KR200377699Y1 - Stone on which a protective film is attached - Google Patents

Stone on which a protective film is attached Download PDF

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Publication number
KR200377699Y1
KR200377699Y1 KR20-2004-0034465U KR20040034465U KR200377699Y1 KR 200377699 Y1 KR200377699 Y1 KR 200377699Y1 KR 20040034465 U KR20040034465 U KR 20040034465U KR 200377699 Y1 KR200377699 Y1 KR 200377699Y1
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South Korea
Prior art keywords
stone
protective film
film
laminating machine
attached
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KR20-2004-0034465U
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Korean (ko)
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이상후
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(주)신천지이엔씨
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Priority to KR20-2004-0034465U priority Critical patent/KR200377699Y1/en
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Publication of KR200377699Y1 publication Critical patent/KR200377699Y1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B9/00Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00
    • B32B9/002Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00 comprising natural stone or artificial stone
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/0046Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by constructional aspects of the apparatus
    • B32B37/0053Constructional details of laminating machines comprising rollers; Constructional features of the rollers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B9/00Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00
    • B32B9/04Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00 comprising such particular substance as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B9/045Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00 comprising such particular substance as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/30Properties of the layers or laminate having particular thermal properties
    • B32B2307/306Resistant to heat
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2318/00Mineral based
    • B32B2318/04Stone

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  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Laminated Bodies (AREA)

Abstract

본 고안은 보호필름이 부착된 석재에 관한 것으로, 석재(20)의 제작단계에서 표면에 접착성을 갖는 보호필름(21)을 부착시킴으로서 석재(20)의 보관 및 운반, 가공 및 시공 시에 발생할 수 있는 석재(20) 표면의 오염 및 긁힘과 같은 손상을 방지할 수 있어, 석재(20)의 손상 및 그 보수로 인한 추가 비용 및 공정이 발생하지 않게 되어 시공비를 절감하고 공사기간을 단축시킬 수 있다. 이를 위해 통상 석재패널 또는 석재타일의 형태로서 건물의 내.외장재로 사용되는 일정규격의 석재(20)에 대해 외부의 오염물질 및 접촉으로부터의 차단력 및 내열성이 유지될 수 있도록, 50-200㎛ 두께의 접착성 있는 합성수지 재질의 보호필름(21)을 라미네이팅머신의 필름압인롤러(15)를 통해 상기 석재(20)의 표면에 자동으로 부착시켜 상기 라미네이팅 머신의 절단커터(13)로 절단 처리하여 제품 형성한다.The present invention relates to a stone with a protective film, by attaching a protective film 21 having an adhesive on the surface in the manufacturing step of the stone 20 to occur during storage and transportation, processing and construction of the stone 20 Damage to the surface of the stone 20 may be prevented, such as contamination and scratches, and additional costs and processes may not occur due to the damage and repair of the stone 20, thereby reducing construction costs and shortening construction periods. have. To this end, in the form of a stone panel or a stone tile, 50-200 μm thick, so that the blocking force and heat resistance from external contaminants and contacts can be maintained for a predetermined size stone 20 used as an interior / exterior material of a building. The adhesive film of the adhesive synthetic resin material of the laminating machine through the film pressure roller 15 of the laminating machine automatically attached to the surface of the stone 20 by cutting the cutting cutter 13 of the laminating machine product Form.

Description

보호필름이 부착된 석재 {Stone on which a protective film is attached}Stone on which a protective film is attached}

본 고안은 표면에 보호필름이 부착되어 석재 본래의 고급스러움과 화려함이 보호될 수 있는 보호필름이 부착된 석재에 관한 것으로, 보다 상세하게는 각종 석재의 표면에 제작 단계에서 얇은 합성수지 재질의 보호필름을 부착시켜 보관 및 운반, 가공 및 시공될 때 표면의 오염 및 긁힘으로 인해 석재 특유의 고급스러움과 화려함이 손상되는 것을 방지할 수 있는 보호필름이 부착된 석재에 관한 것이다.The present invention relates to a stone with a protective film is attached to the protective film is attached to the surface of the stone can be protected the original luxury and splendor of the stone, more specifically, the protection of a thin synthetic resin material on the surface of various stones in the manufacturing stage The present invention relates to a stone with a protective film that can prevent damage to the stone's unique luxury and splendor due to surface contamination and scratches when the film is attached, stored, transported, processed and constructed.

