KR20030079109A - A method for manufacturing ocher fabrics for cotton diapers with permanent washing. - Google Patents

A method for manufacturing ocher fabrics for cotton diapers with permanent washing. Download PDF

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Publication number
KR20030079109A
KR20030079109A KR1020020017890A KR20020017890A KR20030079109A KR 20030079109 A KR20030079109 A KR 20030079109A KR 1020020017890 A KR1020020017890 A KR 1020020017890A KR 20020017890 A KR20020017890 A KR 20020017890A KR 20030079109 A KR20030079109 A KR 20030079109A
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South Korea
Prior art keywords
fabric
ocher
yellow soil
cotton
diapers
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KR1020020017890A
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Korean (ko)
Inventor
황계운
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황계운
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Priority to KR1020020017890A priority Critical patent/KR20030079109A/en
Publication of KR20030079109A publication Critical patent/KR20030079109A/en

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Classifications

    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M2101/00Chemical constitution of the fibres, threads, yarns, fabrics or fibrous goods made from such materials, to be treated
    • D06M2101/02Natural fibres, other than mineral fibres
    • D06M2101/04Vegetal fibres
    • D06M2101/06Vegetal fibres cellulosic
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2201/00Cellulose-based fibres, e.g. vegetable fibres
    • D10B2201/01Natural vegetable fibres
    • D10B2201/02Cotton
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2401/00Physical properties
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2509/00Medical; Hygiene
    • D10B2509/02Bandages, dressings or absorbent pads
    • D10B2509/026Absorbent pads; Tampons; Laundry; Towels

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  • Absorbent Articles And Supports Therefor (AREA)

Abstract

PURPOSE: A manufacturing method of yellow soil fabric for a cotton diaper which is characterized by having washable function permanently and radiating far infrared ray is capable of mass-producing the diaper and reducing a production cost. CONSTITUTION: The yellow soil fabric for the cotton diaper is obtained by the steps of: preparing medicinal yellow soil; grinding the yellow soil into 1200mesh; mixing a copper mordant, the yellow soil and water in a ratio of 1: 5: 94 to manufacture a dyeing solution; putting 80deg.C of the solution into a padding bath; scouring and washing grey fabric; dipping the fabric into the dyeing solution bath for 30min.; drying the fabric at 150deg.C for 3min. repeatedly; putting 1% of a catalyst and 5% of a polyurethane binder to the dyeing solution; and then dipping the fabric into the dyeing solution.

Description

내세탁 영구기능의 면기저귀용 황토직물의 제조방법.{omitted}A method for manufacturing ocher fabrics for cotton diapers with permanent washing. {Omitted}

본 발명은 한방에서 약재로, 또 생리활성 건강소재로 인정받고있는 천연황토를 일반 유아용 면직물기저귀에 접목한 새로운 염색코팅 방법이다.The present invention is a new dyeing coating method that combines natural ocher, which is recognized as a herbal medicine and a physiologically active health material, in a cotton diaper for infants.

작금의 황토염색 및 코팅방법은 크게 두가지로, 전래되어 내려오고 있는 천연염색 방법과 일반염색공정에서 후가공시 침염 또는 패딩공법으로 처리하는 것인데 상기의 방법들은 모두가 황토가 섬유에 침투되거나 표면에 코팅되어 고착되어있는 현상으로 가공기술의 취약으로 세탁회수가 늘어날수록 쉽게 퇴색되거나 황토가 이탈되어 요구하는 생리활성기능을 오랜기간 유지할 수가 없었다. 즉 일반 세탁방법으로도 수회에서 이십회 미만으로 고착된 황토가 대부분 이탈되기 때문에 세탁시 삶는다는 것은 도저히 상상할 수 없었다.There are two main methods of dyeing and coating ocher, which are the traditional dyeing method and conventional dyeing process, which are processed by dip dyeing or padding method during post processing. Due to the weakening of the processing technology, the number of washings increased easily, so that it was not easily discolored or the yellow soil was released, and thus the bioactive function required could not be maintained for a long time. In other words, it is hard to imagine that it is boiled when washing because most of the loess stuck to less than twenty times is removed by the general washing method.

