KR200340322Y1 - Polyurethane materials containing charcoal grains - Google Patents

Polyurethane materials containing charcoal grains Download PDF

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Publication number
KR200340322Y1
KR200340322Y1 KR20-2003-0028052U KR20030028052U KR200340322Y1 KR 200340322 Y1 KR200340322 Y1 KR 200340322Y1 KR 20030028052 U KR20030028052 U KR 20030028052U KR 200340322 Y1 KR200340322 Y1 KR 200340322Y1
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South Korea
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polyurethane
charcoal
cushion material
present
containing charcoal
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KR20-2003-0028052U
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Korean (ko)
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김병옥
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김병옥
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Priority to KR20-2003-0028052U priority Critical patent/KR200340322Y1/en
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
    • C08K5/01Hydrocarbons
    • AHUMAN NECESSITIES
    • A47FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47CCHAIRS; SOFAS; BEDS
    • A47C27/00Spring, stuffed or fluid mattresses or cushions specially adapted for chairs, beds or sofas
    • A47C27/001Spring, stuffed or fluid mattresses or cushions specially adapted for chairs, beds or sofas with several cushions, mattresses or the like, to be put together in one cover
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J9/00Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof
    • C08J9/04Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof using blowing gases generated by a previously added blowing agent
    • C08J9/12Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof using blowing gases generated by a previously added blowing agent by a physical blowing agent
    • C08J9/125Water, e.g. hydrated salts
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/02Elements
    • C08K3/04Carbon
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/34Silicon-containing compounds
    • C08K3/36Silica
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
    • C08K5/16Nitrogen-containing compounds
    • C08K5/17Amines; Quaternary ammonium compounds
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L23/00Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
    • C08L23/02Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
    • C08L23/10Homopolymers or copolymers of propene
    • C08L23/12Polypropene
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K2201/00Specific properties of additives
    • C08K2201/002Physical properties
    • C08K2201/005Additives being defined by their particle size in general

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  • Chemical & Material Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Mattresses And Other Support Structures For Chairs And Beds (AREA)

Abstract

본 고안은 숯알갱이가 함유된 폴리우레탄 쿠션재에 관한 것으로, 보다 상세하게는 매트리스 등으로 사용하는 폴리우레탄 쿠션재에 일정크기의 숯알갱이를 함유하여 인체에 유익한 원적외선과 음이온 방출 및 습도조절 기능을 가진 것으로 그 구성은 소정의 판 형상으로 폴리프로필렌, 톨루엔, 발포제인 물, 메틸렌, 실리콘, 촉매제인 Stannous octoate, 아민에 입경이 1㎜∼2㎜인 숯알갱이를 혼합 발포한 폴리우레탄 쿠션재를 특징으로 한다.The present invention relates to a polyurethane cushion material containing charcoal granules, and more particularly, to contain a certain size of charcoal granules in a polyurethane cushion material used as a mattress, etc. The structure is characterized by the polyurethane cushioning material which mixed and foamed polypropylene, toluene, water which is a blowing agent, methylene, silicone, Stannous octoate which is a catalyst, and an amine charcoal particle whose particle diameter is 1 mm-2 mm.

Description

숯알갱이가 함유된 폴리우레탄 쿠션재{Polyurethane materials containing charcoal grains}Polyurethane materials containing charcoal grains}

본 고안은 숯알갱이가 함유된 폴리우레탄 쿠션재에 관한 것으로, 특히 침대 매트리스 등으로 사용하는 폴리우레탄 쿠션재에 일정크기의 입경을 갖는 숯알갱이를 함유하여 인체에 유익한 원적외선과 음이온 방출 및 습도조절 기능을 갖는 숯알갱이가 함유된 폴리우레탄 쿠션재에 관한 것이다.The present invention relates to a polyurethane cushion material containing charcoal granules, and in particular, a polyurethane cushion material used as a bed mattress, etc., containing charcoal particles having a particle size of a certain size, having far-infrared rays, anion emission, and humidity control functions beneficial to the human body. It relates to a polyurethane cushion material containing charcoal grains.

일반적으로 폴리우레탄은 쿠션재를 지칭하는 것으로 이를 소파 등받이 또는 침대 매트리스 등에 사용하고 있으며, 최근에는 쿠션재의 일종인 메모리 폼으로도 널리 사용하고 있다.In general, polyurethane refers to a cushioning material, which is used for a sofa back or a bed mattress, and recently, is also widely used as a memory foam which is a kind of cushioning material.

그러나 종래에 널리 사용하고 있는 폴리우레탄인 쿠션재는 단순히 화학물질등을 혼합하여 만든 것으로 이는 외부에서 가압되는 하중에 대해서는 흡수력 및 복원력은 우수하나 화학물질 재질을 사용하여 피부와 직접적으로 맞닿는 부분에 지속적으로 사용시 인체에 유해함을 가질 수 가 있다.However, the cushioning material, which is widely used in polyurethane, is made by simply mixing chemicals, etc. It is excellent in absorbing power and restoring power against externally pressurized loads, but it is continuously used in direct contact with skin using chemical materials. May be harmful to human body when using.

