KR20030076258A - Flocking of door belt weather strip and glass run for vehicles - Google Patents
Flocking of door belt weather strip and glass run for vehicles Download PDFInfo
- Publication number
- KR20030076258A KR20030076258A KR1020030008659A KR20030008659A KR20030076258A KR 20030076258 A KR20030076258 A KR 20030076258A KR 1020030008659 A KR1020030008659 A KR 1020030008659A KR 20030008659 A KR20030008659 A KR 20030008659A KR 20030076258 A KR20030076258 A KR 20030076258A
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- South Korea
- Prior art keywords
- flocking
- door
- layer
- weather strip
- glass
- Prior art date
Links
- 239000011521 glass Substances 0.000 title claims abstract description 41
- 239000004677 Nylon Substances 0.000 claims abstract description 11
- 229920001778 nylon Polymers 0.000 claims abstract description 11
- 229920005989 resin Polymers 0.000 claims abstract description 7
- 239000011347 resin Substances 0.000 claims abstract description 7
- 229920000728 polyester Polymers 0.000 claims abstract description 4
- 229920005672 polyolefin resin Polymers 0.000 claims description 15
- 239000004744 fabric Substances 0.000 claims description 14
- 239000000463 material Substances 0.000 claims description 13
- 229920001577 copolymer Polymers 0.000 claims description 4
- 229920001897 terpolymer Polymers 0.000 claims description 4
- 238000004519 manufacturing process Methods 0.000 abstract description 9
- 238000000034 method Methods 0.000 abstract description 7
- 150000001336 alkenes Chemical group 0.000 abstract description 5
- 238000003912 environmental pollution Methods 0.000 abstract 1
- 239000004753 textile Substances 0.000 abstract 1
- 238000003825 pressing Methods 0.000 description 10
- 229920002943 EPDM rubber Polymers 0.000 description 5
- 230000000903 blocking effect Effects 0.000 description 5
- 229920002725 thermoplastic elastomer Polymers 0.000 description 5
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 description 4
- 239000005977 Ethylene Substances 0.000 description 4
- 238000001816 cooling Methods 0.000 description 4
- 238000002844 melting Methods 0.000 description 4
- 230000008018 melting Effects 0.000 description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 4
- 239000000853 adhesive Substances 0.000 description 3
- 239000000428 dust Substances 0.000 description 3
- 238000001125 extrusion Methods 0.000 description 3
- 230000004927 fusion Effects 0.000 description 3
- JRZJOMJEPLMPRA-UHFFFAOYSA-N olefin Natural products CCCCCCCC=C JRZJOMJEPLMPRA-UHFFFAOYSA-N 0.000 description 3
- 238000004381 surface treatment Methods 0.000 description 3
- VXNZUUAINFGPBY-UHFFFAOYSA-N 1-Butene Chemical compound CCC=C VXNZUUAINFGPBY-UHFFFAOYSA-N 0.000 description 2
- 230000001070 adhesive effect Effects 0.000 description 2
- IAQRGUVFOMOMEM-UHFFFAOYSA-N butene Natural products CC=CC IAQRGUVFOMOMEM-UHFFFAOYSA-N 0.000 description 2
- 229920001971 elastomer Polymers 0.000 description 2
- 239000000806 elastomer Substances 0.000 description 2
- 238000010030 laminating Methods 0.000 description 2
- QQONPFPTGQHPMA-UHFFFAOYSA-N propylene Natural products CC=C QQONPFPTGQHPMA-UHFFFAOYSA-N 0.000 description 2
- 125000004805 propylene group Chemical group [H]C([H])([H])C([H])([*:1])C([H])([H])[*:2] 0.000 description 2
- 238000004513 sizing Methods 0.000 description 2
- 231100000331 toxic Toxicity 0.000 description 2
- 230000002588 toxic effect Effects 0.000 description 2
- 238000004073 vulcanization Methods 0.000 description 2
- 241000255925 Diptera Species 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 239000000498 cooling water Substances 0.000 description 1
- 238000003851 corona treatment Methods 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000007765 extrusion coating Methods 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 239000000155 melt Substances 0.000 description 1
- 238000010899 nucleation Methods 0.000 description 1
- 229920005606 polypropylene copolymer Polymers 0.000 description 1
