KR200385384Y1 - active board - Google Patents

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Publication number
KR200385384Y1
KR200385384Y1 KR20-2005-0005679U KR20050005679U KR200385384Y1 KR 200385384 Y1 KR200385384 Y1 KR 200385384Y1 KR 20050005679 U KR20050005679 U KR 20050005679U KR 200385384 Y1 KR200385384 Y1 KR 200385384Y1
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KR
South Korea
Prior art keywords
plywood
activated carbon
ocher
water
wood vinegar
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Application number
KR20-2005-0005679U
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Korean (ko)
Inventor
전기수
Original Assignee
전기수
이가원
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Priority to KR20-2005-0005679U priority Critical patent/KR200385384Y1/en
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Publication of KR200385384Y1 publication Critical patent/KR200385384Y1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B27WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27DWORKING VENEER OR PLYWOOD
    • B27D5/00Other working of veneer or plywood specially adapted to veneer or plywood

Abstract

황토와 활성탄과 목초액을 이용한 기능성 합판 제조 방법Method for manufacturing functional plywood using loess, activated carbon and wood vinegar

Description

기능성 합판 {active board}Functional plywood {active board}

현재 사용되고 있는 합판은 포름알데히드와 유기 화합물을 방산, 방출하여 인체에 유해한 환경을 만들뿐 아니라 화재시 쉽게 타는 단점을 가지고 있다.Currently used plywood dissipates and releases formaldehyde and organic compounds to create a harmful environment for humans, and has the disadvantage of burning easily in a fire.

본 고안은 기능성 합판을 이용하여 인체에 유익한 환경을 제공함과 동시에화재시에도 유독가스의 방출이 적고 발화 시간을 지연할수 있는 합판를 제공함에 그 목적이 있다.The object of the present invention is to provide a plywood that can provide a beneficial environment to the human body using functional plywood and at the same time have a low emission of toxic gases and delay ignition time even in a fire.

또한 실내공기질의 향상과 쾌적한 환경을 만드는데 그 목적이 있다.It also aims to improve indoor air quality and create a pleasant environment.

본 고안은 황토와 활성탄, 목초액을 이용한 포름알데히드와 유기 화합물의 절감효과와 탈취,포름알데히드방산량 감소,원적외서,음이온,항균등의 기능성을 가지는 합판을 제공함이 그 목적에 있다.The object of the present invention is to provide a plywood having functionalities such as reduction of formaldehyde and organic compounds using ocher, activated carbon and wood vinegar, deodorization, reduction of formaldehyde dissipation, far infrared rays, anion, and antibacterial properties.

일반적인 합판을 사용하여 제조한 각종 가구들은 시트지와 시트지를 접착하기 위해 사용한 본드로 인해 인체에 유해한 성분이 검출 및 방출되고 있는게 현실이다.Various furniture manufactured using general plywood is a reality that the harmful components are detected and released by the bond used to bond the sheet and sheet paper.

황토의 대표적인 원적외선과 음이온, 활성탄이 가지는 탈취와 음이온, 목초액이 가지는 탈취및 항균의 기능성을 이용하여 인체에 유익한 환경을 만들기 위해 본 고안을 하게 되었다.The present invention has been made to create a beneficial environment for the human body by using the functions of the representative far-infrared rays of an ocher, anion, and deodorization of an activated carbon, an anion, and an antibacterial and an antibacterial activity of wood vinegar.

본고안은 황토와 목초액과 활성탄이 가지는 인체에 유익한 성분을 그대로 유지하면서 황토와 활성탄과 목초액이 가지는 기능성을 이용하여 합판을 제조하는 방법을 제공함이 그 목적에 있다.The purpose of the present invention is to provide a method of manufacturing plywood using the functionality of ocher, activated carbon and wood vinegar while maintaining the beneficial ingredients of ocher, wood vinegar and activated carbon.

또한 본 고안은 합판의 내화성을 높이며 화재시에도 유독가스의 방출량이 적은 기능성합판의 제조 방법을 제공함에 있다.The present invention also provides a method of manufacturing a functional plywood to increase the fire resistance of the plywood and less emission of toxic gases in the event of fire.

본 고안은 황토, 활성탄과 목초액을 준비하는 단계와 수용성 수지를 준비하는 단계와 합판을 천공하는 단계와,가공된 수용성 수지에 황토와 활성탄,목초액을 혼합하는 단계와 합판의 천공된 부분에 황토조성물과 활성탄목초액 조성물을 시공하는 단계를그 특징으로 한다. The present invention comprises the steps of preparing ocher, activated carbon and wood vinegar, preparing a water-soluble resin and perforating plywood, mixing ocher, activated carbon and wood vinegar to the processed water-soluble resin and ocher composition on the perforated portion of plywood And characterized by the step of constructing the activated charcoal vinegar composition.

황토는 지하 1미터 이상의 깊이에서 채취한 황토를 건조하여 200 mesh이상의 분말도를 가진 황토를 선별하여 준비한다.The ocher is prepared by selecting the ocher having a powder level of 200 mesh or more by drying the ocher collected at a depth of 1 meter or more underground.

활성탄은 채가름을 하여 200mesh 이상의 분말도를 가진 활성탄을 준비한다. Activated carbon is powdered to prepare activated carbon having a powder level of 200 mesh or more.

목초액은 활성탄을 이용해여 정제한 목초액을 준비한다.Wood vinegar is prepared by using activated carbon.

상기 조성물에 사용되는 수용성 수지 바인더를 준비 하는 단계는 다음과 같다.탈이온수와 계면 활성제를 혼합하여 계면 활성제 용액을 준비한다.The step of preparing a water-soluble resin binder used in the composition is as follows. A surfactant solution is prepared by mixing deionized water and a surfactant.