또한, 상기 폴리우레탄은 지속적으로 사용하다보면 먼지가 쌓이고 이물질 오염되며 수분에 대한 흡수력이 강해 곰팡이 냄새가나고 눅눅해져 위생상 불결한 문제점을 가지고 있다.In addition, when the polyurethane is continuously used, dust accumulates, foreign substances are contaminated, and the absorbency to moisture is strong, so that the smell of smell and dampness of the hygiene has a dirty problem.

따라서, 상기 메트리스 등에 사용되는 쿠션재의 용도는 사용자가 피로감을 해소하기 위하여 휴식을 취할 때 사용하는 것으로 바쁜 사회생활로 지친 현대인들에게 가중되는 피로와 스트레스가 쌓이는 것을 해소할 수 있는 방안이 강구되고있는 현실이다.Accordingly, the use of the cushion material used in the mattress, etc. is used when the user takes a break to relieve fatigue, and a way to solve the fatigue and stress accumulated by modern people who are tired of busy social life has been devised. It is a reality.

따라서, 상기와 같은 문제점을 해소하기 위한 본 고안은 소파, 침대 등의 다양한 제품에 사용하는 폴리우레탄 메트리스는 원적외선과 음이온이 방출되어 인체에 유익하고, 습기가 많은 계절에 습도를 조절하여 공기 정화 기능을 갖는 숯알갱이를 함유한 폴리우레탄 쿠션재를 제공하는 것이다.Therefore, the present invention for solving the above problems is a polyurethane mattress used in a variety of products, such as sofas, beds are far infrared rays and negative ions are beneficial to the human body, by controlling the humidity in the wet season, air purification function It is to provide a polyurethane cushion material containing a charcoal having.

도 1은 본 고안을 도시해 보인 사시도.1 is a perspective view showing the present invention.

도 2는 본 고안을 도시해 보인 단면도.Figure 2 is a cross-sectional view showing the present invention.

* 도면의 주요 부분에 대한 부호의 설명 *Explanation of symbols on the main parts of the drawings

1: 폴리우레탄 2: 숯알갱이1: polyurethane 2: charcoal

상기 목적을 달성하기 위하여 매트리스 등으로 사용하는 폴리우레탄 쿠션재에 있어서, 소정의 형상으로 폴리프로필렌, 톨루엔, 발포제인 물, 메틸렌, 실리콘, 촉매제인 Stannous octoate, 아민을 혼합한 폴리우레탄에 입경이 1㎜∼2㎜인 숯알갱이를 함유 발포 성형한 것을 특징으로 한다.In order to achieve the above object, in the polyurethane cushion material used as a mattress, the particle diameter is 1 mm in a polyurethane mixed with polypropylene, toluene, water as a blowing agent, methylene, silicone, Stannous octoate as a catalyst, and amine in a predetermined shape. It characterized by foam-molding containing the char grain which is -2 mm.

이하 첨부된 도면에 의해 상세히 설명하면 다음과 같다.Hereinafter, described in detail by the accompanying drawings as follows.

도 1은 본 고안을 도시해 보인 사시도 이고, 도 2는 본 고안을 도시해 보인 단면도이다.1 is a perspective view showing the present invention, Figure 2 is a cross-sectional view showing the present invention.

본 고안은 소파, 매트리스 등에 사용하는 폴리우레탄 쿠션재(1)로 인체에 유익한 원적외선과 음이온을 발산하는 숯알갱이(2)를 함유하여 다양한 용도로 사용한다.The present invention is a polyurethane cushion material (1) used for sofas, mattresses, etc. It contains a charcoal (2) that emits far infrared rays and anions, which are beneficial to the human body, and is used for various purposes.

상기 폴리우레탄(1)에 숯알갱이(2)를 함유하기위해 우선적으로 참숯 덩어리를 분쇄기에 잘게 분쇄한 후 이를 성형기에 투입하여 입경이 1㎜∼2㎜인 형태로 성형한다.In order to contain the charcoal 2 in the polyurethane 1, the pulverized lump of charcoal is first pulverized finely in a pulverizer, and then put into a molding machine to form a particle having a diameter of 1 mm to 2 mm.

