KR20030091882A - Leather Manufacturing Process and Logistics Management System with RFID - Google Patents
Leather Manufacturing Process and Logistics Management System with RFID Download PDFInfo
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- KR20030091882A KR20030091882A KR1020030079582A KR20030079582A KR20030091882A KR 20030091882 A KR20030091882 A KR 20030091882A KR 1020030079582 A KR1020030079582 A KR 1020030079582A KR 20030079582 A KR20030079582 A KR 20030079582A KR 20030091882 A KR20030091882 A KR 20030091882A
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- 239000010985 leather Substances 0.000 title claims description 67
- 238000004519 manufacturing process Methods 0.000 title description 2
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- 238000004891 communication Methods 0.000 claims abstract description 42
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- 238000005516 engineering process Methods 0.000 abstract description 8
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- 238000010586 diagram Methods 0.000 description 5
- 239000002994 raw material Substances 0.000 description 5
- 238000004043 dyeing Methods 0.000 description 3
- 238000004321 preservation Methods 0.000 description 3
- 239000000126 substance Substances 0.000 description 3
- 238000011282 treatment Methods 0.000 description 3
- 238000004140 cleaning Methods 0.000 description 2
- 238000001035 drying Methods 0.000 description 2
- 230000000644 propagated effect Effects 0.000 description 2
- 230000008859 change Effects 0.000 description 1
- 239000003086 colorant Substances 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 230000006870 function Effects 0.000 description 1
- 230000036541 health Effects 0.000 description 1
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- 230000014759 maintenance of location Effects 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 210000002569 neuron Anatomy 0.000 description 1
- 238000007639 printing Methods 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
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- G—PHYSICS
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- G06K19/00—Record carriers for use with machines and with at least a part designed to carry digital markings
- G06K19/06—Record carriers for use with machines and with at least a part designed to carry digital markings characterised by the kind of the digital marking, e.g. shape, nature, code
- G06K19/067—Record carriers with conductive marks, printed circuits or semiconductor circuit elements, e.g. credit or identity cards also with resonating or responding marks without active components
- G06K19/07—Record carriers with conductive marks, printed circuits or semiconductor circuit elements, e.g. credit or identity cards also with resonating or responding marks without active components with integrated circuit chips
- G06K19/0723—Record carriers with conductive marks, printed circuits or semiconductor circuit elements, e.g. credit or identity cards also with resonating or responding marks without active components with integrated circuit chips the record carrier comprising an arrangement for non-contact communication, e.g. wireless communication circuits on transponder cards, non-contact smart cards or RFIDs
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Abstract
Description
<발명이 속하는 기술분야>Technical Field
본 발명은 피혁 가공공정·물류관리시스템에 무선인식시스템(RFID)기술과 전력선 통신을 이용한 LON(Local Operating Network)기술이 적용되는 응용기술에 관한 것이다.The present invention relates to an application technology to which a wireless processing system (RFID) technology and a LON (Local Operating Network) technology using power line communication are applied to a leather processing process and logistics management system.
<발명이 속하는 종래기술>The prior art to which the invention belongs
피혁가공의 대부분이 제조 공정이 기계를 사용하여 진행되기는 하지만 원재료의 규격이 일정하지 않고 제품의 용도 및 색상이 다양하기 때문에 일일이 기능 인력의 손을 빌려서 작업하고 있기 때문이다.Most of the leather processing is done by using machines, but because the specifications of the raw materials are not constant and the uses and colors of the products are varied, they work with the hands of skilled workers.
또한, 사용하는 기계의 자동화에는 상당한 비용이 소요되기 때문에 대부분의 기계의 자동화가 사실상 어려움을 많이 내포하고 있다. 대규모의 피혁회사들은 고가의 자동화 기계를 사용하고 있지만 많은 숫자의 소규모 회사들은 노후한 기계를 사용할 수밖에 없는 실정이다. 따라서 피혁가공업의 설비의 자동화와 무인화의 추진이 완벽하게 달성되기란 매우 어려운 실정이다.In addition, since the automation of the machine to be used is quite expensive, the automation of most of the machine is a lot of difficulties. Large leather companies use expensive automated machines, but a large number of small companies have no choice but to use old machines. Therefore, it is very difficult to completely achieve the automation and unmanned promotion of the facilities of the leather processing industry.