- WHFQAROQMWLMEY-UHFFFAOYSA-N propylene dimer Chemical compound CC=C.CC=C WHFQAROQMWLMEY-UHFFFAOYSA-N 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 229920001169 thermoplastic Polymers 0.000 description 1
- 239000004416 thermosoftening plastic Substances 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
- 239000002759 woven fabric Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
- B62D—MOTOR VEHICLES; TRAILERS
- B62D1/00—Steering controls, i.e. means for initiating a change of direction of the vehicle
- B62D1/02—Steering controls, i.e. means for initiating a change of direction of the vehicle vehicle-mounted
- B62D1/04—Hand wheels
- B62D1/06—Rims, e.g. with heating means; Rim covers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B1/00—Layered products having a non-planar shape
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B25/00—Layered products comprising a layer of natural or synthetic rubber
- B32B25/10—Layered products comprising a layer of natural or synthetic rubber next to a fibrous or filamentary layer
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B3/00—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form
- B32B3/26—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by a particular shape of the outline of the cross-section of a continuous layer; characterised by a layer with cavities or internal voids ; characterised by an apertured layer
- B32B3/30—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by a particular shape of the outline of the cross-section of a continuous layer; characterised by a layer with cavities or internal voids ; characterised by an apertured layer characterised by a layer formed with recesses or projections, e.g. hollows, grooves, protuberances, ribs
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
- B32B7/04—Interconnection of layers
- B32B7/08—Interconnection of layers by mechanical means
- B32B7/09—Interconnection of layers by mechanical means by stitching, needling or sewing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2605/00—Vehicles
- B32B2605/08—Cars
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60Y—INDEXING SCHEME RELATING TO ASPECTS CROSS-CUTTING VEHICLE TECHNOLOGY
- B60Y2200/00—Type of vehicle
- B60Y2200/10—Road Vehicles
- B60Y2200/11—Passenger cars; Automobiles
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Transportation (AREA)
- Seal Device For Vehicle (AREA)
Abstract
Description
본 발명은 자동차의 도어 벨트 웨더 스트립(Door Belt Weather Strip) 및 글라스 런(Glass Run)에 적용되는 플로킹 부재에 관한 것이다.The present invention relates to a flocking member applied to a door belt weather strip and a glass run of an automobile.
예컨대, 자동차의 도어 글라스가 출입하는 부위에는 도어 글라스가 수납되는도어의 내부 공간부에 먼지, 물, 바람등이 유입되는 것을 방지하고, 도어 글라스의 승강을 안내할 수 있도록 도 1 내지 도 3에서와 같이, 도어 벨트 스트립(2) 및 글라스 런(4)이 적용된다.For example, to prevent dust, water, wind, etc. from flowing into the inner space of the door in which the door glass is accommodated, the door glass entrance and exit of the car to guide the lifting of the door glass in Figures 1 to 3 As such, the door belt strip 2 and the glass run 4 are applied.
상기 도어 벨트 웨더 스트립(2) 및 글라스 런(4)은 도 2 및 도 3에서와 같이, 도어 트림(6)과 도어 프레임(8) 및 도어 패널(10)등에 고정되는 탄성체(12)와, 상기 탄성체(12)로부터 글라스(14)측으로 돌출 형성되어 글라스(14)와 탄성적으로 접촉이 이루어지는 가압부(16)와, 상기 가압부(16) 및 탄성체(12)의 글라스(14) 접촉 부분에 배치되어 가압부(16) 및 탄성체(14)의 마모 방지 및 글라스(14)의 승강 동작이 자연스럽게 이루어질 수 있도록 하기 위한 플로킹 부재(18)로 이루어진다.The door belt weather strip 2 and the glass run 4 are elastic bodies 12 fixed to the door trim 6, the door frame 8, the door panel 10, and the like, as shown in FIGS. 2 and 3; The pressing portion 16 protrudes from the elastic body 12 toward the glass 14 to elastically contact the glass 14, and the contact portion of the pressing portion 16 and the glass 14 of the elastic body 12. It is arranged in the blocking member 18 to prevent the wear of the pressing portion 16 and the elastic body 14 and the lifting operation of the glass 14 to be made naturally.