상기 성형된 숯알갱이(2)를 폴리우레탄에 함유하기 위해 복수개의 탱크를 구비한 후 각각의 탱크에 폴리우레탄의 주원료인 폴리프로필렌(polypropylene glycol) 50%, 여기에 주원료인 톨루엔(Toluene diisocyanate) 28%, 발포제인 water 2.5%, 보조발포제인 메틸렌(methylene chloride) 1.5%, 계면할성제 실리콘(Silicone oil) 1.05%, 촉매제인 Stannous octoate 0.25, 아민(amine) 0.5%와 입경이 1㎜∼2㎜인 숯알갱이(2) 17.2%함유한 것으로서 각각의 탱크에 부착된 펌프와 유량계를 사용하여 유량을 발포기로 보낸 후에 4000rpm 이상의 고속교반으로 원료를 종이몰드에 토출시켜 매트리스, 소파, 의자, 메모리폼 등에 사용할 수 있는 판 형상 쿠션재로 발포한 것으로서 필요한 길이만큼 재단하여 제작한다.In order to contain the molded charcoal (2) in polyurethane, a plurality of tanks were provided, and then 50% of polypropylene glycol (polypropylene glycol), which is the main raw material of polyurethane, in each tank, toluene (toluene diisocyanate), which is the main raw material, 28 %, Water 2.5% foaming agent, methylene chloride 1.5% auxiliary foaming agent, silicone oil 1.05% surfactant, Stannous octoate 0.25 catalyst, 0.5% amine and particle size 1mm ~ 2mm (2) It contains 17.2% of the pellets and sends the flow rate to the foamer by using the pump and flow meter attached to each tank, and then discharges the raw material to the paper mold with high speed stirring of 4000rpm or more to mattress, sofa, chair, memory foam, etc. It is foamed with a plate-shaped cushion material that can be used, and it is produced by cutting it to the required length.

따라서, 상기의 방법에 의해 소정의 모양과 두께를 갖는 판 형상으로 성형된 폴리우레탄 쿠션재(1)는 제작자의 용도에 따라 매트리스 등으로 제작 사용하면 인체에 직접적으로 원적외선 방출과 음이온이 발생하여 혈액순환을 원활하게 하는 것을 물론 다공질 구조인 숯의 특성상 주위환경의 습도조절을 자연스럽게 해준다.Therefore, the polyurethane cushion material 1 molded into a plate shape having a predetermined shape and thickness by the above method is produced by using a mattress or the like according to the manufacturer's use, so that far infrared emission and negative ions are generated directly to the human body, thereby circulating blood. Of course, the nature of the charcoal, which is a porous structure, makes the humidity of the surroundings natural.

또한, 다른 실시예로 폴리우레탄(1)에 숯분말을 함유할 수 있으나 이는 장기간 사용시에 숯분말이 폴리우레탄(1)에서 떨어져 나오는 단점을 가지고 있어 이를 1㎜∼2㎜정도의 크기를 갖는 참숯 알갱이(2)를 형성한 것이다.In addition, in another embodiment it may contain a charcoal powder in the polyurethane (1), but this has a disadvantage that the charcoal powder is separated from the polyurethane (1) when used for a long time it is a true charcoal having a size of about 1 mm ~ 2 mm The grains 2 are formed.

이상에서 설명한 바와 같이 본 고안은 폴리우레탄에 숯알갱이를 함유함으로써 이를 가지고 다양한 형태의 매트리스 등의 쿠션재로 사용하면 폴리우레탄에 함유된 숯알갱이가 직접적으로 사용자의 피부에 맞닿아 체온에 의해 원적외선이 방출되어 인체의 모세혈관을 확장시켜 혈액순환을 원활하게 하고, 음이온이 발생 에너지를 충전할 수 가있어 피로가 쉽게 풀리며, 특히 매트리스 사용시에는 습도를 조절해 주는 탁월한 흡착성 때문에 머리와 몸에서 발생하는 열과 땀을 흡수하고 습도를 안정시켜 편안한 수면을 유도하는 효과를 가지고 있다.As described above, the present invention contains charcoal in the polyurethane, and when it is used as a cushion material of various types of mattresses, the charcoal in the polyurethane is directly in contact with the skin of the user to emit far infrared rays by body temperature. It expands the capillaries of the human body to facilitate blood circulation, and the negative ions can charge the energy generated, so the fatigue is easily released. Especially, the heat and sweat generated from the head and body due to the excellent adsorption that controls the humidity when using the mattress. It absorbs and stabilizes humidity, inducing a comfortable sleep.

한편, 본 고안은 그에 관한 최선의 실시 예를 예거하였으나, 이에 한정되는 것은 아니며, 첨부된 청구범위에 국한되어 본 고안의 범위를 벗어나지 않고 실시될 수 있다면 지금까지 설명된 실시예의 변경을 고려하여 볼 수 있다On the other hand, the present invention is not limited thereto, but the present invention is not limited thereto, and the present invention may be carried out without departing from the scope of the present invention without departing from the scope of the present invention. Can

Claims (1)

소정의 판 형상으로 폴리프로필렌, 톨루엔, 발포제인 물, 메틸렌, 실리콘, 촉매제인 Stannous octoate, 아민에 입경이 1㎜∼2㎜인 숯알갱이를 함유하여 혼합 발포한 것을 특징으로 하는 숯알갱이가 함유된 폴리우레탄 쿠션재.Charcoal granules characterized by mixing and foaming polypropylene, toluene, water of foaming agent, methylene, silicone, Stannous octoate of catalyst, and amine containing charcoal particles having a particle diameter of 1 mm to 2 mm. Polyurethane cushion material.
KR20-2003-0028052U 2003-09-01 2003-09-01 Polyurethane materials containing charcoal grains KR200340322Y1 (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR101040008B1 (en) 2009-02-16 2011-06-08 이봉문 Heating mat

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR101040008B1 (en) 2009-02-16 2011-06-08 이봉문 Heating mat

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