피혁가공과정은 다른 제품의 가공 공정과는 달리, 전 공정이 작업자에 의한 수작업으로 처리되고 있어, 공정상의 피혁 위치 및 재고 파악이 어렵다. 따라서, 공정과정에서 피혁의 위치 및 재고 수량의 파악을 위한 방법으로 바코드 시스템이적용되었으나, 공정상의 다양한 처리과정(약품처리, 세척, 절단, 바이브레이션, 건조, 염색 등)상의 문제로 직접 적용되지는 못했다. 즉, 약품처리/염색/세척 공정에서의 바코드 보존성과 건조 및 바이브레이션공정에서의 바코드 훼손문제 등이다. 그 이외에도 피혁에 색상코드를 기입하여 공정별로 카운트하는 방법 등도 적용되었지만, 큰 실효성을 거두지 못하였다.Unlike the processing of other products, the leather processing process is handled by the worker by hand, so it is difficult to identify the location and inventory of the leather in the process. Therefore, the bar code system has been applied as a method for identifying the location of leather and the number of stocks in the process, but it is not directly applied due to various processing processes (chemical treatment, cleaning, cutting, vibration, drying, dyeing, etc.). I couldn't. That is, barcode retention in the chemical treatment / dyeing / cleaning process and barcode damage in the drying and vibration process. In addition, a method of writing a color code on the leather and counting it for each process has been applied, but has not achieved great effectiveness.
<본 발명에서 적용되는 기술><Technology applied in the present invention>
무선인식시스템은 RFID(Radio Frequency Identification)라는 명칭으로 사용되고 있으며, 향후 도래할 유비쿼터스 시대에 적합한 매체로서의 역할을 할 것으로 예상하고 있다. 무선인식시스템은 트랜스폰더와 판독기로 구성되어 있다. 우선 트랜스폰터에는 전원이 내장된 능동형과 그렇지 않은 수동형로 나뉘며, 트랜스폰더에 읽기와 쓰기가 가능한 것과 읽기만 가능한 것으로 나뉜다. 또한 주파수 대역에 따라 100kHz~500kHz, 10MHz~15MHz, 860MHz~930MHz, 2.4GHz~5GHz로 나뉘며 각각에 대해 인식거리와 속도 및 가격이 결정된다.The radio recognition system is used under the name RFID (Radio Frequency Identification) and is expected to play a role as a medium suitable for the coming ubiquitous era. The radio recognition system consists of a transponder and a reader. First, transponders are divided into active and non-powered passives, which can be read and written to the transponder and only read. In addition, it is divided into 100kHz ~ 500kHz, 10MHz ~ 15MHz, 860MHz ~ 930MHz, 2.4GHz ~ 5GHz according to frequency band, and the recognition distance, speed and price are determined for each.
이러한 무선인식시스템은 제약, 건강관리, 놀이공원, 이벤트 사업, 제조업, 도서관, 비디오 대여점, 물류관리, 비현금 지불, 소매업, 보안, 선적, 창고업, 수송관리, 접객업 등에 응용되고 있으며 보다 폭넓게 사용할 수도 있다.This wireless recognition system is applied to pharmaceutical, health care, amusement park, event business, manufacturing industry, library, video rental store, logistics management, non-cash payment, retail business, security, shipping, warehousing, transportation management, hospitality, etc. have.
