KR20030030642A - Light weight prominence and depression beauty treatment block for construction and method thereof - Google Patents
Light weight prominence and depression beauty treatment block for construction and method thereof Download PDFInfo
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- KR20030030642A KR20030030642A KR1020010062867A KR20010062867A KR20030030642A KR 20030030642 A KR20030030642 A KR 20030030642A KR 1020010062867 A KR1020010062867 A KR 1020010062867A KR 20010062867 A KR20010062867 A KR 20010062867A KR 20030030642 A KR20030030642 A KR 20030030642A
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- cement board
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C1/00—Building elements of block or other shape for the construction of parts of buildings
- E04C1/40—Building elements of block or other shape for the construction of parts of buildings built-up from parts of different materials, e.g. composed of layers of different materials or stones with filling material or with insulating inserts
- E04C1/41—Building elements of block or other shape for the construction of parts of buildings built-up from parts of different materials, e.g. composed of layers of different materials or stones with filling material or with insulating inserts composed of insulating material and load-bearing concrete, stone or stone-like material
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B2/00—Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls
- E04B2/02—Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls built-up from layers of building elements
- E04B2002/0202—Details of connections
- E04B2002/0232—Undercut connections, e.g. using undercut tongues and grooves
- E04B2002/0234—Angular dovetails
- E04B2002/0236—Angular dovetails tapered, i.e. dovetail narrows in the direction of tongue or groove
Abstract
Description
본 발명은 건축물의 내,외부에 설치되는 내력벽과 비내력벽 및 내,외장 패널 등에 사용되는 건축용 경량 요철 마감블럭과 그 제조방법에 관한 것으로 더욱 상세하게는 중앙에는 시멘트,발포 폴리스틸렌입자,균열 방지제,강화제 및 기포발생제로 압출 성형되고 일정간격으로 중공부가 천공된 경량 단열재층의 내,외측으로 시멘트,모래,균열방지제 및 강화제로 성형되는 시멘트 보드(Cement Board)를 접합시켜 외측 시멘트 보드층은 표면 인쇄층으로 활용할 수 있게 하고 마감블럭의 상,하부를 돌출 및 요입부로 성형하여 시공성을 용이하게 한 것이다.The present invention relates to a lightweight concave-convex finish block for building used in the interior and exterior of the building and the non-bearing wall and interior, exterior panels and the like, and more particularly in the center of the cement, foamed polystyrene particles, crack prevention agent, The outer cement board layer is surface-printed by bonding cement board molded with cement, sand, crack inhibitor and reinforcement to the inside and outside of the light-insulation layer which is extruded with reinforcing agent and bubble generator and perforated at a certain interval. It can be used as a layer, and the upper and lower parts of the finishing block are molded into protrusions and recesses to facilitate construction.
종래에 사용된 건축용 블럭은 일반적인 시멘트 블럭과 적벽돌 등이 있으나 상기한 블럭은 건축물의 내,외부 벽체에 적층시켜 시공할 때 외부벽체에는 별도의 단열재를 설치하여야 하고 내,외측으로 마감공정을 수행해야하므로 시공성이 저하되고 공기가 지연되고 내부 간막이 공사도 적층 후 마감공정이 수반되어야 하는 문제점이 이었다.Conventionally used building blocks include general cement blocks and red bricks, but when the above-mentioned blocks are laminated to the inner and outer walls of a building, a separate insulating material must be installed on the outer walls and the finishing process is performed inside and outside. As a result, the workability was degraded, the air was delayed, and the internal partitioning work was also accompanied by a finishing process after lamination.
그리고 건축용 패널로는 내,외부 금속판재 사이에 발포 폴리스틸렌,우레탄 또는 그라스 울 등과 같은 단열재를 압출시켜 구성된 샌드위치 패널과 시멘트 판상재 사이에 스티로폼과 콘크리트를 혼합한 몰탈을 주입한 시멘트 복합패널 등이 있었다.In addition, the building panel includes a sandwich panel formed by extruding insulation such as expanded polystyrene, urethane or glass wool between the inner and outer metal sheets, and a cement composite panel in which mortar mixed with styrofoam and concrete is injected between the cement sheet. .
