KR20030077507A - Manufacturing method for chador - Google Patents

Abstract

PURPOSE: A manufacturing method of chador which is characterized by containing a dyeable surface, a shrinkage back and an interface connecting the surface with the back, forming solid patterns and having proper degree of black, texture, weight, thickness, light transparency and air permeability is provided. CONSTITUTION: The chador is obtained by the steps of: preparing common yarn and high shrinkage yarn as warp; preparing common yarn and high shrinkage yarn as weft; weaving the surface(1a) out of the common yarn with a jacquard loom; weaving the back(1b) out of the high shrinkage yarn; weaving the interface(1c) of the patterns out of the common yarn and the high shrinkage yarn; and then shrinkage-scouring fabric comprised of the surface, the back and the interface to shrink the back.

Description

Manufacturing method of chador {MANUFACTURING METHOD FOR CHADOR}

The present invention relates to a method of manufacturing a chador, and more particularly, to form a three-dimensional pattern, and the degree of black, touch, weight and thickness, light transmittance, air permeability of the chador to be appropriately manufactured for use of the chador It relates to a manufacturing method.

Chador is a wide black cloth cloak that covers a part of the face or covers the entire body of a Muslim woman at a certain age to cover his head to hide his face from others.

Thus, the conventional chador is made of a general yarn, such as hwaseom, hapsum yarn by weaving machine, jacquard weaving machine, etc. by the conventional fabric manufacturing method to form a pattern or flat pattern.

For reference, the chador must cover the woman's face, so the black should be excellent, the touch should be good because it touches the human body, and it should be carried around all the time, so the thickness and weight should be light and breathable. It must be permeable.

However, when manufacturing a chador in the same way as in the prior art, when the black degree is improved, the air permeability and light transmittance are lowered. When the air permeability and the light transmittance is good, the black degree is lowered, which is not suitable for the use of the chador. There is a disadvantage that this is lowered.

That is, conventionally, the overall conditions suitable for the use of chador could not be satisfactorily satisfied.

Particularly, in the case of a chador with a pattern, since the pattern is not provided in three dimensions and is flatly formed, the pattern is not easily seen by the naked eye, and there is a disadvantage that the light transmittance of the chador is reduced due to the pattern.

The present invention has been made to solve the problems of the prior art as described above, the object of the present invention by weaving a yarn having two different properties with a jacquard loom to form a pattern three-dimensionally black, feel, weight And a method of producing a chador which can be appropriately manufactured for use of the chador in thickness, light transmittance and breathability.

In order to realize this, the present invention, in the manufacturing method of chador consisting of weaving, shrinking refining, setting treatment, weight loss treatment and dyeing, finishing treatment, independently supplying a general yarn and a high shrinkable high shrinkage yarn, which is one of the filament yarn and synthetic yarn In addition to using inclined yarns, weaving yarns are used separately from ordinary yarns and high-yield yarns to form independently the surface weaved with ordinary yarns and woven yarns with high-yield yarns. It provides a method of manufacturing a chador comprising a boundary portion of the surface, the back surface and the surface formed by shrinking and refining the fabric formed with the boundary portion shrinkage treatment of the back surface consisting of high shrink yarn.

1 is a surface view showing a part of an example of a chador manufactured by the manufacturing method according to the present invention,

2 is a cross-sectional view taken along the line A-A of FIG.

3 is a schematic configuration diagram of a jacquard loom used in a method of manufacturing a chador according to the present invention;

4 is a process chart for producing a chador according to the present invention.

<Explanation of symbols for the main parts of the drawings>

1: chador

1a: surface

1b: back side

1c: boundary

Hereinafter, preferred embodiments of the present invention will be described in more detail with reference to the accompanying drawings.

1 and 2 show an example of a chador manufactured by the manufacturing method according to the present invention, wherein the chador 1 includes a surface 1a, a rear face 1b, and a boundary 1c.

That is, the chador (1) manufactured according to the present invention forms the surface (1a) of the general yarn, which is one of the fiber yarn and the composite fiber, and also forms the back surface (1b) of the high shrinkable high shrink yarn, mixed with the general yarn and high shrink yarn The boundary 1c is formed.

Then, the present invention is to be woven using a jacquard loom, as shown in Figure 3, to use a general yarn and a high shrinker yarn inclined by using two beams (10a, 10b) wound separately arranged in a general yarn and a high shrinker yarn, respectively. General yarns and high yarns are used as weft yarns using two cones 11a and 11b wound independently of each other.

Of course, the inclination is to move up and down independently by a plurality of healds 13, one strand, and the weft yarn is independently entered by the drum (12a, 12b).