LON은 Local Operating Network를 의미하며, 데이타 네트워크의 LAN(Local Area Network) 개념과 유사하다. 최하위 센서, 액츄에이터 같은 디바이스와 통신,모니터링/콘트롤 기능을 담당하는 디바이스를 마치, 데이타 네트워크가 하나의 동일한 프로토콜로 묶여(예: Ethernet/TCPIP) 하나의 라인으로 통신하고자 하는 개념이다. 이 개념은 컴퓨터 산업이 기존의 메인프레임/더미터미날 시절에서 워크스테이션, 이제는 인텔리전트 PC, 클라이언트/서버 아키텍쳐로 발전해 왔다는 점을 착안하여 콘트롤 산업도 기존의 마스터/슬래이브, DDC(또는 DCS, PLC)방식에서 Peer-to-peer, Flat Architecture로 가야 한다는 철학에서 비롯된 것이다.LON stands for Local Operating Network and is similar to the concept of a local area network (LAN) for data networks. The concept is to communicate with devices such as the lowest sensors and actuators, and devices that are responsible for communication and monitoring / control functions. The data network is a single protocol, for example, Ethernet / TCPIP. This concept is focused on the fact that the computer industry has evolved from the days of mainframe / terminals to workstations, now intelligent PCs, and client / server architectures. It is derived from the philosophy of going from Peer-to-peer to Flat Architecture.
<종래기술의 문제점><Problems with Prior Art>
피혁에 바코드를 부착하는 방법은 전체 공정(특히, 세척, 염색 및 공정상에서의 바코드의 치명적 손상)에 걸쳐 바코드의 보존성 문제가 발생할 수 있고,The method of attaching a barcode to the leather can cause problems with the preservation of the barcode over the whole process (particularly washing, dyeing and fatal damage of the barcode in the process),
피혁에 일련번호를 인쇄하는 방법도 바코드와 마찬가지로 인쇄면에 대한 보존성 문제가 발생할 수 있다.Printing a serial number on the leather may cause a preservation problem on the printed surface like a bar code.
피혁 낱장에 RFID를 부착하는 방법은 공정상 피혁에 가해지는 외부의 물리적 압력 및 충격에 약품처리 과정상에서의 인식매체의 보존성 문제로 인해 각각의 피혁에 인식매체를 사용하는 방식은 적합하지 않다.The method of attaching RFID to the leather sheet is not suitable for using the recognition medium on each leather because of the preservation of the recognition medium in the chemical treatment process due to external physical pressure and impact applied to the leather.
상기 본 발명이 속하는 종래 기술분야의 문제점을 해소하기 위해 기존의 낙후된 피혁가공공정관리시스템에 RFID와 전력선 통신이 적용된 LON 기술을 적용함으로써 보다 효율적인 공정관리와 공정기술의 향상, 정보화(유비쿼터스) 사회에 대한응용기술의 확대에 목적이 있다.In order to solve the problems of the prior art to which the present invention belongs, by applying LON technology applied with RFID and power line communication to the existing obsolete leather processing process management system, more efficient process management and process technology improvement and information (ubiquitous) society The aim is to expand the application of the technology.
이와 같은 목적을 달성하기 위해 본 발명은,In order to achieve the above object, the present invention,
입고된 원피를 일정 수량으로 분리하여 싣는 피혁운반용카트(이하, '카트'로 칭함)에 장착한 RFID 트랜스폰더,RFID transponder mounted on leather transporting cart (hereinafter referred to as 'cart') that separates and loads the received raw skin in a certain quantity;
각 피혁가공공정 단계에 상기 카트의 RFID 트랜스폰더의 정보를 읽고 전력선을 통해 데이터를 전송하기 위한 LON 모듈이 내장된 RFID 판독기,RFID reader with built-in LON module for reading information of RFID transponder of cart and transmitting data through power line in each leather processing step
전력선 통신을 통해 피혁가공공정 단계의 LON 모듈과 피혁가공관리 서버를 연결하는 LON 게이트웨이,LON gateway that connects LON module in leather processing process and leather processing management server through power line communication,
LON 게이트웨이를 통해 전달된 각 피혁가공에서의 피혁가공공정 정보를 관리하는 피혁가공공정관리 서버와 데이터베이스로 구성되어 인터넷/인트라넷 망을 통해 관리자에게 서비스를 제공하도록 구성하는 것을 특징으로 한다.It is composed of leather processing process management server and database that manages leather processing process information in each leather processing delivered through LON gateway, and is configured to provide service to administrator through internet / intranet network.
