KR200350452Y1 - Back pad of abrasive wheel - Google Patents
Back pad of abrasive wheel Download PDFInfo
- Publication number
- KR200350452Y1 KR200350452Y1 KR20-2004-0002307U KR20040002307U KR200350452Y1 KR 200350452 Y1 KR200350452 Y1 KR 200350452Y1 KR 20040002307 U KR20040002307 U KR 20040002307U KR 200350452 Y1 KR200350452 Y1 KR 200350452Y1
- Authority
- KR
- South Korea
- Prior art keywords
- back pad
- polishing wheel
- present
- abrasive
- yarn
- Prior art date
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24D—TOOLS FOR GRINDING, BUFFING OR SHARPENING
- B24D13/00—Wheels having flexibly-acting working parts, e.g. buffing wheels; Mountings therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24D—TOOLS FOR GRINDING, BUFFING OR SHARPENING
- B24D13/00—Wheels having flexibly-acting working parts, e.g. buffing wheels; Mountings therefor
- B24D13/14—Wheels having flexibly-acting working parts, e.g. buffing wheels; Mountings therefor acting by the front face
- B24D13/16—Wheels having flexibly-acting working parts, e.g. buffing wheels; Mountings therefor acting by the front face comprising pleated flaps or strips
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24D—TOOLS FOR GRINDING, BUFFING OR SHARPENING
- B24D13/00—Wheels having flexibly-acting working parts, e.g. buffing wheels; Mountings therefor
- B24D13/20—Mountings for the wheels
Abstract
본 고안은 연마휠의 백패드에 관한 것으로서, 백패드(120)는, 적어도 하나 이상의 유리섬유(122)에 적어도 하나 이상의 카본섬유(124)를 가열 압착한 것이다. 따라서 유연성이 부가되어 연삭감이 좋아진 백패드는 굴곡이 심한 곳의 연마도 가능하게 되어 연마 효율성이 증대되며, 중량이 가볍고 제조 단가가 저렴한 효과가 있다.The present invention relates to a back pad of a polishing wheel, the back pad 120 is a thermal compression of at least one or more carbon fibers 124 to at least one or more glass fibers 122. Therefore, the back pad, which has added flexibility, has a good grinding feeling, can be polished in a bent region, thereby increasing the polishing efficiency, and having a light weight and a low manufacturing cost.
Description
본 고안은 연마포지(coated abrasives)를 접착하여 구성된 연마휠에 관한 것으로서, 더욱 상세하게는 압축 몰딩 기술로 연마휠의 백패드를 제조하는데 있어서 유연성을 부여하여 연삭감이 좋으며, 중량이 가벼워 취급이 용이한 연마휠의 백패드에 관한 것이다.The present invention relates to a polishing wheel formed by adhering coated abrasives, and more particularly, a compression feeling technique provides flexibility in manufacturing a back pad of a polishing wheel, and has a good feeling of grinding. It relates to a back pad of an easy polishing wheel.
일반적으로 그라인딩 휠과 같은 수지 접착형 연마 제품(resin-bondedabrasive article)은 보통 액체 수지 재료와 분말 수지를 분리된 연마 그레인이나 그리트 입자들과 혼합하여, 적당한 온도 조건하에서 이 혼합물을 압착하므로써 제조된다. 혼합물에는 예를 들어 충전재, 경화재(curing agent), 습윤제(wetting agent) 그리고 여러 가지 금속 분말들이 포함될 수도 있다. 액체 수지를 포함한 혼합물의 건조 부분을 용매화시키는 숙성 시기(aging period)가 보통 압착 전에 필요하다.Resin-bondedabrasive articles, such as grinding wheels, are generally made by mixing a liquid resin material and a powdered resin with separate abrasive grains or grit particles and pressing the mixture under suitable temperature conditions. The mixture may include, for example, fillers, curing agents, wetting agents and various metal powders. An aging period of solvating the dried portion of the mixture including the liquid resin is usually required before compression.