상기한 샌드위치 패널은 단열성은 우수하나 수직방향의 압축강도가 약하고 패널의 표면은 금속박판을 사용하므로 외부로부터 충격에 대한 대응력 저하현상으로 표면의 손상이 심하고 또한 내,외부 금속판재 사이에 삽입되는 단열재(발포 폴리스틸렌,우레탄,그라스 울 등)는 금속판재와 단열재 간의 밀착,결합력이 떨어지고화재시 박판의 금속판재를 통하여 단열재에 열전달 속도가 빨라 대형화재의 위험이 있으며 조립식 건축물의 벽체 및 간막이 공사에 만 한정적으로 사용할 수밖에 없으며, 시멘트 복합패널은 압축강도와 충격강도가 우수하고 건축물에 적용되는 범위는 다양한 장점은 있으나 건축물의 시공시 내력벽체 또는 강도보강이 요구될 때는 패널의 내부에 추가적인 보강이 불가능하고 각각의 패널을 측면 및 상하로 연결시공시에는 별도의 연결부재가 요구되나 연결부재의 설치가 용이하지 못하고 패널의 제조시 큰 형틀과 공간을 확보하여야 하는 등의 문제점이 있었다.The sandwich panel has excellent thermal insulation, but the compressive strength in the vertical direction is weak and the surface of the panel uses a thin metal plate, so that the surface of the sandwich panel is severely damaged due to a drop in response to impact from the outside, and the insulation is inserted between the inner and outer metal plates. (Foamed polystyrene, urethane, glass wool, etc.) have a low adhesion and bonding strength between metal plates and heat insulators, and there is a risk of large fires due to the high heat transfer speed through the thin metal plates during fires. The cement composite panel has excellent compressive strength and impact strength, and the range of application to the building has various advantages, but it is impossible to reinforce the inside of the panel when the strength wall or strength reinforcement is required when constructing the building. When connecting each panel side and top and bottom, Although the connection member is required, there is a problem in that the installation of the connection member is not easy and a large mold and a space must be secured when manufacturing the panel.
따라서 본 발명은 상기한 종래의 문제점을 해결하기 위한 목적으로 창출된 것으로 경량 단열재층에 발포 폴리스틸렌을 사용하여 자재비를 절감시킬 뿐만 아니라 자원을 재활용하여 환경친화적인 블럭을 제공하고 블럭의 상하부를 요철형으로 제조하여 시공성을 향상시켜 공기를 단축시키며 표면 인쇄층이 형성되어 후속공정을 단순화 시킬 수 있고 우수한 단열성능으로 결로방지와 냉난방 효율을 증대시키며 흡수율을 최소화시켜 구조체의 변형이 적고 내구성이 증대된 건축용 경량 요철 마감블럭을 제공할 수 있는 것이다.Therefore, the present invention was created for the purpose of solving the above-mentioned problems, and the use of expanded polystyrene in the lightweight insulation layer not only reduces material costs, but also recycles resources to provide an environmentally friendly block, and the upper and lower portions of the block It improves the constructability, shortens the air, forms the surface printing layer, and simplifies the follow-up process. Its excellent thermal insulation prevents dew condensation, increases heating and cooling efficiency, and minimizes the absorption rate. It is possible to provide a lightweight uneven finish block.