도 1은 RFID를 이용한 피혁가공공정관리시스템의 전체 구성도이다.1 is an overall configuration diagram of a leather processing process management system using RFID.
도 2는 상기 피혁가공공정시스템을 통해 생산된 피혁제품에 대한 물류관리시스템의 개념도이다.2 is a conceptual diagram of a logistics management system for leather products produced through the leather processing process system.
도 3은 각 공정이나 물류에 적용되는 RFID 시스템과 전력선을 통신매체로 사용하는 LON 시스템에 대한 것이다.3 is a view illustrating a LON system using an RFID system and a power line, which are applied to each process or logistics, as a communication medium.
도 4는 본 발명의 RFID 판독기를 통해 전달된 RFID 트랜스폰더의 응답신호를 해석하고 전력선 통신망을 통해 관리서버로 데이터를 전송하는 전력선 통신 LON 모듈이 내장된 RFID 판독기의 내부 회로구성을 블록으로 나타낸 것이다.4 is a block diagram illustrating an internal circuit configuration of an RFID reader having a power line communication LON module that interprets a response signal of an RFID transponder transmitted through an RFID reader of the present invention and transmits data to a management server through a power line communication network. .
<도면의 주요부분에 관한 상세한 설명><Detailed Description of Main Parts of Drawing>
1: 입고된 원피2: 카드에 부착되는 RFID 트랜스폰더1: received stock 2: RFID transponder attached to card
3: 원피를 운반하는 카트3: cart carrying raw materials
4: 전력선 통신용 LON 모듈이 내장된 RFID 판독기4: RFID reader with integrated LON module for power line communication
5: 가공이 완성된 피혁제품5: Finished Leather Product
6: 완성된 피혁제품에 대한 출고/재고/판매를 관리하기 위한 수동형 RFID 트랜스폰더6: Passive RFID Transponder to Manage Goods Issue / Stock / Sale for Finished Leather Products
7: 공장의 출입구에 설치된 전력선 통신용 LON 모듈이 내장된 RFID 판독기7: RFID reader with built-in LON module for power line communication installed at the entrance to the factory
8: 피혁을 저장하는 창고의 출입구에 설치된 전력선 통신용 LON 모듈이 내장된 RFID 판독기8: RFID reader with built-in LON module for power line communication installed at the entrance of a warehouse to store leather
9: 전력선 통신망에서 전력선 통신용 LON 모듈과 서버를 연결하기 위한 LON 게이트웨이9: LON gateway to connect LON module for power line communication and server in power line communication network
11: 피혁가공공정관리 및 물류관리를 위한 관리서버11: Management server for leather processing process management and logistics management
100: 원피의 입고200: 전력선 통신망100: receipt of the hide 200: power line network
300: LON 게이트웨이와 관리서버, 데이터베이스 링크 구성300: LON gateway, management server, database link configuration
400: 무선 LAN 망500: 인터넷 망400: wireless LAN network 500: internet network
이하 첨부된 도면에 의해 상세히 설명하면 다음과 같다.Hereinafter, described in detail by the accompanying drawings as follows.