일반적으로 건물의 내.외장재로 사용되는 석재는 그 독특한 재질과 색상으로 인해 건물에 고급스러움과 화려함을 더하는 장식성을 갖는 건축재료로 각광받아 왔다. 이와 같이 건설현장에서 석재를 보관 및 운반, 가공(절단) 및 시공하는 과정에서 석재 표면이 이물질에 의해 오염되거나 절단 및 접촉에 의해 긁히는 경우가 많은데, 그로 인해 석재의 특유의 질감 및 색상이 손상되어 교체나 보수가 필요하게 되므로 추가적인 비용이 발생되는 문제점이 있었다.Generally, the stone used as interior and exterior materials of buildings has been spotlighted as a decorative building material that adds luxury and splendor to buildings due to its unique materials and colors. In the process of storing, transporting, processing (cutting) and constructing stone at the construction site, the surface of the stone is often contaminated by foreign substances or scratched by cutting and contact, which causes damage to the unique texture and color of the stone. Since replacement or maintenance is required, there was a problem of additional costs.

특히 대리석과 같은 고급 석재로 만들어진 석재패널 및 석재타일의 경우, 이러한 손실은 더욱 크게 발생되며 그에 따른 추가비용 문제로 인해 시공자와 건물주간의 분쟁으로 이어지는 경우도 있었다.Especially in the case of stone panels and stone tiles made of high-grade stone such as marble, this loss is even greater, and in some cases, additional costs may lead to disputes between the contractor and the landlord.

상기의 문제점을 해결하기 위해서 석재의 보관 및 운반 시에 합성수지로 된 보호구로 감싸고 석재의 가공 및 시공 시에도 작업자가 표면의 손상에 대해 최대한 주의하여 다루어 왔으나, 이와 같은 방법으로는 석재의 표면이 손상되는 것을 효과적으로 방지하기에는 부족한 점이 많았다.In order to solve the above problems, the stone is wrapped in a protective device made of synthetic resin during storage and transportation, and the worker has been treated with utmost care about the surface damage even during the processing and construction of the stone, but in this way the surface of the stone is damaged. There was a lack of effective prevention.

본 고안은 이러한 문제점을 해결하기 위하여 개발된 것으로, 석재의 제작단계에서 표면에 접착성을 갖는 보호필름을 부착시킴으로서 석재의 보관 및 운반, 가공 및 시공 시에 발생할 수 있는 석재 표면의 오염 및 긁힘과 같은 손상을 방지할 수 있도록 함으로서, 석재의 손상 및 그 보수로 인한 추가 비용 및 공정이 발생하지 않게 되어 시공비를 절감하고 공사기간도 단축시킬 수 있는 보호필름이 부착된 석재를 제공함에 그 목적이 있다.The present invention was developed to solve this problem, and by attaching an adhesive protective film to the surface during the stone manufacturing step, the stone surface contamination and scratches that may occur during the storage and transportation, processing and construction of the stone and By preventing such damages, the object of the present invention is to provide a stone with a protective film that can reduce construction costs and shorten the construction period by eliminating additional costs and processes due to the damage and repair of the stone. .

상기의 목적을 달성하기 위한 본 고안의 보호필름이 부착된 석재는, 통상 석재 패널 또는 석재타일의 형태로서 건물의 내.외장재로 사용되는 일정규격의 석재에 대해 외부의 오염물질 및 접촉으로부터의 차단력 및 내열성이 유지될 수 있도록, 50-200㎛ 두께의 접착성 있는 합성수지 재질의 보호필름을 라미네이팅머신의 필름압인롤러를 통해 상기 석재의 표면에 자동으로 부착시켜 상기 라미네이팅머신의 절단커터로 절단 처리한 것을 특징으로 한다.A stone with a protective film of the present invention for achieving the above object is a stone panel or a stone tile in the form of a stone of a certain standard used as the interior and exterior materials of a building, the blocking force from external contaminants and contact. And to maintain the heat resistance, the adhesive film of 50-200㎛ thick adhesive synthetic resin material is automatically attached to the surface of the stone through the film pressure roller of the laminating machine to cut the cutting machine of the laminating machine It is characterized by.