이에따라 상기 탄성체(12)를 이용하여 차체에 고정되고, 가압부(16)가 글라스(14)의 양면 또는 모서리 면과 접촉되면서 도어 글라스(14)가 수납되는 도어의 내부 공간부에 먼지, 물, 바람등이 유입되는 것을 방지하고, 도어 글라스(14)의 승강을 안내하게 되는 것이다.Accordingly, the fixed body 12 is fixed to the vehicle body by using the elastic body 12, and the pressing unit 16 contacts the both surfaces or the edge surfaces of the glass 14, so that dust, water, The wind is prevented from entering, and guides the lifting of the door glass 14.
이러한 도어 벨트 웨더 스트립 및 글라스 런은 주로 PVC, EPDM(Ethylene - Propylene - Diene - Terpolymer)등의 재질로 제작되는 것이 통상적이지만, 최근에는 환경문제의 대책으로 재활용이 가능한 올레핀계 TPE(Thermoplastic Elastomer, 열가소성 에라스토머)의 사용이 증가되고 있는 실정이며, 이의 제조과정을 살펴보면, 도 8에서와 같다.These door belt weather strips and glass runs are usually made of PVC, EPDM (Ethylene-Propylene-Diene-Terpolymer), but recently, olefin-based TPE (Thermoplastic Elastomer, thermoplastic) can be recycled as a solution to environmental problems. The use of the elastomer) is increasing, and look at the manufacturing process thereof, as shown in FIG.
먼저 압출기(100)에서 탄성체의 용융수지가 압출 다이(102)를 통해 압출되면, 정확한 치수 유지를 위하여 사이징 다이(104)를 거친 후 냉각수가 있는냉각조(106)에서 냉각되고, 냉각조(106)에서 묻은 물은 건조기(108)에서 건조된다.First, when the melt of the elastomer is extruded through the extrusion die 102 in the extruder 100, it is passed through the sizing die 104 to maintain accurate dimensions, and then cooled in the cooling tank 106 having the cooling water, and the cooling tank 106. ), The water is dried in the dryer (108).
그리고 상기 건조기(108)를 통과한 소재는 프라이머 처리기(110)에서 글라스와의 접촉 부위에 프라이머 처리가 이루어진 후, 본딩재 도포기(112)에서 본딩재 도포가 실시된 후 정전 식모기(114)에서 1 ~ 3 데니어(Denier) 0.3 ~ 1 mm 정도의 나일론 파일(NYLON PILE)의 플로킹 작업이 이루어진다.Then, the material that has passed through the dryer 108 is subjected to a primer treatment at the contact portion with the glass in the primer processor 110, and then applied with the bonding material in the bonding material applicator 112, followed by the electrostatic seeding machine 114. Flocking of nylon piles (NYLON PILE) of 1 to 3 denier from 0.3 to 1 mm is achieved at.
상기와 같이 플로킹 작업이 실시된 후에는 건조로(116)에서 본드를 건조시키고, 세척기(118)에서 플로킹이 이루어지지 않은 잔여 파일을 제거한 후 절단기(120)에서 필요의 크기로 절단되어 하나의 도어 벨트 웨더 스트립과 글라스 런으로 제조된다.After the flocking operation is performed as described above, the bond is dried in the drying furnace 116, the remaining file which is not flocked in the washer 118 is removed, and the cutter 120 is cut to the required size so that one door Manufactured from belt weather strips and glass runs.