도 1은 RFID를 이용한 피혁가공공정관리시스템의 전체 구성도이다. 피혁을 가공하는 공장으로 컨테이너에 담긴 원피(1)가 입고(100)되고 컨테이너 내에 팔레트에 담겨진 원피(1)들은 지게차를 이용하여 공장 내로 옮겨지고, 원피(1)들을 분류하여 적절한 수량으로 나누어 능동형 RFID 트랜스폰더(2)가 장착된 카트(3)로 옮겨서 가공으로 투입되고, 각 공정에 RFID 판독기(4)를 장착하여 투입된 카트(3)에장착된 능동형 RFID 트랜스폰더(2)로부터 카트(3)에 있는 원피(1)의 정보(컨테이너 번호, 원산지, 종류, 원피그룹 ID, 현재 수량 등)을 읽어오고, 각 공정을 통과한 카트(3)에 대해 공정에 대한 정보를 추가/변경하게 되고, 상기 RFID 판독기는 LON 모듈을 통해 전력선 통신망을 구성하게 되고, 전력선 통신망과 게이트웨이(9)를 통해 관리서버(10)로 전달되어 DB에 저장되고 실시간으로 인터넷망과 무선 LAN 망을 통해 관리자가 언제 어디서든 피혁가공관리를 할 수 있도록 구성되고, 가공이 완료된 피혁(5)을 카트(3)에서 꺼집어 내고 각 피혁(5)에 수동형 RFID 트랜스폰더(6)을 부착하여 출고하도록 구성하는 것을 특징으로 하는 "RFID를 이용한 피혁가공공정관리시스템"이다.1 is an overall configuration diagram of a leather processing process management system using RFID. As a factory for processing leather, raw materials (1) contained in containers are received (100) and raw materials (1) contained in pallets are transferred to the factory by using a forklift, and the raw materials (1) are classified and divided into appropriate quantities for active The cart 3 is moved from the active RFID transponder 2 mounted on the cart 3 to which the RFID transponder 2 is mounted, which is transferred to a cart 3 equipped with an RFID reader 4 in each process. Read the information (container number, country of origin, type, raw group ID, current quantity, etc.) in) and add / change the information about the process for the cart (3) that passed each process The RFID reader configures a power line communication network through a LON module, is delivered to the management server 10 through a power line communication network and a gateway 9, stored in a DB, and is stored in a DB in real time by an administrator through an internet network and a wireless LAN network. Anywhere It is configured to manage the leather processing, and take out the finished leather (5) from the cart (3) and attach the passive RFID transponder (6) to each leather (5) characterized in that it is configured to ship Leather processing process management system using RFID.
도 2는 상기 피혁가공공정시스템을 통해 생산된 피혁제품에 대한 물류관리시스템의 개념도이다. 피혁가공공장으로부터 출고되면서 수동형 RFID 트랜스폰더(6)가 부착된 피혁이 팔레트에 놓여 창고나 차량으로 옮겨지며 이때 공장의 게이트에 설치된 RFID 판독기(7)를 통해 전달된 피혁제품(5)에 대한 정보들이 전력선 통신망(100)과 게이트웨이(9)를 통해 관리서버(10)에 전달되어 데이터베이스에 저장되며 관리서버(10)는 데이터베이스의 데이터를 실시간으로 관리자에게 무선 LAN(400)과 인터넷 망(300)을 통해 실시간으로 정보를 전달하기 위해 관리서버(10)를 구성하고, 피혁창고에 저장되는 피혁에 대해서도 개별적으로 RFID 판독기가 설치된 게이트(8)를 통해 관리할 수 있도록 구성하여 피혁물류를 관리할 수 있도록 구성하는 것을 특징으로 하는 "RFID를 이용한 피혁물류관리시스템"에 관한 것이다.2 is a conceptual diagram of a logistics management system for leather products produced through the leather processing process system. Leather factory with passive RFID transponder (6) attached to the factory is placed on a pallet and transferred to a warehouse or a vehicle, and information about the leather product (5) delivered through the RFID reader (7) installed at the factory's gate. Are transmitted to the management server 10 through the power line communication network 100 and the gateway 9 and stored in the database, the management server 10 to the administrator in real time the data of the database to the wireless LAN 400 and the Internet network 300 The management server 10 can be configured to deliver information in real time through the system, and the leathers can be managed by configuring the management of the leather stored in the leather warehouse through the gate 8 in which the RFID reader is installed. It relates to a "leather logistics management system using RFID", characterized in that configured to.
도 3은 각 공정이나 물류에 적용되는 RFID 시스템과 전력선을 통신매체로 사용하는 LON 시스템에 대한 것이다.3 is a view illustrating a LON system using an RFID system and a power line, which are applied to each process or logistics, as a communication medium.