본 발명은 이러한 문제점을 해결하고 유아용기저귀에서 요구하는 수십회 삶아도 황토가 이탈되지않는 새로운 염색코팅방법으로서 향후 유아용 면직물 기저귀산업에 새로운 장을 이룩하게 되어 매우 유익한 발명이라 하겠다.The present invention solves this problem and as a new dyeing coating method that does not leave the ocher even dozens of times required in the baby diaper, it will be a very beneficial invention to achieve a new chapter in the cotton diaper industry for the future.

본 발명은 이상의 문제점을 해결하고 원적외선 방사, 항균, 탈취,면역력강화 기능등을 갖춘 황토면직물기저귀를 생산 하는데 있다.The present invention is to solve the above problems and to produce a loess cotton diaper with far-infrared radiation, antibacterial, deodorant, immune function enhancement function.

즉, 천연희토류광물은 입자가 미세할수록 그 기능이 우수해지고 섬유상 가공처리가 용이해지는데, 본 공법에 있어서도 그러한 점도 충분히 감안되어 이루어졌다. 우선 오염되지않고 생리활성기능이 우수한 황토를 선별하고 최대한의 분산효과를 위해 10마이크론(1,200mesh)이하로 초미분쇄한 황토를 천연동매염제와 함께 패딩배-스에 액비 100분지 1의 비율로 희석한 황토염액(황토분말 1: 매염제 5: 물 94)을 준비하고 염액온도는 80℃로 유지한다. 염색코팅할 면직물은 생지상태에서 정련작업과 함께 삶는공정 1회 수행으로 여타 공업적수지와 화학성분을 제거한후 건조 시킨다.In other words, the finer the particles of natural rare earth minerals, the better their function and the easier the fibrous processing treatment. First of all, uncontaminated loess is selected with excellent bioactive function and ultrafine crushed loess to less than 10 micron (1,200mesh) is diluted with the ratio of 100 to 1 liquid ratio in padding vessel-s with natural copper mordant for maximum dispersing effect. Prepare an ocher salt (ocher powder 1: mordant 5: water 94) and maintain the salt solution temperature at 80 ° C. The cotton fabric to be dyed is dried after removing other industrial resins and chemical components by one time of boiling process together with refining in the state of dough.

1차 정련작업과 함께 건조시킨 직물을 온도 80℃의 황토염액에 투입하여 30분간의 침지공정을 거친다. 이과정에서 면직물은 충분한 팽륜현상을 유지하게 되고 황토염액을 충분히 흡수하게 된다. 30분간의 침지공정을 수행한 직물을 l50℃의 고온으로 3분간에 걸쳐 건조작업의 과정을 거친다. 이러한 기본적인 공정은 섬유의 내부와 외부에 황토염액이 충분이 흡수, 고착시키게 되고 불용성인 황토는 내세탁성을 보유하게된다. 이러한 공정을 3회 반복하여 수행하게 되는데 이러한 반복수행은 황토염액을 섬유상 충분히 고착시키기 위함이고 초산동매염제의 역할이 고착기능을 우수하게 한다. 마지막 3회째에서는 촉매제와 함께 폴리우레탄 바인더를 황토염액에 직물중량비 5%를 투입하여 수행(촉매제 직물중량비 1%, 폴리우레탄바인더직물중량비 5%)하는데 본 우레탄 바인더는 고착된 황토를 더욱 견고하게 고착되도록 한다.The fabric, dried together with the first refining operation, is put into an ocher salt at a temperature of 80 ° C and subjected to a 30-minute dipping process. In this process, the cotton fabric maintains sufficient puffing and absorbs the ocher salt. The fabric, which has been immersed for 30 minutes, is subjected to drying for 3 minutes at a high temperature of l50 ° C. In this basic process, the ocher salt is sufficiently absorbed and fixed to the inside and outside of the fiber, and the insoluble ocher retains washing resistance. This process is repeated three times. This repetition is performed to sufficiently fix the ocher salt fibrous, and the role of copper acetate mordant improves the fixing function. In the last 3 times, a polyurethane binder is added to the ocher salt with a catalyst weight of 5% in fabric weight (1% weight of catalyst fabric, 5% weight of polyurethane binder fabric). Be sure to

이러한 초산동매염제, 촉매제, 폴리우레탄 바인더, 고온의 가공처리온도, 고온의 건조조건, 건조시간 등은 섬유상에 황토를 충분히 그리고 견고히 고착되게하여 우수한 내세탁 기능을 갖춘 황토섬유를 구할수 있게 하였다.Such copper acetate, catalyst, polyurethane binder, high temperature processing temperature, high temperature drying conditions, drying time and the like to ensure that the loess is sufficiently and firmly fixed on the fiber to obtain ocher fibers having excellent washing resistance.