그러나 상기와 같이 도어벨트 웨더 스트립과 글라스 런을 제조하는 경우에 있어서는 플로킹 비산과 유독성 프라이머가 사용됨으로써, 작업자의 건강을 해치게 하는등 작업 환경이 매우 좋치 않으며, 정전 식모기와 건조기, 세척기등을 설치해야 하는 바, 경제적 부담이 크다는 문제점이 있다.However, in the case of manufacturing the door belt weather strip and glass run as described above, the use of flocking scattering and toxic primer is used, so that the working environment is not very good, such as harming the worker's health. There is a problem that the economic burden is large.
그리고 리사이클이 가능하고 비중이 적은 친환경 소재로서 PVC 와 EPDM 대체 재질로 사용이 증가하고 있는 올레핀계 TPE의 경우에는 난접착 재질인 관계로 플로킹 처리가 어렵고, 유독성 프라이머의 사용량이 증가되며, 플로킹 품질이 떨어진다는 문제점을 내포하고 있다.In addition, olefin-based TPE, which is an eco-friendly material that can be recycled and has a low specific gravity, is increasingly used as a substitute for PVC and EPDM, so it is difficult to handle because of poor adhesion, and the use of toxic primers increases, and the quality of flocking is increased. Falling involves a problem.
이에따라 상기의 단점을 해결하기 위한 수단으로 "EP1,072,712A1"의 제안에서는 별도의 공정으로 플로킹 처리된 부재가 제안되고 있는데, 이 제안은 올레핀계 수지층에 플로킹 처리하여 이를 롤 타입으로 형성한 후 별도의 공정으로 압출 성형되는 탄성체의 필요 부위에 열융착시킬 수 있도록 하고 있다.Accordingly, in the proposal of "EP1,072,712A1", a member which has been flocculated by a separate process is proposed as a means for solving the above disadvantages, and this proposal is formed by forming a roll type by flocking the olefin resin layer. A separate process is to be heat-sealed to the required portion of the elastic body to be extruded.
그러나 상기의 올레핀계 수지(PE, PE 공중합체, PP등)는 EPDM 또는 올레핀 TPE 등에 쉽게 열융착되어 접착강도가 크다는 장점은 있으나, 올레핀 수지는 난접착 재질이므로 코로나 처리등의 표면 처리후 고가의 프라이머 처리등을 행한 후 플로킹 처리하여야 하므로 비경제적이며, 플로킹 파일의 박리가 쉽게 이루어진다는 문제점이 있다.However, the above olefin resins (PE, PE copolymer, PP, etc.) have the advantage that they are easily heat-sealed to EPDM or olefin TPE, etc., but the adhesive strength is high. However, since olefin resins are poorly bonded materials, they are expensive after surface treatment such as corona treatment. It is uneconomical to have a flocking treatment after the primer treatment, etc., and there is a problem in that the flocking file is easily peeled off.
그리고 올레핀 수지는 인장강도와 열용융 온도가 낮아 열융착시 롤 테이프의 공급장치에 의한 인장력, 압출기 주변의 고온등에 의해 쉽게 용융되어 쉽게 롤 테이프의 끊어짐이 발생된다는 문제점이 있다.In addition, the olefin resin has a problem that low tensile strength and heat melting temperature are easily melted due to the tensile force by the feed device of the roll tape, the high temperature around the extruder, and the like, thereby easily breaking the roll tape.
또한, 원활한 열접착을 위해서는 열융용 온도가 낮을수록 좋으나, 용융점이 낮은 수지층의 경우에는 변형, 끊어짐등이 더욱 심하게 발생된다는 문제점을 내포하고 있다.In addition, the lower the heat melting temperature is good for smooth thermal bonding, but the resin layer having a low melting point has a problem that deformation, breaking, etc. are more severely generated.