첨부한 도면에서 보이는 바와 같이 본 고안의 보호필름이 부착된 석재는, 석재(20)의 제작단계에서 표면에 접착성의 보호필름(21)을 부착시키고 시공완료 후에는 보호필름(21)을 제거할 수 있도록 구성되는데, 이러한 보호필름(21)으로는 외부의 오염물질 및 접촉으로부터의 차단력 및 내열성 등이 우수한 PE(Polyethylene), PP(Polyprophylene), PVC(Polyvinyl chloride), 테프론 및 합성수지와 같은 소재를 사용하며, 수많은 실험결과 50-200㎛의 두께인 것이 적당하다.As shown in the accompanying drawings, the stone with the protective film of the present invention is attached to the adhesive protective film 21 on the surface in the manufacturing step of the stone 20 and after the construction is completed to remove the protective film 21 The protective film 21 includes materials such as PE (Polyethylene), PP (Polyprophylene), PVC (Polyvinyl chloride), Teflon, and synthetic resin, which are excellent in blocking power from external contaminants and contact and heat resistance. It is suitable to use a thickness of 50-200㎛ as a result of numerous experiments.

이는 석재(20)의 표면에 부착되는 보호필름(21)의 두께가 50㎛ 미만인 경우에는 외부 물질로부터의 충분한 차단력 및 내열성을 가질 수 없으며, 200㎛를 초과하는 경우에는 얻어지는 효과에 비해 비용이 많이 드는 단점이 있기 때문이다.This means that when the thickness of the protective film 21 attached to the surface of the stone 20 is less than 50 μm, it may not have sufficient blocking force and heat resistance from an external material, and when it exceeds 200 μm, it is more expensive than the effect obtained. This is because there is a disadvantage.

이하에서는 본 고안에 따른 보호필름(21)이 부착된 석재(20)가 제작되는 실시예를 설명한다. 그러나 하기의 일 실시예는 본 고안의 예시하기 위한 것으로서 본 고안이 하기의 실시예에 한정되는 것은 아니다.Hereinafter will be described an embodiment in which the stone 20 attached to the protective film 21 according to the present invention is produced. However, one embodiment of the following is intended to illustrate the present invention is not limited to the following embodiments.

먼저, 석재 라미네이팅머신(10)의 필름권취롤러(14)에 감긴 보호필름(21)을 풀어 필름압인롤러(15)에 걸치면서 팽팽하게 당긴 후 운전을 실행하면, 이송푸셔(12)가 작동하면서 투입롤러(11)에 투입된 선발 석재(20)를 상기 필름압인롤러(15)쪽으로 이송시키게 된다.First, by unwinding the protective film 21 wound on the film winding roller 14 of the stone laminating machine 10 and pulling it tightly over the roller 15 which is the film pressure, when the operation is executed, the transfer pusher 12 is operated. The starting stone 20 introduced into the feeding roller 11 is transferred to the film pressure roller 15.

이때 석재 라미네이팅머신(10)의 운전시 설정상태는 전력이 380VAC, 3PH, 2kW이며, 압축공기는 5kgs/㎠를 유지하면서 작업속도는 12PPM(500mmL 기준)이고, 석재(20)는 그 폭과 길이가 300-600mm와 300-2,400mm이고 두께는 12-24mm 정도의 크기로 적용됨이 바람직하다. 특히 석재(20)의 폭이 같을 경우에는 길이에 관계없이 당연히 보호필름(21)의 교체 없이 투입이 가능하며, 석재(20)의 폭이 다를 경우에는 보호필름(21)을 교체한 후 석재(20)를 투입하도록 한다.At this time, the setting state of the stone laminating machine 10 when operating the power is 380VAC, 3PH, 2kW, the working speed is 12PPM (500mmL standard) while maintaining the compressed air 5kgs / ㎠, stone 20 is the width and length Is 300-600mm and 300-2,400mm and the thickness is preferably applied to the size of about 12-24mm. In particular, if the width of the stone 20 is the same, regardless of the length of course can be added without replacing the protective film 21, if the width of the stone 20 is different, after replacing the protective film 21 stone ( 20).

이어 투입롤러(11)에 투입된 선발 석재(20)의 선단이 제1 위치센서(도면번호 생략)에 감지되면 다시 이송푸셔(12)가 작동하게 되는데, 상기 이송푸셔(12)는 투입롤러(11) 위의 선발 석재(20)를 밀어 필름압인롤러(15) 위치까지 전진시키게 된다.Then, when the tip of the starting stone 20 introduced into the feeding roller 11 is detected by the first position sensor (not shown), the feed pusher 12 is operated again, and the feed pusher 12 is the feed roller 11. ) Advances to the position of the film pressure roller 15 by pushing the detailed stone 20 above.

