfering the corners of the upper surface of the paper to make it easy to use and to obtain a visual effect using natural wood. On the top surface of natural veneer, the surface paper made of transparent abrasion paper impregnated with melamine resin is laminated on the bottom sheet of sheet paper impregnated with melamine resin, and the sheets are hot pressed to melt the melamine resin, which has been applied integrally to the sheet paper outside the surface paper, to melt into the fiber of the natural veneer. Penetrates and integrates natural veneer, surface paper and sheet paper Of course, sufficient melamine resin penetrates into the natural veneer, and the fiber of the natural veneer is coated on the melamine sheet to form a pattern that does not easily corrode. It is easy to feel the texture of natural veneer by cutting the edge of the patterned paper by cutting it to a certain size so that the coupling groove is formed on one side and the coupling protrusion is coupled to the coupling groove on the other side. The object of the present invention is to provide a reinforced floorboard that is not deformed or corroded and has excellent wear resistance to prevent surface damage.
일반적으로 마루판을 구성함에 있어서는 비닐지나 종이에 나무의 무늬를 인쇄하여 천연목의 무늬를 내고 이들 인쇄지의 양면에 멜라민 시트지를 접합하여 무늬판을 형성한 다음 이들을 합판 등에 접합하여 가공함으로서 마루판을 제작하여 사용하였다.In general, in the construction of floorboards, a pattern of wood is printed on vinyl paper or paper to form a pattern of natural wood, and a melamine sheet paper is bonded to both sides of these printing papers to form a patterned board, and then bonded to a plywood or the like to produce a floorboard. Used.
이와 같은 기술은 처음부터 그 사용목적이 마루판이 아니라 주로 가구나 주방용 싱크대, 목욕탕 옷장 등으로 사용하기 위한 목적으로 제조하였으므로 마루판으로 사용하는 데에는 많은 문제점이 있었다.Since such a technology was manufactured for the purpose of using it as a furniture, a kitchen sink, a bathroom closet, etc., from the beginning, its purpose was not a floorboard, but there were many problems in using it as a floorboard.
따라서 마루판으로 사용하기 위하여 다양한 방법을 구현하였는바, 지금까지의 방법으로는 특허등록 제203445호(화장판의 제조방법) 에서와 같이 일정폭을 가지는 롤상의 지제를 다수개의 가이드롤러에 의하여 이송시켜 화학수지가 담긴 수조 내를 통과하면서 상기 수조내의 화학수지가 롤상의 지제에 함침되도록하는 제1공정과, 상기 제1공정에서 수조내의 화학수지가 함침된 롤상의 지제는 15r/min 의 속도로 150±10℃의 온도하의 드라잉기기에서 롤상의 지제에 함침된 화학수지를 건조시키는 제2공정과, 상기 제2공정에 의하여 건조된 롤상의 지제가 드라잉기기에서 나오면서 절단기 에 의하여 일정규격으로 절단하는 제3공정과, 제3공정에서 절단된 지제를 적층하여 기초판을 형성함과 아울러 상기 기초판의 상, 하에 적층된 박판의 무늬목을 다시 적층시키는 제4공정과, 상기 제4공정에서 기초판의 상, 하에 적층된 박판의 무늬목을 가열, 가압하여 서로 접착 시켜서 화장판을 완성하는 제5공정으로 이루어진 화장판의 제조방법에 있어서, 제4공정의 기초판의 일면에는 박판의 무늬목을, 다른 면에는 알루미늄 또는 스틸을 적층시키는 것을 특징으로 한 것이 있었다.Therefore, various methods have been implemented for use as floorboards. Until now, as a method of patent registration No. 203445 (manufacturing method of cosmetic board), the paper on the roll having a certain width is transferred by a plurality of guide rollers. The first step of allowing the chemical resin in the tank to be impregnated into the roll-shaped paper while passing through the tank containing the chemical resin, and the paper on the roll impregnated with the chemical resin in the tank in the first step is 150 at a rate of 15 r / min The second step of drying the chemical resin impregnated in the paper on the roll in a drying machine at a temperature of ± 10 ℃, and the paper on the roll dried by the second step is cut out by a cutter while leaving the drying machine When the third step and the paper cut in the third step are laminated to form a base plate, and the laminated veneer of the thin laminated laminated on the base plate The key is a manufacturing method of a makeup plate comprising a fourth step and a fifth step of heating and pressing the veneers of the laminate laminated on the base plate in the fourth step and bonding them together to complete the decorative plate. One side of the base plate of the 4th step was characterized by laminating a veneer of thin plate and the other side by laminating aluminum or steel.
