KR20030054722A - 3d setting simulation method for accuracy of erection block and one time setting for ship building yard - Google Patents

3d setting simulation method for accuracy of erection block and one time setting for ship building yard Download PDF

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KR20030054722A
KR20030054722A KR1020010085117A KR20010085117A KR20030054722A KR 20030054722 A KR20030054722 A KR 20030054722A KR 1020010085117 A KR1020010085117 A KR 1020010085117A KR 20010085117 A KR20010085117 A KR 20010085117A KR 20030054722 A KR20030054722 A KR 20030054722A
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South Korea
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block
data
precision
mounting
design
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KR1020010085117A
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Korean (ko)
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KR100440787B1 (en
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김유태
강성노
조규만
서재홍
김영민
김종준
박순열
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현대중공업 주식회사
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Priority to KR10-2001-0085117A priority Critical patent/KR100440787B1/en
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    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06FELECTRIC DIGITAL DATA PROCESSING
    • G06F30/00Computer-aided design [CAD]
    • G06F30/20Design optimisation, verification or simulation
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B63SHIPS OR OTHER WATERBORNE VESSELS; RELATED EQUIPMENT
    • B63BSHIPS OR OTHER WATERBORNE VESSELS; EQUIPMENT FOR SHIPPING 
    • B63B71/00Designing vessels; Predicting their performance

Abstract

PURPOSE: A block mounting estimation management method for a shipbuilding yard is provided to systematically manage a three dimensional precision degree of an internal assembly block and an external mounting block for implementing one time block setting as soon as the block is assembled or mounted. CONSTITUTION: The method comprises several steps. A server for managing a design and measurement data file, supporting a shipbuilding design and estimating a block mounting is constructed, a three dimensional precision degree of an internal assembly block and an external mounting block is measured, a precision degree data file is stored at the server, and the precision degree data is shared via all the steps. A length, a numerical equation, a horizontal precision degree error and others relevant to each block are analyzed by comparing the measurement data file with the drawing data file, and the analysis data is stored at a database. A length error, a re-cut amount and gap data is displayed by performing a simulation based on the three dimensional measurement data of the assembly and the mounting block. A pre-finishing drawing construction is performed by analyzing the measurement data of the blocks, to mount and to be mounted, in order to reduce a dock task, e.g., to re-cut the blocks or to release the blocks. All the data on the block design and the block measurement are collected, analysed and stored at a database.

Description

조선소용 탑재블록 정밀도향상 및 정위치붙임을 위한 탑재 예측관리방법{3d setting simulation method for accuracy of erection block and one time setting for ship building yard }3d setting simulation method for accuracy of erection block and one time setting for ship building yard}

본 발명은 조선소용 탑재블록 정밀도향상 및 정위치 붙임을 위한 탑재 예측관리 방법에 관한 것으로, 자세하게는 조선소에서 내업 조립 블록과 외업 탑재 블록의 입체정밀도를 체계적으로 관리하여 설계-생산 일관 생산화 및 탑재 블록 정밀도의 선마무리공법 정착으로 탑재와 동시에 정위치 붙임(One Time Setting) 실현으로 생산성을 향상시키는 방법에 관한 것이다.The present invention relates to a method for predicting mounting of a block for improving the precision and mounting of a mounting block for a shipyard, and more specifically, to systematically manage the three-dimensional precision of a field assembly block and a field mounting block in a shipyard. It is related to a method of improving productivity by mounting a block finishing line finishing method and realizing one time setting.

종래에 있어서 조립 및 결합이 완성된 내업에서의 선체구조물 블록과 외업에서 작업된 선체블록을 결합시 실측된 자료가 부정확하여 결합시 오차가 발생하였다. 또한 이러한 오차의 보정없이 연속적으로 조립될 블록을 설계함으로서 연속적인 오차가 누적되어 조립시 발견된 문제점을 제거하기 위하여 상당한 후반작업이 필요하게 되었다.In the prior art, when the assembly of the hull structure block in the assembly line and the assembly completed and the hull block worked in the field, the measured data was inaccurate and an error occurred in the combination. In addition, by designing the blocks to be assembled continuously without correction of such errors, a considerable amount of post-processing is required to eliminate the problems found during assembly by accumulating the continuous errors.