피혁가공공정관리스템에 있어서, 카트에 부착된 능동형 RFID 트랜스폰더(2)는 RFID 판독기(42)에 의해 생성된 신호를 안테나(41)를 통해 방사되는 무선전파에 유도되어 동작되고, 내부 메모리에 저장된 피혁에 대한 정보로 응답 무선신호를 전파하고, RFID 판독기(42)는 응답신호를 LON 모듈에 내장된 전력선 통신 송수신기로 전력선 통신망에 접속하여 LON 게이트웨이(9)를 통해 관리서버(10)로 전달되도록 구성하고,In the leather processing process management system, the active RFID transponder 2 attached to the cart is operated by inducing a radio wave radiated through the antenna 41 to the signal generated by the RFID reader 42 and operating in the internal memory. The response radio signal is propagated with the information about the stored leather, and the RFID reader 42 connects the response signal to the power line communication network built in the LON module and transmits the response signal to the management server 10 through the LON gateway 9. Configure it to
피혁물류관리시스템에 있어서, 상기 피혁가공공정관리시스템에서 능동형 RFID 트래스폰더(2)가 부착된 각 카트(3)로부터 완성된 피혁을 출고하기 위해 팔레트에 옮길 때에 수동형 RFID 트랜스폰더(6)를 부착하여 구성하며, 전체 관리는 상기 피혁가공공정관리시스템과 동일하다.In the leather logistics management system, the passive RFID transponder 6 is transferred to the pallet to release the finished leather from each cart 3 to which the active RFID transponder 2 is attached in the leather processing process management system. The overall management is the same as the leather processing process management system.
도 4는 본 발명의 RFID 판독기를 통해 전달된 RFID 트랜스폰더(2, 5)의 응답신호를 해석하고 전력선 통신망을 통해 관리서버로 데이터를 전송하는 전력선 통신 LON 모듈이 내장된 RFID 판독기의 내부 회로구성을 블록으로 나타낸 것이다.4 is an internal circuit configuration of an RFID reader with a power line communication LON module that interprets response signals of the RFID transponders 2 and 5 transmitted through the RFID reader of the present invention and transmits data to a management server through a power line communication network. Is shown in blocks.
트랜스폰더로부터 응답신호를 얻기 위해 명령신호와 함께 전파를 방사하도록 하는 판독기의 프로세서, 상기 명령신호를 생성하는 송신부와 전파를 방사하는 안테나로 RFID 판독기, 판독기로부터 전파된 명령신호에 대한 RFID 트랜스폰더의 응답신호를 수신하는 RFID 판독기의 수신부,A processor of a reader for radiating a radio wave together with a command signal to obtain a response signal from a transponder, an RFID reader for transmitting a command signal and an antenna for radiating radio waves, an RFID transponder for a command signal propagated from a reader A receiver of an RFID reader for receiving a response signal,
수신된 정보를 전력선 통신을 이용하여 전달하기 위해 판독기의 프로세서와 입출력 인터페이스를 통해 연결되어 있고 뉴런칩의 전력선 통신 인터페이스를 통해 전력선 통신망에 접속하도록 구성된다.It is configured to be connected to the reader's processor through an input / output interface to communicate the received information using powerline communications and to connect to the powerline communications network via the neuron chip's powerline communications interface.
본 발명을 통해 각 공정에서의 재고파악 및 관리환경을 개선할 수 있으며, 관리자가 언제 어디에서든지 공정상황을 쉽게 인터넷과 무선 LAN을 통해 파악할 수 있기 때문에 관리가 보다 효율적으로 이루어 질 수 있을 것이다.Through the present invention, it is possible to improve inventory management and management environment in each process, and management can be made more efficiently because the manager can easily grasp the process situation anytime and anywhere through the Internet and wireless LAN.
또한, 출고시에 완성된 피혁제품에 대해 개별적으로 RFID를 적용함으로써 재고 관리는 물론 물류관리까지도 통합하여 운영하는 것이 가능할 것이다. 따라서 이러한 물류 서비스로 인해 수요자에게 보다 다양하고 정확한 정보를 제공함으로써 기존의 방식에 따른 공급자와 수요자의 불만을 해소할 수 있을 것이다.In addition, by applying RFID to the finished leather products at the time of shipment, it will be possible to operate not only inventory management but also logistics management. Therefore, the logistics service will be able to resolve the complaints of the supplier and the consumer according to the conventional method by providing more diverse and accurate information to the consumer.
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