연마 제품의 제조에서, 연마 그레인 입자(abrasive grain particle)들을 결합할 필요가 있으며, 그 결과로 제품을 몰드할 수도 있고 그 밖에 다르게는 경화 공정 전에 처리할 수도 있다. 원하는 모양으로 제품을 경화시키기 위하여 경화 공정 동안 열을 가한다. 이상적인 임시 바인더는, 비경화 연마 제품에 그린 강도(green strength)를 제공하며, 제조 계획에 있어서 숙성 단계가 필요 없으며 압축 몰딩(냉간 프레스) 또는 고온 프레스 작업들 중 어느 하나에 유용한 것과 같은 가변성을 제공하며, 그레인이 연마 제품의 몰딩에 앞서 저장될 때 연마 그레인의 비가역 응집 작용(irreversible agglomeration)을 일으키지 않게 한다. 그린 강도는 연마 제품의 경화 촉진을 위하여 몰드로부터 비경화 연마 제품을 제거하고 제품을 이송하는데 있어서 중요할 뿐만 아니라, 특히 정확한 그라인딩 휠과 같은 원하는 형상을 보전·유지하는데 중요하다.In the manufacture of abrasive products, it is necessary to combine abrasive grain particles, as a result of which the product may be molded or otherwise processed prior to the curing process. Heat is applied during the curing process to cure the product to the desired shape. Ideal temporary binders provide green strength for uncured abrasive products, require no maturation step in manufacturing planning, and provide variability such as those useful for either compression molding (cold press) or hot press operations. And does not cause irreversible agglomeration of the abrasive grains when the grains are stored prior to molding of the abrasive product. Green strength is important not only in removing the uncured abrasive product from the mold and conveying the product in order to promote hardening of the abrasive product, but also in particular in preserving and maintaining a desired shape such as an accurate grinding wheel.
연마 제품을 접착하기 위한 유기 용매(organic solvent solution)로서 페놀 노볼락 수지(phenol novolac resin)가 사용된다.Phenol novolac resin is used as an organic solvent solution for bonding abrasive products.
도 1은 종래의 연마휠을 도시한 사시도이고, 도 2는 종래 연마휠의 단면도이다.1 is a perspective view showing a conventional polishing wheel, Figure 2 is a cross-sectional view of a conventional polishing wheel.
연마휠(1)은 연마포지(10)와, 페놀 노블락 수지가 함침된 5∼16 s/yarn x 5∼16 s/yarn (warp x fill) 굵기의 망상의 유리섬유(22)가 가열 압착된 백패드(20)로 구성된다.The polishing wheel 1 is heat-compression-bonded with the polishing cloth 10 and the reticulated glass fiber 22 having a thickness of 5 to 16 s / yarn x 5 to 16 s / yarn (warp x fill) impregnated with a phenolic noble resin. The back pad 20 is comprised.
그런데, 유리섬유(22)로만 이루어진 백패드(20)는 기재가 두꺼워 중량이 무거우며, 제조 단가가 고가이다. 또한, 유리섬유(22)가 빳빳하여 한정된 곳만의 연삭이 이루어진다는 문제점이 있었다.By the way, the back pad 20 made of only the glass fiber 22 has a thick base material, which is heavy and expensive to manufacture. In addition, there was a problem that the grinding of the glass fiber 22 is limited to only a limited place.
본 고안은 상기한 바와 같은 결점을 해소시키기 위하여 안출된 것으로서, 연마휠의 백패드를 소량의 유리섬유에 소량의 카본섬유를 적층하여 압착 형성시킴으로서, 유연성이 부가되어 연삭감이 좋아진 백패드는 굴곡이 심한 곳의 연마도 가능하며, 중량이 가볍고 제조 단가가 저렴한 연마휠의 백패드를 제공하는 것을 그 목적으로 한다.The present invention was devised to solve the above-mentioned drawbacks, and by forming a small amount of carbon fiber by laminating a small amount of carbon fiber on the back pad of the polishing wheel, the flexibility of the back pad is improved due to the added flexibility. It is also possible to grind these severe areas, and to provide a back pad of a grinding wheel that is light in weight and inexpensive to manufacture.