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이상과 같이 이루어진 본 발명은 천연염색에서 이룩하지 못한 영구 내세탁 기능을 이룩할 수 있게 하였고 일반섬유공업의 후가공시설을 이용함으로서 황토섬유 즉, 유아들에 사용하는 면직물황토기저귀를 저렴한 생산원가로 대량생산할 수 있게되어 향후 기저귀산업에서 세계적인 파급효과가 기대되는 매우 훌륭한 발명이라 하겠다.The present invention made as described above is able to achieve a permanent internal washing function that is not achieved in natural dyeing and mass production of ocher fibers, ie, cotton textile loess diapers used in infants at low cost by using post processing facilities of general textile industry. It is a very good invention that the global ripple effect is expected in the future diaper industry.

Claims (1)

내세탁 영구기능의 기저귀용 황토면직물의 제조방법.A method for manufacturing a yellow cotton fabric for diapers having a permanent washing function. 설명: 한방에서 약재로 사용하는 황토를 기저귀용 면직물에 염색, 코팅하여 유아의 건강에 기여할 수 있는 황토면직물기저귀를 생산함에 여태껏 이룩하지 못한 즉, 수십번 삶아도 황토가 이탈되지 않는 영구기능성 기저귀용황토면직물 생산에 대한 가공법으로서 기능성이 강조되는 작금의 현실을 비추어볼 때 그 파급효과는 물론 섬유산업과 염색산업전반에 걸쳐 새로운 기술적 도약을 이룩하게 되어 국가 섬유산업발전에 기여할수 있는 매우 훌륭한 발명이라 하겠다.Description: Permanent functional diapers that have not been achieved so far, that do not leave the ocher even after dozens of times to produce ocher cotton diapers that can contribute to the health of infants by dyeing and coating ocher used as herbal medicine in diaper cotton fabric In light of the fact that the emphasis on functionality as a processing method for ocher cotton fabric production is reflected, it is a great invention that can contribute to the development of the national textile industry by making a new technological leap not only in its ripple effect but also in the textile and dyeing industries. would.
KR1020020017890A 2002-04-01 2002-04-01 A method for manufacturing ocher fabrics for cotton diapers with permanent washing. KR20030079109A (en)

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Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR19990007624A (en) * 1998-10-13 1999-01-25 문상배 How to dye natural dyes
KR19990014422A (en) * 1998-11-04 1999-02-25 이경란 Manufacturing method of waterproof fabric coated with ocher powder
KR19990038571A (en) * 1997-11-06 1999-06-05 김종웅 Textile dyeing method using ocher powder
KR19990065741A (en) * 1998-01-16 1999-08-05 구제남 Textile dyeing method using ocher powder
KR19990068671A (en) * 1999-06-09 1999-09-06 이정룡 Aaaaa
KR20000009629A (en) * 1998-07-27 2000-02-15 이명학 Cold-pad dyeing method of textile and knitting of natural fiber using loess and foreshore
KR20010005411A (en) * 1999-06-30 2001-01-15 장재철 Development of natural dyeing from the loess

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR19990038571A (en) * 1997-11-06 1999-06-05 김종웅 Textile dyeing method using ocher powder
KR19990065741A (en) * 1998-01-16 1999-08-05 구제남 Textile dyeing method using ocher powder
KR20000009629A (en) * 1998-07-27 2000-02-15 이명학 Cold-pad dyeing method of textile and knitting of natural fiber using loess and foreshore
KR19990007624A (en) * 1998-10-13 1999-01-25 문상배 How to dye natural dyes
KR19990014422A (en) * 1998-11-04 1999-02-25 이경란 Manufacturing method of waterproof fabric coated with ocher powder
KR19990068671A (en) * 1999-06-09 1999-09-06 이정룡 Aaaaa
KR20010005411A (en) * 1999-06-30 2001-01-15 장재철 Development of natural dyeing from the loess

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