그러나 이들을 마루판으로 직접 사용하지 못하여 가공을 하여야 하는바, 이때 화학수지가 코팅 처리된 화장판의, 절단면이 손상되어 사용중 마루 바닥에 물을 쏟거나 하였을 때 무늬판의 무늬가 물을 먹어 손상되거나 무늬판의 절단 부위가 날카롭게 형성되어 작업자가 다치게 되는 등 문제점을 야기하였다.However, they cannot be used directly as floorboards, and they must be processed. At this time, when the cut surface of the cosmetic plate coated with chemical resin is damaged and spilled water on the floor of the floor during use, the pattern on the floorboard is damaged by water The cutting portion of the plate was sharply formed, causing problems such as injury to the operator.
또 다른 구성으로 표면에 천연무늬목을 접합하여 그 표면에 페인팅하여 사용하도록 한 것이 있었으나, 이 또한 표면이 쉽게 손상되어 마루판으로 사용하는데 많은 문제점이 있었다.In another configuration, the natural veneer was bonded to the surface and used to paint on the surface. However, the surface was easily damaged and there were many problems in using it as a floorboard.
본 발명은 상기와 같은 종래의 제반 문제점을 감안하여 안출한 것으로, 천연목을 얇게 켜서 만든 통상의 천연무늬목 상면에는 멜라민 수지에 함침하여 멜라민 수지가 듬뿍 함유된 투명 내마모지를, 상기 천연무늬목의 저면에도 멜라민수지에 함침하여 멜라민수지가 듬뿍 함유된 시트지를 적층하고 이들을 적어도 160℃ 이상의 온도를 유지하는 열간 프레스나 롤러로 열간 압착하여 멜라민 수지가 천연무늬목의 섬유질에 침투하도록 접합하는 천연무늬목으로 된 무늬판 제조공정과, 상기 천연무늬목으로 된 무늬판 제조공정에서 완성된 무늬판을 합판 등의 표면에 접착제를 이용하여 접합하는 접합공정과, 상기 접합공정에서 천연무늬목으로 된 무늬판을 합판의 표면에 일체로 접합하여서 된 것을 일측면에는 결합돌기가 형성되고 다른 측면에는 결합요홈이 형성 되도록 일정한 폭과 크기로 재단하는 재단공정과, 상기재단공정에서 마루판으로 사용하기에 알맞은 크기로 재단하여 완성한 마루판의 상면 무늬판 부분의 절단 모서리면을 깎거나 갈아서 면취하는 마무리 공정으로 천연 무늬목으로 무늬를 표현한 강화마루판 얻도록 함에 그 목적을 둔 것이다.The present invention has been made in view of the above-described conventional problems, the upper surface of ordinary natural veneer made of thin natural wood impregnated with melamine resin, abrasion-resistant transparent containing a lot of melamine resin, the bottom of the natural veneer A sheet of natural veneer that is impregnated with melamine resin and laminated with sheets of melamine resin, and hot pressed with a hot press or roller that maintains a temperature of at least 160 ° C to bond the melamine resin to penetrate the fibers of natural veneer. The joining process of joining the patterned plate completed in the plate manufacturing process and the patterned plate manufacturing process of the natural veneer using an adhesive to a surface such as plywood, and the patterned plate made of natural veneer in the joining process to the surface of the plywood The joints are integrally joined to one side and the joining protrusion is formed on the other side. It is a cutting process that cuts to a certain width and size so that grooves are formed, and finish process that cuts or grinds the chamfered edge of the upper pattern plate part of the floor board that is cut to a size suitable for use as a floor board in the cutting process. The purpose is to obtain reinforced floorboards with patterns in wood.
도 1은 본 발명의 실시예를 나타낸 공정도.1 is a process diagram showing an embodiment of the present invention.
도 2a는 본 발명의 무늬판 구성을 나타낸 단면도.Figure 2a is a cross-sectional view showing a pattern plate configuration of the present invention.
도 2b는 본 발명의 마루판의 구성을 나타낸 사시도.Figure 2b is a perspective view showing the configuration of the floorboard of the present invention.
도 3은 본 발명의 사용상태를 나타낸 예시도.3 is an exemplary view showing a use state of the present invention.