다시 설명하자면 종래 선체 구조물의 정밀도관리는 줄자, 추 또는 레벨(Level)기를 이용 길이, 수직도, 수평도를 체크(Check) 2차원의 관리 및 원거리 체크시 줄자의 장력 바람에 의한 추의 흔들림 등에 의한 정밀도 오차가 발생하였으며, 오차의 누적에 의하여 도크(Dock)내 탑재된 블록정밀도 불량으로 재절단, 릴리이즈(Release), 갭(Gap)에 따른 생산성 저하 및 공수가 과다 투입된다는 단점이 있다.In other words, the precision management of the conventional hull structure is to check the length, verticality, and horizontality using a tape measure, weight, or level gauge. Due to the accumulation of errors, there is a disadvantage that the productivity is reduced due to re-cutting, release, and gap due to accumulation of errors in the dock, resulting in excessive input.

상기와 같은 문제점을 해결하기 위한 본 발명의 목적은 내업블록 및 외업블록간의 실제 결합시 발생할 수 있는 오차등을 미연에 방지하기 위하여 고정밀 3차원 입체정밀도를 계측할 수 있는 장비를 개발하고, 고기량자의 수작업에 의한 블록정밀도 시뮬레이션(Simulation)을 탑재 예측관리 시스템 개발로 설계데이타와 연결(Interface) 및 계측 데이터 이용 컴퓨터에 의한 블록정밀도 시뮬레이션으로 도크(Dock) 작업을 탑재할 블록에 반영 선행화 할 수 있고 설계/내업/외업 전공전의 정밀도정보 공유 및 정밀도 문제점 분석에 의한 데이타 베이스(Data base) 형성으로 정밀도 향상을 할 수 있는 방법을 제공하는데 있다.An object of the present invention for solving the above problems is to develop a device that can measure high-precision three-dimensional stereoscopic precision in order to prevent the errors that may occur in the actual combination between the field block and the field block, Development of predictive management system with block precision simulation by manual hand development Using design data and interface and measurement data Block precision simulation by computer can be applied to the block to which dock work is mounted. In addition, the present invention provides a method for improving precision by forming a database by sharing precision information and analyzing problems of precision in majors of design / industry / foreign field.

도 1은 본 발명의 탑재 예측 관리 시스템의 구조도,1 is a structural diagram of a mounted prediction management system of the present invention;

도 2는 본 발명의 3차원계측 장비를 이용한 블록(Block) 계측도를 나타낸 실시예도,Figure 2 is an embodiment showing a block measurement diagram using the three-dimensional measurement equipment of the present invention,

도 3은 본 발명의 설계 데이터(Data)와 계측 데이터의 비교/분석도를 나타낸 실시예도,Figure 3 is an embodiment showing a comparison / analysis of the design data (Data) and measurement data of the present invention,

도 4는 본 발명의 탑재할 블록과 도크(Dock)내 탑재된 블록 데이터의 비교/분석도를 나타낸 실시예도,4 is an exemplary embodiment showing a comparison / analysis diagram of blocks to be mounted and block data mounted in a dock according to the present invention;

도 5는 본 발명의 탑재 블록 정밀도 향상을 위한 사상도면을 나타낸 실시예도,5 is an exemplary diagram showing a drawing for improving the mounting block precision of the present invention;

도 6은 본 발명의 정밀도 문제점 분석 및 데이터 베이스(Data base) 형성도를 나타낸 실시예도이다.6 is an exemplary diagram showing an accuracy problem analysis and a database base formation diagram of the present invention.