상술한 목적을 달성하기 위한 본 고안은, 연마포지(coated abrasives)와 백 패드로 구성되는 연마휠에 있어서, 백패드가, 적어도 하나 이상의 유리섬유에 적어도 하나 이상의 카본섬유를 가열 압착하여, 유연성이 부가되어 굴곡면을 균일하게 연마할 수 있으며 중량이 가볍게 형성되는 연마휠의 백패드를 제공한다.The present invention for achieving the above object, in the polishing wheel consisting of coated abrasives (coated abrasives) and the back pad, the back pad is heat-compressed at least one or more carbon fibers to at least one glass fiber, It is added to provide a back pad of the polishing wheel that can be polished uniformly curved surface and is lightly formed.
본 고안의 상기 목적과 여러 가지 장점은 이 기술 분야에 숙련된 사람들에 의해 첨부된 도면을 참조하여 아래에 기술되는 고안의 바람직한 실시 예로부터 더욱 명확하게 될 것이다.The above object and various advantages of the present invention will become more apparent from the preferred embodiments of the invention described below with reference to the accompanying drawings by those skilled in the art.
도 1은 종래의 연마휠을 도시한 사시도이고,1 is a perspective view showing a conventional polishing wheel,
도 2는 도 1의 단면도이고,2 is a cross-sectional view of FIG. 1,
도 3은 본 고안에 따른 연마휠의 백패드 사시도이고,3 is a perspective view of the back pad of the polishing wheel according to the present invention,
도 4는 도 3의 A-A선 단면도이다.4 is a cross-sectional view taken along the line A-A of FIG.
<도면의 주요부분에 대한 부호의 설명><Description of Symbols for Main Parts of Drawings>
100 : 연마휠 110 : 연마포지100: polishing wheel 110: polishing cloth
120 : 백패드(back pad) 122 : 유리섬유120: back pad 122: glass fiber
124 : 카본섬유 130 : 고정부재124: carbon fiber 130: fixing member
이하 첨부된 도면을 참조하여 본 고안의 바람직한 실시 예에 대하여 상세하게 설명한다.Hereinafter, exemplary embodiments of the present invention will be described in detail with reference to the accompanying drawings.
도 3은 본 고안에 따른 연마휠의 백패드 사시도이고, 도 4는 도 3의 A-A선 단면도이다.3 is a perspective view of the back pad of the polishing wheel according to the present invention, Figure 4 is a cross-sectional view taken along line A-A of FIG.
도 3과 도 4에 도시된 바와 같이 연마휠(100)은, 연마포지(110)와, 연마포지(110)의 후면에 백패드(120), 그리고 연마포지(110)와 백패드(120)의 중앙에서 이들을 결착하는 고정부재(130)로 구성된다.As shown in FIGS. 3 and 4, the polishing wheel 100 includes an abrasive cloth 110, a back pad 120 on the back of the abrasive paper 110, and an abrasive cloth 110 and a back pad 120. It consists of a fixing member 130 to bind them in the center of.
여기서 본 고안의 특징에 따라 연마휠의 백패드(120)는, 유리섬유(122)에 카본섬유(124)를 가압 압착하여 제작된 것이다.Here, the back pad 120 of the polishing wheel according to the features of the present invention is produced by pressing the carbon fiber 124 to the glass fiber 122.
유리섬유(122)는 페놀 노블락 수지가 함침된 5∼16 s/yarn x 5∼16 s/yarn (warp x fill) 굵기로 2장 내지는 3장이 가열 압착된다.The glass fibers 122 are heat-compressed by two to three sheets with a thickness of 5 to 16 s / yarn x 5 to 16 s / yarn (warp x fill) impregnated with a phenol noble resin.