다음으로 수용성 바인더를 구성하는 수지 바인더 용액을 준비한다.Next, the resin binder solution which comprises a water-soluble binder is prepared.

이때 탈이온수와 계면 활성제를 첨가하여 아크릴산 메틸(Methyl Acid), 아크릴 부틸(Butyl Acrtlate), 메타릴산(Methacrylic Acid), 기능성 다량체(Functional Monomer)를 첨가한다.At this time, deionized water and a surfactant are added to add methyl acrylate (Methyl Acid), acryl butyl (Butyl Acrtlate), methacrylic acid (Methacrylic Acid), and functional monomer (Functional Monomer).

이때의 촉매는 탈이온수에 소량의 과산화 황산암모늄(Ammonium Persulfate)를 혼합한다.At this time, the catalyst is mixed with a small amount of ammonium persulfate (Ammonium Persulfate) in deionized water.

이와 같이 계면 활성제 용액, 수지 바인더 용액, 촉매제를 준비한 후 준비된 계면 활성제 용액을 가열한다.Thus, after preparing a surfactant solution, a resin binder solution, and a catalyst, the prepared surfactant solution is heated.

이때의 가열온도는 80±2℃이며, 이때의 온도 상태를 유지하면서 상기 수지 바인더 용액과 촉매제를 첨가한다.The heating temperature at this time is 80 +/- 2 degreeC, The said resin binder solution and a catalyst are added, maintaining the temperature state at this time.

상기와 같이 혼합된 용액을 3~5시간 동안 계면 활성제 용액에 수지 바인더 용액과 촉매제를 천천히 첨가 하여 반응 시킨다. The mixed solution is reacted by slowly adding the resin binder solution and the catalyst to the surfactant solution for 3 to 5 hours.

그 다음 상기 혼합물을 약 3시간 정도 그 온도(80±2℃)상태를 유지하며 숙성 시킨다.상기의 숙성 과정이 완료되면 냉각단계를 수행한다.The mixture is then aged for about 3 hours, maintaining its temperature (80 ± 2 ° C.). After the aging process is complete, a cooling step is performed.

이때의 냉각단계는 약 45℃로 낮춰 상기 숙성된 수지 바인더를 냉각시킨다.The cooling step at this time is lowered to about 45 ℃ to cool the aged resin binder.

그리고 후 첨가물을 이용하여 상기 수지 바인더 용액의 산도 (PH)를 조정한다.And the acidity (PH) of the said resin binder solution is adjusted using the after additive.

PH를 조정한 수용성 바인더를 필터로 걸러 불순물을 제거한다. Filter the water-soluble binder adjusted pH to remove impurities.

합판은 CNC기계를 이용하여 가공처리하며 Plywood is processed by CNC machine

준비된 수용성 수지바인더와 물을 1:3.75%WT 를 희석하여 황토47%WT을 첨가 혼합한다.The prepared water-soluble resin binder and water were diluted 1: 3.75% WT, and the mixture was added and mixed with ocher 47% WT.

준비된 수용성 수지 바인더와 목초액을 1: 4.90%WT로 희석하여 활성탄21%WT를 첨가 혼합한다.The prepared water-soluble resin binder and wood vinegar were diluted 1: 4.90% WT and added and mixed with activated carbon 21% WT.

준비된 황토, 활성탄 조성물을 가공된 합판위에 붓, 로라 , 스프레이 방식으로 도포하여 건조한다.The prepared ocher and activated carbon composition is applied to the processed plywood by brush, roller and spray method and dried.

합판, MDF에 도포 하였을 때에는 포름알데히드는 79.5.(%)의 감소량을 보였고 항 곰팡이실험의 경우 4주후에 전혀 곰팡이가 자라지 않았으며 탈취실험에서는 120분 92.7(%)의탈취율을 보였다.When applied to plywood and MDF, formaldehyde showed a decrease of 79.5.

원적외선과 음이온 또한 탁월한 결과치를 보였으며 항균 시험에서는 대장균이나 녹농균이현저히 감소하였다.Far infrared rays and negative ions also showed excellent results, and antibacterial tests showed that E. coli and Pseudomonas aeruginosa were significantly reduced.

특히 본 고안은 유해한 물질을 방산하는 합판을 본질적으로 개선하며 인체에 유익한 환경을 만드는 효과가 있다In particular, the present invention has the effect of essentially improving the plywood dissipating harmful substances and creating a beneficial environment for the human body.

10 : 합판10: plywood

20 : 황토20: ocher

30 :활성탄30: activated carbon

40 :코팅제40: coating agent

Claims (3)

MDF, PB, 합판에 천공하여 황토 , 활성탄, 목초액 조성물을Perforate MDF, PB, plywood to make ocher, activated carbon, 충진 및 도포하여 기능성을부여하는 것을 특징으로 하는 합판Plywood characterized by filling and applying to impart functionality 청구1항에 있어서 천공의 모양이 삼각형,직사각형,정사각형,타원형,According to claim 1, the shape of the perforation is triangular, rectangular, square, oval, 마름모를 특징으로 하는 기능성합판Functional plywood characterized by rhombus 청구1항에 있어서 천공의 깊이가 2.00mm~10.0mm, According to claim 1, the depth of drilling is 2.00mm-10.0mm, 지름이10mm~100mm 특징으로 하는 기능성 합판Functional plywood characterized by a diameter of 10mm to 100mm
KR20-2005-0005679U 2005-03-03 2005-03-03 active board KR200385384Y1 (en)

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