따라서 본 발명은 상기와 같은 문제점을 해결하기 위하여 발명된 것으로서, 본 발명의 목적은 도어 벨트 웨더 스트립 및 글라스 런등의 탄성체와는 별도로 플로킹 부재를 제공함으로써, 제조 공정상의 플로킹 공정을 제거하여 환경적, 경제적으로 도움이 되고, 열접착을 위한 올레핀계 수지층의 표면 처리 문제와 생산 공정에서의 변형 및 끊어짐을 방지할 수 있는 자동차 도어 벨트 웨더 스트립 및 글라스 런의 플로킹 부재를 제공함에 있다.Therefore, the present invention has been invented to solve the above problems, and an object of the present invention is to provide a blocking member separate from an elastic body such as a door belt weather strip and glass run, thereby eliminating the blocking process in the manufacturing process, The present invention provides a flocking member of an automobile door belt weather strip and glass run that is economically helpful and can prevent the surface treatment problem of the olefin resin layer for thermal bonding and the deformation and breakage in the production process.
도 1은 본 발명의 적용부위 일예를 보이기 위한 승용차의 측면도.1 is a side view of a passenger car for showing an example of the application of the present invention.
도 2는 도 1의 A - A선 단면도.2 is a cross-sectional view taken along the line AA of FIG.
도 3은 도 1의 B - B선 단면도.3 is a cross-sectional view taken along the line B-B in FIG.
도 4는 본 발명의 적용상태를 보이기 위한 웨더 스트립의 일부 발췌사시도.Figure 4 is a partial perspective view of the weather strip for showing the application of the present invention.
도 5는 본 발명에 의한 플로킹 부재의 단면도.5 is a cross-sectional view of the flocking member according to the present invention.
도 6은 본 발명에 의한 플로킹 부재를 모재인 탄성체에 적용하는 과정을 보인 도면.6 is a view showing a process of applying the flocking member according to the invention to the elastic body as a base material.
도 7은 도 6의 C - C선 단면도.7 is a cross-sectional view taken along the line C-C in FIG.
도 8은 종래 제조과정을 보인 도면이다.8 is a view showing a conventional manufacturing process.
이를 실현하기 위하여 본 발명은, 자동차의 도어 내부를 은폐 보호하고, 도어 글라스의 승강을 안내하는 도어 벨트 웨더 스트립 및 글라스 런의 탄성체에 부착되는 플로킹 부재를 형성함에 있어서,In order to realize this, the present invention, in the concealing and protecting the interior of the door of the vehicle, in forming the door belt weather strip for guiding the lifting of the door glass and the flocking member attached to the elastic body of the glass run,
중앙부에 직물층을 두고 상,하부에서 도포되는 본드층과; 상기 본드층의 일측에 접착되어 상기 탄성체에 부착되는 올레핀계 수지층과; 상기 올레핀계 수지층 반대측 본드층에 식모되어 도어 글라스와 접촉되는 플로킹 층을 포함하여 적층 구조로 이루어지는 자동차의 도어 벨트 웨더 스트립 및 글라스 런의 플로킹 부재를 제공한다.Bond layers which are applied from the upper and lower with a fabric layer in the center; An olefin resin layer attached to one side of the bond layer and attached to the elastic body; The present invention provides a car door belt weather strip and a glass run flocking member including a flocking layer implanted in a bond layer opposite to the olefin resin layer and in contact with a door glass.
상기에서 직물층은 나일론 소재 또는 폴리에스터 소재로 위사와 경사로서 직조한 직물로 이루어지며, 올레핀계 수지층은 PP 코폴리머 또는 PP 터폴리머로 형성되고, 상기 플로킹 층은 나일론 파일로 식모됨을 특징으로 한다.Wherein the fabric layer is made of nylon or polyester material woven fabric weft and warp, the olefin resin layer is formed of PP copolymer or PP terpolymer, the flocking layer is characterized in that the planting of nylon pile do.
이하, 상기의 목적을 구체적으로 실현할 수 있는 본 발명의 바람직한 실시예를 첨부한 도면에 의거하여 상세히 설명하면 다음과 같다.Hereinafter, with reference to the accompanying drawings, preferred embodiments of the present invention that can specifically realize the above object will be described in detail.