그리고 유리섬유(122)에 적층되어 적어도 하나 이상 즉, 1장 내지는 2장의 카본섬유(124)가 동시에 가열 압착된다.And laminated on the glass fiber 122, at least one or more, that is, one or two carbon fibers 124 are simultaneously heat-pressed.
위의 카본섬유(124)는 40∼80s/yarn x 20∼35s/yarn(warp x fill)의 굵기를 가지며 형성된다.The carbon fiber 124 is formed with a thickness of 40 to 80 s / yarn x 20 to 35 s / yarn (warp x fill).
한편, 카본섬유(124)와 유리섬유(122)의 적층 순서를 바꿔 접착할 수도 있다.Meanwhile, the stacking order of the carbon fibers 124 and the glass fibers 122 may be changed and bonded.
이와 같이 구성된 본 고안의 연마휠(100)의 작용은 하기의 도표를 참고하여설명한다.The operation of the polishing wheel 100 of the present invention configured as described above will be described with reference to the following table.
위의 도표처럼 종래의 유리섬유가 6장 내지는 7장이 가열 압착되었던 백패드에 비하여 2장의 유리섬유(122)와 2장의 카본섬유(124)를 압착함으로서, 인장강도나 회전파괴강도, 유연도 측면에서 우수한 효과가 나타난다.As shown in the above diagram, by compressing two glass fibers 122 and two carbon fibers 124 as compared to the back pads in which 6 or 7 glass fibers are heat-compressed, tensile strength, rotational fracture strength, and softness are obtained. Excellent effect at
참고로 인장강도기는 LLOYD instruments type LR5R을 사용하였으며, 회전파괴강도는 분당 30000RPM으로 측정하였다.For reference, LLOYD instruments type LR5R was used for tensile strength and rotational fracture strength was measured at 30000 RPM / min.
더욱이 종래에 비하여 줄어든 총매수는 중량이 가벼워져서 사용하기가 용이하며, 카본섬유를 사용함으로서 비용이 절감된다.In addition, the total number of sheets reduced compared to the prior art is lighter and easier to use, and the cost is reduced by using carbon fibers.
또한, 빳빳하지 않고 유연성이 부가되어 연삭감이 좋으며, 연마하기에 불편한 곡면 연삭 부위의 연마도 가능하게 되었다.In addition, it is possible to polish the curved grinding portion, which is not hard and has added flexibility and has a good feeling of grinding and is inconvenient to polish.
이상, 상기 내용은 본 고안의 바람직한 일실시 예를 단지 예시한 것으로 본 고안의 당업자는 본 고안의 요지를 변경시킴이 없이 본 고안에 대한 수정 및 변경을 가할 수 있음을 인지해야 한다.As described above, it should be appreciated that those skilled in the present invention can only modify and change the present invention without changing the gist of the present invention as merely illustrative of a preferred embodiment of the present invention.
이상에서 설명한 바와 같이, 본 고안에 의한 연마휠의 백패드는, 연마휠의 백패드를 소량의 유리섬유에 소량의 카본섬유를 적층하여 압착 형성시킴으로서, 유연성이 부가되어 연삭감이 좋아진 백패드는 굴곡이 심한 곳의 연마도 가능하게 되어 연마 효율성이 증대되며, 중량이 가볍고 제조 단가가 저렴한 효과가 있다.As described above, in the back pad of the polishing wheel according to the present invention, the back pad of the polishing wheel is laminated by pressing a small amount of carbon fibers on a small amount of glass fibers to form a crimp. Grinding is also possible in a severe bend to increase the polishing efficiency, light weight and low manufacturing cost is effective.