♣도면의 주요 부분에 대한 부호의 설명♣♣ Explanation of symbols for the main parts of the drawing
10: 천연무늬목 20: 내마모지10: natural veneer 20: wear-resistant
30: 시트지 40: 무늬판30: sheet 40: pattern plate
50: 합판 60: 결합돌기50: plywood 60: engaging projection
70: 결합요홈 100: 마루판70: coupling groove 100: floorboard
상기와 같은 목적을 달성하기 위한 본 발명을 일실시예에 띠라 상세히 설명하면 다음과 같다.If the present invention for achieving the above object in one embodiment described in detail as follows.
실시예1Example 1
천연목을 얇게 켜서 만든 통상의 천연무늬목 상면에는 멜라민 수지에 함침하여 멜라민 수지가 듬뿍 함유된 투명 내마모지를, 상기 천연무늬목의 저면에도 멜라민수지에 함침하여 멜라민수지가 듬뿍 함유된 시트지를 적층하고 이들을 적어도 160℃ 이상의 온도를 유지하는 열간 프레스나 롤러로 열간 압착하여 멜라민 수지가 천연무늬목의 섬유질에 침투하도록 접합하는 천연무늬목으로 된 무늬판 제조공정인 제1공정과,The upper surface of ordinary natural veneer made of thin natural wood is laminated with a sheet of melamine resin that is filled with melamine resin by impregnating with melamine resin, and a sheet of sheet containing melamine resin by impregnating with melamine resin on the bottom of natural veneer. A first step of manufacturing a patterned plate made of natural veneer, which is hot pressed with a hot press or a roller maintaining a temperature of at least 160 ° C. to join the melamine resin to penetrate the fiber of natural veneer,
상기 천연무늬목으로 된 무늬판 제조공정에서 완성된 무늬판을 합판 등의 표면에 접착제를 이용하여 접합하는 접합공정인 제2공정과,A second step which is a bonding step of bonding the patterned plate completed in the manufacturing process of the natural veneer pattern board to the surface such as plywood using an adhesive;
상기 접합공정에서 천연무늬목으로 된 무늬판을 합판의 표면에 일체로 접합하여서 된 것을 일측면에는 결합돌기가 형성되고 다른 측면에는 결합요홈이 형성 되도록 일정한 폭과 크기로 재단하는 재단공정인 제3공정과,The third step, which is a cutting process of cutting the pattern plate made of natural veneer integrally to the surface of the plywood integrally to the surface of the plywood to form a coupling protrusion on one side and a coupling groove on the other side and,
상기 재단공정에서 마루판으로 사용하기에 알맞은 크기로 재단하여 완성한마루판의 상면 무늬판 부분의 절단 모서리면을 깎거나 갈아서 면취하는 마무리 공정인 제4공정으로 이루어진다.Comprising a fourth step that is a finishing step of cutting or grinding the cutting edge surface of the upper pattern plate portion of the floor plate cut to a size suitable for use as a floorboard in the cutting process.
상기한 공정의 수행으로 천연목을 얇게 켜서 만든 통상의 천연무늬목(10)의 상면에는 멜라민수지(11)가 듬뿍 함유된 투명 내마모지(20)를, 저면에는 멜라민수지(11)가 듬뿍 함유된 시트지(30)를 적층하고 이들을 열간 프레스나 롤러로 열간 압착하여 멜라민수지(11)가 천연무늬목(10)의 섬유질에 침투하도록 접합하여 구성한 천연무늬목으로 된 무늬판(40)을 합판(50) 등의 표면에 접착제를 이용하여 접합하고, 이를 일측면에는 결합돌기(60)가 형성되고 다른 측면에는 결합요홈(70)이 형성되도록 일정한 폭과 크기로 재단하여 얻어진 강화마루판(100)의 상면 무늬판 부분의 절단 모서리면을 깎거나 갈아서 면취(80)하여 구성하는 천연무늬목으로 무늬를 표현한 강화마루판(100)을 얻게 되는 것이다.On the upper surface of the natural natural veneer (10) made by thinly turning the natural wood by performing the above-described process, a transparent wear resistant paper (20) containing plenty of melamine resin (11), and the melamine resin (11) on the bottom surface Laminated sheet of paper (30) and hot-pressed by pressing them with a roller or a melamine resin (11) is joined to penetrate the fiber of the natural veneer (10) patterned plate (40) made of natural veneer plywood (50) Bonding to the surface of the back using an adhesive, the upper surface of the reinforced flooring plate 100 obtained by cutting to a certain width and size so that the coupling protrusion 60 is formed on one side and the coupling groove 70 is formed on the other side By cutting or grinding the cutting edge surface of the plate portion is to obtain a reinforced floorboard 100 expressing the pattern with natural veneer constituting the chamfer (80).