상기한 바와 같은 목적을 달성하고 종래의 결점을 제거하기 위한 과제를 수행하는 본 발명의 구성은The configuration of the present invention to achieve the object as described above and to perform the problem for eliminating the conventional drawbacks

사내 통신망에 연결된 MAPNAVI(MAPNAVIGATION : 설계 및 계측 DATA FILE 관리), 설계, 탑재예측 서버를 구비한 후, 3차원계측 장비를 이용하여 내업 조립 블록과 외업 탑재 블록의 3차원 입체 정밀도를 계측하고 이를 3차원 계측 데이터 파일(*.MKD file)화하여 컴퓨터(NT 서버)에 보관하여 블록 정밀도 정보를 전공정에서 공유하는 단계와,After the MAPNAVI (MAPNAVIGATION: Design and Measurement Data File Management), Design, and Prediction Server connected to the company's telecommunications network, the 3D measurement equipment is used to measure the 3D stereoscopic accuracy of the office building block and the field block. Making a dimensional measurement data file (* .MKD file) and storing it on a computer (NT server) to share block precision information in the previous process,

상기 각각의 블록을 계측한 3차원 데이터화일(*.MKD file)과 이에 해당하는설계서버상의 도면화일(*.DXF file)과 대응하여 비교/분석하여 길이, 수직, 수평정밀도 오차량 및 문제점을 NT서버에서 비교 분석하여 정밀도 데이타 베이스(Data base)를 구축하는 단계와,Compare and analyze the three-dimensional data file (* .MKD file) measuring the respective blocks and the corresponding drawing file (* .DXF file) on the design server to determine the length, vertical and horizontal precision errors and problems. Comparing and analyzing the NT server to build a precision database;

조립 및 탑재 블록의 3차원 계측 데이터를 이용, NT서버에서 시뮬레이션(Simulation)하여 길이의 오차량, 재절단량, 갭(Gap)등을 나타내는 단계와,Simulating at the NT server using the three-dimensional measurement data of the assembly and mounting blocks to indicate the length error, recut amount, gap, etc.,

탑재할 블록과 탑재된 블록의 계측 데이타를 비교 분석하여 도크 작업(재절단, 릴리이즈(Release)), 갭(Gap))의 감소를 위하여 탑재할 블록에 반영 정위치 붙임 작업을 위한 선행화 하기 위한 선 마무리 도면 작성 작업단계와,By comparing and analyzing the measurement data of the mounted block and the mounted block, it is applied to the prior art for the exact placement of the reflected work on the block to be mounted in order to reduce docking work (recution, release) and gap. Work steps for creating line finish drawings,

조립 및 탑재 블록의 설계 데이터와 계측 데이터를 비교/분석하여 정밀도 오차량등의 모든 데이터를 취합/분석하여 정밀도 전략 수립 및 기준 정립을 위한 호선별/구조별 데이터 베이스(Data base)를 구축하는 단계로 이루어지는 탑재 예측 관리 방법을 특징으로 한다.Comparing / analyzing the design data of the assembly and mounting blocks and measurement data to collect / analyze all data such as the amount of precision errors, and establish a database for each line and structure for establishing precision strategies and establishing standards. It is characterized by a mounted prediction management method.

이하 본 발명의 실시예인 구성과 그 작용을 첨부도면에 연계시켜 상세히 설명하면 다음과 같다.Hereinafter, the configuration and the operation of the embodiment of the present invention will be described in detail with reference to the accompanying drawings.

도 1은 본 발명의 탑재 예측 관리 시스템의 구조도를 도시하고 있는데, 도시된 시스템 흐름도와 같이 설계-생산을 연결하는 정밀도 정보의 공유, 정밀도 시뮬레이션에 의한 탑재 블록의 정밀도 향상 및 정밀도 문제점 취합/분석에 의한 데이터 베이스 구축으로 향후 정밀도 전략을 수립하는데 최대한 활용할 수 있다.1 is a structural diagram of a mounted prediction management system of the present invention. As shown in the system flow chart, the sharing of precision information linking design and production, the accuracy of mounting blocks by precision simulation, and the collection / analysis of precision problems are shown. Database can be used to establish maximum precision strategy in the future.

도 2는 본 발명의 3차원계측 장비를 이용한 블록(Block) 계측도를 나타낸 실시예도를 도시하고 있는데, 내업 조립 블록과 외업 탑재 블록의 3차원 입체 정밀도를 계측하고 이를 파일화하여 컴퓨터에 보관하여 블록 정밀도 정보를 전공정에서 공유하는 것을 나타낸다.Figure 2 shows an embodiment showing a block measurement diagram using the three-dimensional measurement equipment of the present invention, by measuring the three-dimensional three-dimensional precision of the field assembly block and field mounting block and filed it and stored in a computer Indicates that the block precision information is shared in all processes.