Thus, the chador (1) of the present invention can independently form the surface (1a) to be woven by a general yarn and the back (1b) to be woven by high shrink yarn using a jacquard weaving machine, The boundary 1c is formed.

The manufacturing method of the present invention includes shrinking and refining the fabric on which the surface 1a, the rear surface 1b and the boundary portion 1c are formed, that is, the chador before processing, and shrinking the back surface 1b made of high shrink yarn.

Here, the general yarn is 120 denier (DENIER) ~ 150 denier is twisted 60 ~ 108 strands, the high shrink yarn is preferably 80 denier ~ 100 denier is twisted 12 to 24 strands of polyester material.

The general yarn is composed of the number of strands smaller than 60 strands and weight less than 120 denier, and the high shrinkage yarn may be composed of the number of strands smaller than 12 strands and the weight less than 80 denier, but the general yarn and high shrink yarns than the above range Small strands and weights can affect the color as compared to the manufacture of very light chadors, which can lead to very poor blacks.

In addition, if the general yarn and high shrinkage yarn composed of more strands and higher weight than the above range, the degree of black can be greatly increased, but the weight of chador becomes heavy and adversely affects breathability and light transmittance.

Anyway, after weaving as in the present invention, the refining, setting, weight loss, dyeing, and finishing treatments are known as known, and the order thereof may be changed somewhat. Referring to FIG. 4, a method of manufacturing chador Will be described in detail again.

Before weaving, the general yarn and the high shrink yarn are wound in two beams 10a and 10b, respectively, and used as the inclination of two rows. The common yarn and the high shrink yarn are wound into two cones 11a and 11b, respectively. 12b) and use it as a two-line weft.

With the jacquard loom, the two drums 12a and 12b are independently reciprocated while independently inclining the two rows as the heald to weaving the surface 1a of the chador 1 with general yarn and the back surface 1b. ) Is weaved into a high shrink yarn, and a woven border 1c is mixed into a normal yarn and a high shrink yarn.

As described above, the woven fabric, that is, the chador before processing is reduced and refined with a rotary washer to reduce the high shrinkage yarn constituting the back surface 1b.

Of course, the normal yarn is also reduced at the time of refining, but the high shrink yarn is further contracted, so that the surface composed of the common yarn is three-dimensionally protruded.

As described above, the reduced-refined fabric is heat-set and heat-set by setting with hot air.

In addition, it treats various impurities that are attached artificially or naturally and hydrolyzes the surface of general yarns and high shrink yarns by using chemicals such as sodium hydroxide to dissolve the surface and remove the rigidity of the fabric, thus reducing the weight of the whole fabric. In this case, the degree of weight loss can be adjusted by treatment speed, concentration, and temperature.

After the weight loss treatment as described above, the fabric is put into a dyeing apparatus and dyed, which is treated with chemicals to make it soft, and finishes the chador by finishing it with antistatic processing and waterproofing.

Since the degree of shrinkage of the surface 1a and the rear surface 1b is different, the manufactured car puller protrudes from the inner surface of the boundary 1c to form a three-dimensional pattern.

In addition, since the general yarn constituting the surface is better dyed than the high shrink yarn constituting the back surface, the surface 1a having a very high degree of black is formed.

In particular, since the surface and the back surface are composed of two layers, it easily blocks sunlight and improves breathability and light transmittance so that the woman's face cannot be easily seen from the outside, but the woman inside can see the outside well. While improving the degree of black, while reducing the weight, the surface and the back can be softer.

As described above, the manufacturing method of the chador according to the present invention uses a jacquard loom to form a surface that is well dyed and a back that is well shrunk, and also forms a boundary connecting the surface and the back, thereby forming a three-dimensional pattern. It is formed in the form of black, touch, weight and thickness, light transmittance, air permeability has the advantage that it can be easily prepared appropriately for the use of chador.

Claims (2)

In the manufacturing method of chador consisting of weaving, reduction and refining, setting treatment, weight loss treatment and dyeing, finishing treatment, We use general yarn and high-shrinkable high-yarn yarn, which are one of the fiber and synthetic yarns, as the inclined to be supplied separately, and weaving the surface and high-yielding yarn weaving into general yarn as a jacquard weaving machine. In addition to forming the back side independently, it forms the boundary of the pattern that is mixed and woven into general yarn and high shrink yarn, A method of manufacturing a chador comprising shrinking and refining a fabric having a surface, a backside, and a boundary portion, and shrinking the backside composed of high shrink yarns. The method of claim 1, The general yarn is 120 denier ~ 150 denier yarns twisted 60 ~ 108 strands, the high shrinkage yarn is a polyester material and 12 denier ~ 24 strands twisted 80 denier ~ 100 denier manufacturing method characterized in that.