상기한 블럭을 제공하기 위하여 중앙에는 일정간격으로 중공부가 천공된 경량 단열재층을 압출성형하고 그 내,외측으로 시멘트 보드를 접합시켜 외측 시멘트 보드층은 표면 인쇄층으로 활용할 수 있게 하며 마감블럭의 상,하부를 돌출 및 요입부가 성형된 마감블럭을 형성하고, 상기 마감블럭은 믹서에서 88-91.7wt%의 시멘트를 물과 혼합시키고 혼합된 물시멘트에 8-12wt%의 발포 폴리스틸렌입자을 투입 혼합 후 0.12-0.15wt%의 균열 방지제,0.12-0.20wt%의 강화제 및 0.05-0.12wt%의 기포발생제를 투입 혼합시키고 가압성형틀에 27-35wt%의 시멘트,65-72wt%의 모래,0.02-0.07wt%의 균열방지제 및 0.02-0.07wt%의 강화제로 성형된 시멘트 보드를내,외측으로 삽입시키고 그 사이에 혼합된 경량 단열재층의 혼합물을 충진시키고 가압,진동시킨 후 12시간 이상 양생시키고 탈형하여 마감블럭을 제공할 수 있는 것이다.In order to provide the block, extrusion molding of a light-insulating material layer in which the hollow part is perforated at a predetermined interval in the center and bonding the cement board to the inside and the outside thereof allows the outer cement board layer to be used as the surface printing layer and the top of the finishing block. Protruding the lower part and forming a concave shaped molded block, the finishing block is mixed with 88-91.7wt% cement and water in the mixer and added to the mixed water cement 8-12wt% expanded polystyrene particles 0.12 -0.15wt% crack inhibitor, 0.12-0.20wt% reinforcing agent and 0.05-0.12wt% foam generator, mixed with 27-35wt% cement, 65-72wt% sand, 0.02-0.07 A cement board molded with a wt% cracking agent and a 0.02-0.07 wt% reinforcing agent was inserted into the inside and the outside, and the mixture of the light insulation layer mixed therein was filled, pressurized and vibrated, and cured and demolded for at least 12 hours. hemp It is capable of providing a block.
도 1 은 본 발명의 전체구조를 도시한 사시도1 is a perspective view showing the overall structure of the present invention
도 2 는 본 발명의 실시예에 따른 평면구조도2 is a plan view according to an embodiment of the present invention
도 3 은 본 발명 블록의 적층상태 측단면 구조도Figure 3 is a side cross-sectional structure of the laminated state of the block of the present invention
도 4 는 본 발명의 제조공정을 도시한 블록다이어 그램도4 is a block diagram showing a manufacturing process of the present invention.
도 5 는 본 발명의 다른 실시예의 제조공정을 도시한 블록다이어 그램도5 is a block diagram showing a manufacturing process of another embodiment of the present invention.
<도면의 주요부분에 대한 부호의 설명><Description of the symbols for the main parts of the drawings>
(1)(1') 중공부(1) (1 ') hollow part
(2)(2') 반원형 요홈(2) (2 ') semicircular groove
(3) 돌출부(3) protrusions
(4) 요입부(4) urine
(10) 경량단열재층(10) Lightweight insulation layer
(20)(20') 시멘트 보드층20 (20 ') cement board layer
이하 발명의 요지를 첨부된 도면에 연계시켜 그 구성과 작용을 상세히 설명하면 다음과 같다.Hereinafter, the configuration and operation of the present invention will be described in detail with reference to the accompanying drawings.
도 1 은 본 발명의 전체구조를 도시한 사시도로서 내,외측 시멘트 보드 사이에 일정간격으로 중공부가 형성된 경량 단열재층이 압출 성형된 패널을 도시하였고, 도 2 는 본 발명의 실시예에 따른 평면구조도로서 패널의 시공형태(내력,비내력)에 따른 평면구조를 도시하였으며, 도 3 은 본 발명 블럭 적층상태 측단면 구조도로서 중공부와 돌출 및 요입부의 형상을 도시하였고, 도 4,5 는 본 발명의 제조공정에 따른 실시예를 도시한 블록다이어 그램도이다.1 is a perspective view showing the overall structure of the present invention shows a panel extruded by a lightweight insulating material layer formed with a hollow portion at regular intervals between the inner and outer cement board, Figure 2 is a plan view according to an embodiment of the present invention As shown in Fig. 3 is a planar structure according to the construction form of the panel (bearing strength, specific strength), Figure 3 is a block cross-sectional side cross-sectional structural diagram of the present invention showing the shape of the hollow portion and protrusions and recesses, Figures 4 and 5 Is a block diagram showing an embodiment according to the manufacturing process.