도 4는 본 발명에 의한 플로킹 부재(50)의 적용상태를 나타내기 위한 도면으로서, 상기 플로킹 부재(50)는 도어 벨트 웨더 스트립과 글라스 런을 구성하는 탄성체(52)의 가압부(54)의 일면 또는 탄성체(52)에 직접 부착되어 도 2와 도 3같은 상태로 적용된다(도 2와 도 3에서는 플로킹 부재(18)(20), 탄성체(12), 가압부(16)로 부호가 부여되어 있음).4 is a view for showing the application state of the flocking member 50 according to the present invention, the flocking member 50 of the pressing portion 54 of the elastic body 52 constituting the door belt weather strip and the glass run. It is directly attached to one surface or the elastic body 52 and is applied in the same state as in FIGS. 2 and 3 (in FIGS. 2 and 3, reference numerals are assigned to the blocking members 18 and 20, the elastic body 12, and the pressing unit 16. ).
상기에서 플로킹 부재(50)가 부착되는 탄성체(52)는 기존과 마찬가지로 적당한 탄성력을 보유하는 소재로 이루어져 도어 프레임을 포함하는 차체에 견고히 고정된다.The elastic body 52 to which the flocking member 50 is attached is made of a material having a suitable elastic force as in the prior art and is firmly fixed to a vehicle body including a door frame.
이러한 탄성체(52)의 일측에 형성되는 가압부(54)는 적당한 탄성력을 보유한 상태에서 도어 글라스와 접촉되어 도어 내부로의 물, 먼지등과 같은 이 물질이 유입되는 것을 방지함과 동시에 글라스의 승강을 안내하게 된다.The pressing portion 54 formed on one side of the elastic body 52 is in contact with the door glass in a state of having a suitable elastic force to prevent the inflow of this material such as water, dust, etc. into the door and at the same time lifting the glass Will guide you.
이러한 탄성체(52)의 가압부(54) 및 그 외의 소정 부분에 부착되어 직접적으로 글라스와 접촉되는 플로킹 부재(50)를 형성함에 있어서, 본 발명은 도 5에서와 같이, 올레핀계 수지층(60)과, 직물층(62)이 매몰되도록 도포되는 본드층(63)(64)과, 플로킹 층(66)의 적층 구조로 이루어진다.In forming the blocking member 50 attached to the pressing portion 54 and other predetermined portions of the elastic body 52 and in direct contact with the glass, the present invention, as shown in Figure 5, the olefin resin layer 60 ), The bond layers 63 and 64 to which the fabric layer 62 is buried, and the laminated layer 66 are laminated.
보다 구체적으로, 상기 올레핀계 수지층(60)은 PP코폴리머 {프로필렌(Propylene)와 에틸렌(Ethylene)의 공중합체} 또는 PP터폴리머 {프로필렌(Propylene)와, 에틸렌(Ethylene)과, 부덴(Butene)의 삼원공중합체}의 소재로서 필름(Film)을 제조되어 직물층(62)과 드라이 라미네이팅, 무용제 라미네이팅 등의 통상적인 방법으로 일측 본드층(63)에 접착되거나, 압출기에서 압출 코팅되어 탄성체(52)와 열융착에 의하여 부착된다.More specifically, the olefin resin layer 60 is a PP copolymer {copolymer of propylene (Propylene) and ethylene (Ethylene)} or PP terpolymer (propylene (Propylene), ethylene (Ethylene), butene (Butene) Film as a raw material of the terpolymer}) and adhered to the bond layer 63 on one side by a conventional method such as the fabric layer 62 and dry laminating, solvent-free laminating, or by extrusion coating in an extruder 52) and by heat fusion.
그리고 상기 직물층(62)은 50 ~ 150 데니어의 위사와 경사로 직조되는 직물로 형성되는데, 나일론 또는 폴리에스터 재질로 방사한 필라멘트사로 이루어지며, 상기 직물층(62)에 도포되는 본드층(63)(64)은 상기 직물층(62)의 위사와 경사의 틈새로 침투하여 상,하측으로 도포된다.And the fabric layer 62 is formed of a weave fabric with a weft of 50 to 150 denier inclined, made of a filament yarn spun with nylon or polyester material, the bond layer 63 is applied to the fabric layer 62 64 penetrates into the gap between the weft and the warp yarn of the fabric layer 62 and is applied upward and downward.