이와 같이 이송푸셔(12)에 의해 전진되는 선발 석재(20)는 그 후단이 제2 위치센서(도면부호 생략)에 감지되면, 상기 이송퓨셔(12)는 정지하고 필름권취롤러(14)가 작동하면서 풀려진 보호필름(21)이 필름압인롤러(15)를 거쳐 선발 석재(20)의 표면에 부착되게 된다. 이때 상기 보호필름(21)이 선발 석재(20) 표면에 부착되기 용이하도록 보호필름(21)의 표면에는 접착제가 도포되어 있음은 물론이다.As described above, when the rear end of the first stone 20 advanced by the transfer pusher 12 is detected by the second position sensor (not shown), the transfer pusher 12 stops and the film winding roller 14 operates. While being released, the protective film 21 is attached to the surface of the detailed stone 20 via the roller 15 which is the film pressure. In this case, an adhesive is applied to the surface of the protective film 21 so that the protective film 21 is easily attached to the surface of the detailed stone 20.

계속해서 선발 석재(20)의 표면 전체에 보호필름(21)이 부착되면, 절단커터(13)가 하강하여 선발 석재(20)의 후단에서 그 크기에 맞게 상기 보호필름(21)을 절단하여 보호필름(21)이 부착된 석재(20)의 제작이 완성되며, 보호필름(21)의 절단 후 상기 절단커터(13)는 제자리로 상승하여 대기하게 된다.Subsequently, when the protective film 21 is attached to the entire surface of the detailed stone 20, the cutting cutter 13 descends to cut and protect the protective film 21 according to its size at the rear end of the detailed stone 20. Production of the stone 20 to which the film 21 is attached is completed, and after the cutting of the protective film 21, the cutting cutter 13 is raised to its original position and waits.

이어 선발 석재(20)에 대한 보호필름(21)의 부착 및 커팅과 동시에 투입롤러(11)에는 새로운 후발 석재(20)가 투입되고, 투입롤러(11)에 투입된 상기 후발 석재(20)가 센서에 의해 감지되면 상기 투입롤러(11)는 정지되면서 이송푸셔(11)가 후발석재(20)를 계속해서 필름압인롤러(15) 위치로 이송시키게 된다.Subsequently, when the protective film 21 is attached and cut to the detailed stone 20, a new latex stone 20 is introduced into the input roller 11, and the latex stone 20 input to the input roller 11 is a sensor. When it is sensed by the feed roller 11 is stopped and the transfer pusher 11 is to continue to transfer the back stone 20 to the film pressure roller 15 position.

계속해서 후발 석재(20)가 필름압인롤러(13)에 도달되어 센서에 의해 감지되면 상기 필름압인롤러(13)는 후방으로 원위치 복귀되며, 동시에 상기 필름압인롤러(13)에 의해 후발 석재(20)의 표면에 보호필름(21)으로 부착되어 절단커터(13)에 의해 절단 처리되는 석재(20)에 대한 보호필름(21)의 부착공정이 반복적으로 이루어지게 된다. 이와 같이 일정크기의 석재(20)에 대해 보호필름(21)의 부착 및 절단동작이 계속적으로 반복되는 제작공정을 통해 표면이 보호필름(21)으로 보호되는 석재(20)가 완성될 수 있다.Subsequently, when the latex stone 20 reaches the film pressure roller 13 and is detected by the sensor, the film pressure roller 13 is returned to its original position to the rear, and at the same time, the late stone stone 20 is caused by the film pressure roller 13. Attached as a protective film 21 on the surface of the) is a process of attaching the protective film 21 to the stone 20 which is cut by the cutting cutter 13 is made repeatedly. As described above, the stone 20 having the surface protected by the protective film 21 may be completed through the manufacturing process in which the attaching and cutting operations of the protective film 21 are repeatedly repeated with respect to the stone 20 having a predetermined size.