Claims (3)
Priority Applications (2)
Application Number | Priority Date | Filing Date | Title |
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KR20-2004-0002307U KR200350452Y1 (en) | 2004-01-31 | 2004-01-31 | Back pad of abrasive wheel |
US10/829,935 US20050170764A1 (en) | 2004-01-31 | 2004-04-23 | Back up pad of grinding wheel |
Applications Claiming Priority (1)
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KR20-2004-0002307U KR200350452Y1 (en) | 2004-01-31 | 2004-01-31 | Back pad of abrasive wheel |
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KR200350452Y1 true KR200350452Y1 (en) | 2004-05-13 |
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KR20-2004-0002307U KR200350452Y1 (en) | 2004-01-31 | 2004-01-31 | Back pad of abrasive wheel |
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US (1) | US20050170764A1 (en) |
KR (1) | KR200350452Y1 (en) |
Families Citing this family (14)
Publication number | Priority date | Publication date | Assignee | Title |
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ITMI20061516A1 (en) * | 2006-07-31 | 2008-02-01 | Taf Abrasivi S P A | PROCEDURE FOR THE REALIZATION OF ABRASIVE DISCS, AS WELL AS ABRASIVE DISCS OBTAINED. |
US20080102720A1 (en) * | 2006-10-30 | 2008-05-01 | 3M Innovative Properties Company | Abrasive article and method of making and using the same |
JP5020333B2 (en) * | 2006-12-20 | 2012-09-05 | スリーエム イノベイティブ プロパティズ カンパニー | Coated abrasive disc and method for making the same |
CN102152252B (en) * | 2011-01-24 | 2012-07-25 | 谢泽 | Strip implanting method for abrasive cloth flap discs |
CN102179777B (en) * | 2011-03-22 | 2012-11-07 | 谢泽 | Flap disc slitting method |
DK177274B1 (en) * | 2011-05-27 | 2012-09-10 | Flex Trim As | Grinding head |
CN103551982A (en) * | 2013-11-08 | 2014-02-05 | 谢泽 | Compression-molded flat wheel comprising gridded sisal hemp back cover |
EP2907441A1 (en) * | 2014-02-14 | 2015-08-19 | KGS Diamond AG | Rotary treatment article, floor treatment machine and method for treatment of a floor |
CN104802100B (en) * | 2015-05-13 | 2018-03-27 | 厦门致力金刚石科技股份有限公司 | Soldering diamond flap disc |
PL229192B1 (en) | 2015-11-27 | 2018-06-29 | Rog Stanislaw Przed Pentar | Dish-type flap wheel |
WO2018093629A1 (en) | 2016-11-15 | 2018-05-24 | Saint-Gobain Abrasives, Inc. | Abrasive flap disc including wearable backing plate |
EP3421178A1 (en) * | 2017-06-26 | 2019-01-02 | Dronco GmbH | Method of manufacturing an abrasive member, in particular rotary abrasive disc and abrasive member, in particular rotary abrasive disc |
TWI639484B (en) * | 2017-11-09 | 2018-11-01 | 倪志雄 | Polishing head piece for insulating with driving parts |
DE102019128899B4 (en) * | 2019-10-25 | 2021-06-10 | Marius Claassen | Process for the production of a carrier plate for flap grinding wheels, carrier plate and flap grinding wheel comprising this carrier plate |
Family Cites Families (3)
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US5573453A (en) * | 1995-08-21 | 1996-11-12 | B.O.T.S.G., Inc. | Fiber reinforced abrasive mold and die finishing tools |
US6458018B1 (en) * | 1999-04-23 | 2002-10-01 | 3M Innovative Properties Company | Abrasive article suitable for abrading glass and glass ceramic workpieces |
US6840849B2 (en) * | 2001-01-31 | 2005-01-11 | Mackay Joseph H. | Mounting device for coated abrasive finishing articles |
-
2004
- 2004-01-31 KR KR20-2004-0002307U patent/KR200350452Y1/en active IP Right Grant
- 2004-04-23 US US10/829,935 patent/US20050170764A1/en not_active Abandoned
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