또한, 상기 상측 본드층(64)에 정전 식모방법에 의해 형성되는 플로킹 층(66)은 1 ~ 3 데니어 0.3 ~ 1 mm 정도의 나일론 파일(68)로 이루어지며, 50 ~150 g/㎡ 정도 분량으로 플로킹 된다.In addition, the flocking layer 66 formed on the upper bond layer 64 by the electrostatic seedling method is made of nylon piles 68 of about 1 to 3 deniers of about 0.3 to about 1 mm, about 50 to about 150 g / m 2. Flocked to
상기와 같은 플로킹 부재(50)에 의하면, 직물층(62)의 위사와 경사의 일측 틈새로 침투하여 도포되는 본드층(63)이 형성되고, 이에 올레핀계 수지층(60)이 별도의 프라이머 처리 없이도 강하게 접착되고, 직물층(62)의 타측 위사와 경사 틈새로 침투하여 도포되는 본드층(64)에 플로킹(66)의 나일론 파일(68)이 플로킹됨으로써, 접착력이 높아지게 된다.According to the above-mentioned flocking member 50, the bond layer 63 which penetrates and apply | coats into the clearance of one side of the weft and the inclination of the fabric layer 62 is formed, In this, the olefin resin layer 60 is treated with a separate primer The adhesive force is increased by flocking the nylon pile 68 of the flocking 66 to the bond layer 64 that is strongly adhered to the fabric layer 62 and penetrates into the other weft yarn and the inclined gap of the fabric layer 62.
또한, 인장강도와 열용융점이 높은 직물층(62)이 본드층(63)(64)에 매몰된 상태에서 올레핀계 수지층(60)과 나일론 파일(68)을 포함하는 플로킹 층(66) 사이에 위치함으로써, 전체적으로 인장강도가 높아지고, 고온에 의한 끊어짐이 발생되지 않으며, 올레핀 수지층(60)의 열접착 가능 온도를 낮게 할 수 있게 된다.In addition, between the olefinic resin layer 60 and the flocking layer 66 including the nylon pile 68 in a state where the fabric layer 62 having high tensile strength and heat melting point is buried in the bond layers 63 and 64. By being located in the above, the tensile strength as a whole becomes high, the breakage due to the high temperature is not generated, and the heat-adhesive temperature of the olefin resin layer 60 can be lowered.
이와 같이 이루어지는 플로킹 부재(50)는 하나의 판상의 부재로 제조되어 사용 용도에 따라 일정 폭을 갖는 띠상의 부재로 절단되어 롤 테이프 형태로 완성된다.The flocking member 50 thus formed is made of one plate-like member, cut into strip-shaped members having a predetermined width depending on the intended use, and completed in the form of a roll tape.
그리고 상기와 같은 플로킹 부재(50)를 TPE 소재의 도어 벨트 웨더 스트립에 적용하는 경우를 일예로 설명하면, 도 6 및 도 7에서와 같이, 도어 벨트 웨더 스트립의 탄성체(52)가 압출기(70)에서 압출 다이(72)를 통해 압출되면, 롤 테이프 형태의 플로킹 부재(50)와 상기 탄성체(50)의 가압부(54)가 가이드 다이(74)를 통과하면서 열융착된다.And the case of applying the above-mentioned flocking member 50 to the door belt weather strip of TPE material as an example, as shown in Figure 6 and 7, the elastic body 52 of the door belt weather strip is extruder 70 When extruded through the extrusion die 72, the flocking member 50 in the form of a roll tape and the pressing portion 54 of the elastic body 50 are thermally fused while passing through the guide die 74.