도 3은 본 발명의 설계 데이터(Data)와 계측 데이터의 비교/분석도를 나타낸 실시예도를 도시하고 있는데, 설계 데이터(data)와 계측 데이터의 비교/분석에 의하여 길이, 수직, 수평정밀도 오차량 및 문제점을 나타내며 향후 정밀도 데이타 베이스(Data base)를 구축하는 자료로 사용한다.FIG. 3 is an exemplary view showing a comparison / analysis diagram of design data and measurement data of the present invention. The length, vertical, and horizontal precision errors are calculated by comparing and analyzing design data and measurement data. It indicates the problem and uses it as data to build a precision database in the future.

도 4는 본 발명의 탑재할 블록과 도크(Dock)내 탑재된 블록 데이터의 비교/분석도를 나타낸 실시예도를 도시하고 있는데, 조립 및 탑재 블록의 계측 데이터를 이용, 시뮬레이션(Simulation)하여 길이의 오차량, 재절단량, 갭(Gap)등을 나타내고 있으며 탑재와 동시에 정위치 붙임 작업을 위한 정보이다.FIG. 4 is an exemplary diagram showing a comparison / analysis diagram of a block to be mounted and block data mounted in a dock according to an embodiment of the present invention. Error amount, re-cut amount, gap are shown and it is the information for mounting work at the same time as mounting.

도 5는 본 발명의 탑재 블록 정밀도 향상을 위한 사상도면을 나타낸 실시예도를 도시하고 있는데, 탑재할 블록과 탑재된 블록의 계측데이타를 비교 분석한 결과를 나타낸 것이며, 도크 작업(재절단, 릴리이즈(Release)), 갭(Gap))의 감소를 위하여 탑재할 블록에 반영 선행화 하기 위한 선마무리 작업 도면이다.FIG. 5 shows an exemplary view showing a mapping diagram for improving the accuracy of mounting blocks of the present invention, and shows a result of a comparative analysis of measurement data of a mounted block and a mounted block, and a docking operation (recution, release ( This is a pre-finishing work drawing for reflecting prior to the block to be mounted in order to reduce the release)) and the gap).

도 6은 본 발명의 정밀도 문제점 분석 및 데이터 베이스(Data base) 형성도를 나타낸 실시예도를 도시하고 있는데, 조립 및 탑재 블록의 설계 데이터와 계측 데이터를 비교/분석하여 정밀도 오차량을 나타낸 것으로서 향후 호선별/구조별로 취합/분석하여 동일 문제점 재발 방지를 위한 데이터 베이스를 구축하는데 사용한다.FIG. 6 is an exemplary diagram showing the accuracy problem analysis and database formation diagram of the present invention. The accuracy error amount is shown by comparing / analyzing the design data and the measurement data of the assembly and mounting blocks. It is used to build a database to prevent recurrence of the same problem by collecting / analyzing by star / structure.

따라서 상기와 같은 본 발명의 방법은 모든 일련의 작업이 종래에는 수작업 및 고기량자만 가지고 있는 노-하우(Know-how)로 본 발명의 방법으로 프로그램화하여 컴퓨터에서 누구나 쉽게 사용할 수 있도록 하였다.Therefore, the method of the present invention as described above has been programmed by the method of the present invention as a know-how (Know-how) that all the series of tasks conventionally have only hand and meat mass so that anyone can easily use in a computer.

본 발명은 상술한 특정의 바람직한 실시예에 한정되지 아니하며, 청구범위에서 청구하는 본 발명의 요지를 벗어남이 없이 당해 발명이 속하는 기술분야에서 통상의 지식을 가진 자라면 누구든지 다양한 변형실시가 가능한 것은 물론이고, 그와 같은 변경은 청구범위 기재의 범위 내에 있게 된다.The present invention is not limited to the above-described specific preferred embodiments, and various modifications can be made by any person having ordinary skill in the art without departing from the gist of the present invention claimed in the claims. Of course, such changes will fall within the scope of the claims.