한편, 상술한 실시예는 2개의 석재를 일예로 들어 설명한 것으로 본 고안의 이해를 돕기 위한 것에 불과하며, 본 고안에 따른 보호필름이 부착된 석재의 제작공정은 다수의 석재(20)가 이송장치인 투입롤러(11)에 늘어선 상태에서 진행됨은 물론이다. 이와 같이 석재 라미네이팅머신(10)의 자동 운전시 투입롤러(11)가 작동할 때 석재(20)의 투입이 없거나 이송푸셔(12)의 작동 후 후속의 보호필름(21)이 부착된 석재(20)가 제공되지 않을 경우에는, 자동으로 투입롤러(11) 및 이송푸셔(12)의 작동이 정지되게 되며 수동모드에서 개별동작이 이루어질 수 있다.On the other hand, the above-described embodiment is described by taking two stones as an example as merely to help the understanding of the present invention, the manufacturing process of the stone with a protective film according to the present invention is a plurality of stone 20 transfer device It goes without saying that the process proceeds in a state lined with the phosphorus injection roller 11. As such, when the feeding roller 11 operates during the automatic operation of the stone laminating machine 10, there is no input of the stone 20 or the stone 20 having the subsequent protective film 21 attached after the operation of the transfer pusher 12. If not provided, the operation of the feed roller 11 and the transfer pusher 12 is automatically stopped and the individual operation can be made in the manual mode.

이와 같이 이루어지는 본 고안의 보호필름이 부착된 석재는, 석재의 제작단계에서 표면에 보호필름을 부착시킨 후 시공완료 후에는 보호필름을 용이하게 제거할 수 있게 제작될 수 있어, 건설현장에서 석재의 보관 및 운반, 가공 및 시공 시에 발생할 수 있는 석재 표면의 오염 및 긁힘 등의 손상을 미연에 방지할 수 있으므로 손상된 부분의 보수에 대한 시공비를 절감할 수 있으며, 나아가 공사기간을 단축시키고 자원을 절약할 수 있는 것과 같은 효과가 제공될 수 있다.The stone with the protective film of the present invention made as described above may be manufactured to easily remove the protective film after construction after attaching the protective film to the surface in the manufacturing step of the stone, It prevents damage such as contamination of the stone surface and scratches that may occur during storage, transportation, processing, and construction, thereby reducing construction costs for repairing damaged parts, further shortening construction period and saving resources. The same effect can be provided.

도 1은 본 고안에 따른 보호필름이 부착된 석재의 제작과정 단계도.1 is a manufacturing process step of the stone is attached to the protective film according to the present invention.

도 2a 및 도 2b는 본 고안에 따라 석재 표면에 보호필름을 부착시키는 필름부착장치의 평면방향 및 측면방향 구조도.Figure 2a and Figure 2b is a planar and lateral direction of the film attachment device for attaching a protective film on the stone surface according to the present invention.

* 도면의 주요부분에 대한 부호의 설명 *Explanation of symbols on the main parts of the drawings

10 : 라미네이팅머신 11 : 투입롤러10: laminating machine 11: feed roller

12 : 이송푸셔 13 : 절단커터12: feed pusher 13: cutting cutter

14 : 필름권취롤러 15 : 필름압인롤러14 film winding roller 15 film pressure in roller

20 : 석재 21 : 보호필름20: stone 21: protective film

22 : 높이조절장치22: height adjusting device

Claims (1)

통상 석재패널 또는 석재타일의 형태로서 건물의 내.외장재로 사용되는 일정규격의 석재(20)에 대해 외부의 오염물질 및 접촉으로부터의 차단력 및 내열성이 유지될 수 있도록, 50-200㎛ 두께의 접착성 있는 합성수지 재질의 보호필름(21)을 라미네이팅머신의 필름압인롤러(15)를 통해 상기 석재(20)의 표면에 자동으로 부착시켜 상기 라미네이팅머신의 절단커터(13)로 절단 처리한 것을 특징으로 하는 보호필름이 부착된 석재.50-200 μm thick adhesive so that the blocking force and heat resistance from external contaminants and contact can be maintained to a certain size stone 20 used as an interior / exterior material of a building in the form of a stone panel or a stone tile. The protective film 21 made of synthetic resin material is automatically attached to the surface of the stone 20 through the film pressure roller 15 of the laminating machine, and is cut by the cutting cutter 13 of the laminating machine. Stone with a protective film.
KR20-2004-0034465U 2004-12-04 2004-12-04 Stone on which a protective film is attached KR200377699Y1 (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100944658B1 (en) 2008-04-30 2010-02-26 구자옥 Method for manufacturing a display window assembly for a mobile phone
KR102440351B1 (en) * 2021-12-30 2022-09-05 윤주한 Marble protection film and film cutting device and marble coating construction method using them

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100944658B1 (en) 2008-04-30 2010-02-26 구자옥 Method for manufacturing a display window assembly for a mobile phone
KR102440351B1 (en) * 2021-12-30 2022-09-05 윤주한 Marble protection film and film cutting device and marble coating construction method using them

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