상술한 바와 같이 본 발명은 천연무늬목 상면에 투명 내마모지와 저면에 시트지가 접착된 무늬판을 합판 표면에 일체로 접합하고, 합판에 일측에 형성된 결합돌기를 타측에 형성된 결합요홈에 결합시켜 마루판으로 사용하므로, 마루판이 천연무늬목의 질감을 느끼면서도 쉽게 변형되거나 부식되지 않고 내마모성이 뛰어나 마루판의 표면이 손상되는 것을 방지하여 반영구적으로 사용할 수 있고, 마루판의 시공이 편리하여 작업시간을 단축시키는 효과가 있다.As described above, in the present invention, a transparent wear-resistant paper and a sheet paper bonded to the bottom surface of the natural veneer are integrally bonded to the surface of the plywood, and the coupling protrusion formed on one side of the plywood is coupled to the coupling groove formed on the other side of the floorboard. Because the floorboard is not deformed or corroded easily while feeling the texture of natural veneer, it has excellent abrasion resistance and can be used semi-permanently by preventing the surface of the floorboard from being damaged. have.
Claims (2)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| KR1020020043221A KR20040009311A (en) | 2002-07-23 | 2002-07-23 | Wooden floor and the manufacture method to express pattern to nature pattern wood |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| KR1020020043221A KR20040009311A (en) | 2002-07-23 | 2002-07-23 | Wooden floor and the manufacture method to express pattern to nature pattern wood |
Related Child Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| KR2020020021954U Division KR200293422Y1 (en) | 2002-07-23 | 2002-07-23 | Wooden floor to express pattern to nature pattern wood |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| KR20040009311A true KR20040009311A (en) | 2004-01-31 |
Family
ID=37318245
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| KR1020020043221A KR20040009311A (en) | 2002-07-23 | 2002-07-23 | Wooden floor and the manufacture method to express pattern to nature pattern wood |
Country Status (1)
| Country | Link |
|---|---|
| KR (1) | KR20040009311A (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR100719998B1 (en) * | 2006-09-01 | 2007-05-18 | 이상률 | A manufacturing process of veneer and flooring veneer makeed of natural veneer |
| KR100754788B1 (en) * | 2006-12-27 | 2007-09-06 | 권영극 | Wood tile for floor panel |
| KR100768517B1 (en) * | 2006-12-12 | 2007-10-18 | 주식회사 한솔홈데코 | Method of manufacturing a decoration panel |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR950023453U (en) * | 1994-01-08 | 1995-08-21 | 이형건 | Building Ondol Flooring |
| JPH11170436A (en) * | 1997-12-11 | 1999-06-29 | Dantani Plywood Co Ltd | Composite decorative board and manufacture thereof |
| KR200250210Y1 (en) * | 2001-06-30 | 2001-11-16 | 동화기업 주식회사 | Plywood and fiberboard combination flooring board |
| KR200284034Y1 (en) * | 2002-04-25 | 2002-07-31 | 김삼길 | Reinforced floor coated with original wood design |
-
2002
- 2002-07-23 KR KR1020020043221A patent/KR20040009311A/en not_active Application Discontinuation
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR950023453U (en) * | 1994-01-08 | 1995-08-21 | 이형건 | Building Ondol Flooring |
| JPH11170436A (en) * | 1997-12-11 | 1999-06-29 | Dantani Plywood Co Ltd | Composite decorative board and manufacture thereof |
| KR200250210Y1 (en) * | 2001-06-30 | 2001-11-16 | 동화기업 주식회사 | Plywood and fiberboard combination flooring board |
| KR200284034Y1 (en) * | 2002-04-25 | 2002-07-31 | 김삼길 | Reinforced floor coated with original wood design |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR100719998B1 (en) * | 2006-09-01 | 2007-05-18 | 이상률 | A manufacturing process of veneer and flooring veneer makeed of natural veneer |
| KR100768517B1 (en) * | 2006-12-12 | 2007-10-18 | 주식회사 한솔홈데코 | Method of manufacturing a decoration panel |
| KR100754788B1 (en) * | 2006-12-27 | 2007-09-06 | 권영극 | Wood tile for floor panel |
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