상기와 같은 본 발명은 내업 조립블록과 외업 탑재 블록의 3차원 입체정밀도를 체계적으로 관리하여 설계-생산 정공정에서 정밀도 정보를 공유하며 탑재 블록 정밀도 향상을 위한 선마무리공법 정작으로 탑재와 동시에 정위치 붙임(One Time Setting) 실현 및 건조 공수 절감, 정밀도 향상과 같은 장점이 있어 산업상의 효과가 크게 기대되는 발명이다.The present invention as described above, by systematically managing the three-dimensional three-dimensional precision of the field assembly block and field mounting block to share the precision information in the design-production exact process, and mounted at the same time at the same time as the pre-finishing method for improving the mounting block precision It is an invention that the industrial effect is expected to be greatly expected because of the advantages such as one time setting, reduction of drying man-hours, and improvement of precision.

Claims (1)

사내 통신망에 연결된 MAPNAVIGATION(설계 및 계측 DATA FILE 관리), 설계, 탑재예측 서버를 구비한 후, 3차원계측 장비를 이용하여 내업 조립 블록과 외업 탑재 블록의 3차원 입체 정밀도를 계측하고 이를 3차원 계측 데이터 파일화하여 컴퓨터(NT 서버)에 보관하여 블록 정밀도 정보를 전공정에서 공유하는 단계와,After the MAPNAVIGATION (design and measurement data file management), design, and loading prediction server connected to the company's communication network, the 3D measurement equipment is used to measure the 3D stereoscopic precision of the field assembly block and the field mounting block Storing data in a computer file (NT server) and sharing block precision information in the previous process; 상기 각각의 블록을 계측한 3차원 데이터화일과 이에 해당하는 설계서버상의 도면화일과 대응하여 비교/분석하여 길이, 수직, 수평정밀도 오차량 및 문제점을 NT 서버에서 비교 분석하여 정밀도 데이타 베이스(Data base)를 구축하는 단계와,Comparing and analyzing the 3D data file measuring each block and the corresponding drawing file on the design server, and comparing the length, vertical and horizontal precision errors and problems in the NT server to compare and analyze the precision database (Data base ), 조립 및 탑재 블록의 3차원 계측 데이터를 이용, NT 서버에서 시뮬레이션(Simulation)하여 길이의 오차량, 재절단량, 갭(Gap)등을 나타내는 단계와,Simulating at the NT server using the three-dimensional measurement data of the assembly and mounting blocks to indicate the amount of error, recut amount, gap, etc. of the length, 탑재할 블록과 탑재된 블록의 계측 데이타를 비교 분석하여 도크 작업(재절단, 릴리이즈(Release)), 갭(Gap))의 감소를 위하여 탑재할 블록에 반영 정위치 붙임 작업을 위한 선행화 하기 위한 선 마무리 도면 작성 작업단계와,By comparing and analyzing the measurement data of the mounted block and the mounted block, it is applied to the prior art for the exact placement of the reflected work on the block to be mounted in order to reduce docking work (recution, release) and gap. Work steps for creating line finish drawings, 조립 및 탑재 블록의 설계 데이터와 계측 데이터를 비교/분석하여 정밀도 오차량등의 모든 데이터를 취합/분석하여 정밀도 전략 수립 및 기준 정립을 위한 호선별/구조별 데이터 베이스(Data base)를 구축하는 단계로 이루어지는 탑재 예측 관리 방법을 특징으로 하는 조선소용 탑재블록 정밀도향상 및 정위치붙임을 위한 탑재 예측관리방법.Comparing / analyzing the design data of the assembly and mounting blocks and measurement data to collect / analyze all data such as the amount of precision errors, and establish a database for each line and structure for establishing precision strategies and establishing standards. Mounting prediction management method for improving the precision and mounting the mounting block for shipyards characterized in that the loading prediction management method consisting of.
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WO2015152495A1 (en) * 2014-03-31 2015-10-08 삼인정보시스템(주) Collision checking system and method using point cloud data
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