즉, 상기 탄성체(52)는 용융수지의 상태에서 압출 다이(72)를 통과하면서 일정 형태로 형성되는바, 자체의 열을 보유하고 있으며, 이의 열에 의하여 플로킹 부재(50)의 올레핀계 수지층(60)이 용융되면서 열융착이 이루어지게 되는 것이다.That is, the elastic body 52 is formed in a predetermined shape while passing through the extrusion die 72 in the state of the molten resin, and retains its own heat, and by the heat thereof, the olefin resin layer of the flocking member 50 ( 60) is melted and thermal fusion is to be made.
이와같이 탄성체(52)의 가압부(54)에 플로킹 부재(50)가 열융착 된 후에는 정확한 치수 형성을 위한 사이징 다이(76)를 거쳐 냉각조(78)에서 냉각된 후 필요 길이에 따라 절단기(80)에서 절단되어 하나의 도어 벨트 웨더 스트립으로 제조되는 것이다.After the flocking member 50 is thermally fused to the pressing portion 54 of the elastic body 52 in this manner, the cooling member 78 is cooled in the cooling bath 78 via the sizing die 76 for accurate dimension formation, and according to the required length of the cutter ( 80) to make one door belt weather strip.
그리고 탄성체(50)가 EPDM 소재로 이루어지는 경우에는 가류 공정에서의 가류 열이나, 별도의 가열 공정 후 열융착하는 것이 바람직하다.In the case where the elastic body 50 is made of an EPDM material, it is preferable that the heat of vulcanization in the vulcanization step or the heat fusion after the separate heating step be used.
이상에서와 같이 본 발명에 의한 플로킹 부재는 도어 벨트 웨더 스트립 및 글라스 런등의 탄성체와는 별도로 플로킹 부재를 제공함으로써, 제조 공정상의 플로킹 공정을 제거하여 환경적, 경제적으로 도움이 되고, 열접착을 위한 올레핀계 수지층의 표면 처리 문제와 생산 공정에서의 변형과 끊어짐을 방지할 수 있게 된다.As described above, the flocking member according to the present invention provides a flocking member separately from an elastic body such as a door belt weather strip and a glass run, thereby eliminating the flocking process in the manufacturing process, which is environmentally and economically helpful, for thermal bonding. The problem of surface treatment of the olefinic resin layer and the deformation and breaking in the production process can be prevented.
그리고 도어 벨브 웨더 스트립 및 글라스 런등의 제조라인에서 정전 식모기와, 건조기, 세척기등을 생략할 수 있게 되는 바, 경제적으로 많은 잇점을 갖는 발명인것이다.And it can be omitted in the production line, such as door valve weather strip and glass run, the electrostatic mosquito drier, dryer, washing machine, it is an invention having many advantages economically.
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KR102307049B1 (en) * | 2020-06-02 | 2021-09-30 | 진찬규 | Manufacturing method of velvet tape for weather strip of automobiles |
KR102359758B1 (en) | 2021-11-02 | 2022-02-09 | 주식회사 유한인터텍 | Reactively thermal extrusion-molded article of flocking fabric, flocking fabric containing the same, and Manufacturing method thereof |
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KR101766013B1 (en) | 2015-06-16 | 2017-08-07 | 현대자동차주식회사 | High elasticity aqueous adhesive composition and method for surface treatment of molded article using the same |
KR102496568B1 (en) | 2021-08-27 | 2023-02-06 | 유일고무 주식회사 | Molding device for door glass run forming |
KR20240006111A (en) | 2022-07-05 | 2024-01-15 | 유일고무 주식회사 | Molding device for door glass run forming |
KR20240042968A (en) | 2022-09-26 | 2024-04-02 | 유일고무 주식회사 | Molding device for door glass run forming |
KR20240042967A (en) | 2022-09-26 | 2024-04-02 | 유일고무 주식회사 | Molding device for door glass run forming |
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KR102307049B1 (en) * | 2020-06-02 | 2021-09-30 | 진찬규 | Manufacturing method of velvet tape for weather strip of automobiles |
KR102359758B1 (en) | 2021-11-02 | 2022-02-09 | 주식회사 유한인터텍 | Reactively thermal extrusion-molded article of flocking fabric, flocking fabric containing the same, and Manufacturing method thereof |
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