건축용 마감블럭에 있어서,In the building finishing block,
중공부(1)(1')가 천공되고 양측으로 반원형 요홈(2)(2')이 형성되며 상하부로 돌출부(3) 및 요입부(4)가 형성된 경량 단열재층(10)의 내,외측으로 시멘트 보드층(20)(20')을 형성하고 외측으로 형성된 시멘트 보드층(20')은 표면 인쇄층으로 활용할 수 있게 한 구조이다.Inner and outer sides of the lightweight insulation layer 10 in which the hollow portions 1, 1 'are perforated, semicircular grooves 2, 2' are formed on both sides, and protrusions 3 and recesses 4 are formed on the upper and lower portions. As a result, the cement board layers 20 and 20 'are formed and the cement board layer 20' formed to the outside is used as a surface printing layer.
그리고 마감블럭은 믹서에서 88-91.7wt%의 시멘트를 물과 혼합시키고 혼합된 물시멘트에 8-12wt%의 발포 폴리스틸렌입자를 투입하여 혼합한 후 0.12-0.15wt%의 균열 방지제, 0.12-0.20wt%의 강화제 및 0.05-0.12wt%의 기포발생제를 투입하여 혼합시킨 혼합물을 가압성형틀에 27-35wt%의 시멘트,65-72wt%의 모래,0.02-0.07wt%의 균열방지제 및 0.02-0.07wt%의 강화제와 물로 제조된 시멘트 보드를 성형하여 내,외측으로 먼저 삽입시키고 그 사이에 혼합된 상기 경량 단열재층의 혼합물을 충진시키고 가압,진동시킨 후 12시간 이상 양생시켜 탈형하여 블록을 제조하는 것이다.In the finishing block, 88-91.7 wt% of cement was mixed with water in the mixer, and 8-12 wt% of expanded polystyrene particles were added to the mixed water cement, followed by mixing of 0.12-0.15 wt% of crack preventing agent, 0.12-0.20 wt % -Reinforcer and 0.05-0.12 wt% foaming agent were mixed in the press forming mold to 27-35 wt% cement, 65-72 wt% sand, 0.02-0.07 wt% crack inhibitor and 0.02-0.07 Forming a cement board made of wt% reinforcing agent and water to insert the inside and the outside first, and filling the mixture of the light-insulation layer mixed therebetween by pressing, vibrating and curing for at least 12 hours to produce a block will be.
상기한 제조방법에서 가압성형틀에 선행공정으로 성형된 경량 단열재층(10)을 먼저 삽입시키고 그 내,외측으로 시멘트 보드층(20)(20')의 혼합물을 투입하여 양생 및 탈형하여 제조할 수도 있는 것이다.In the manufacturing method described above, the lightweight insulating material layer 10 formed by the preceding process is first inserted into the pressing mold, and the mixture of cement board layers 20 and 20 'is injected into and out of the mold to cure and demould. It could be.
그리고 상기의 시멘트 보드층(20)(20')의 비중은 1.9, 함수율은 10%이하, 압축강도는 80kg/㎠의 조건을, 경량 단열재층(10)은 비중은 0.78, 함수율은 12%이하, 압축강도는 33kg/㎠의 조건으로 제조한다.The specific gravity of the cement board layers 20 and 20 'is 1.9 and the water content is 10% or less, and the compressive strength is 80 kg / cm 2, and the lightweight insulation layer 10 has a specific gravity of 0.78 and a water content of 12% or less. , Compressive strength is prepared under the conditions of 33kg / ㎠.
이와같이 된 본 발명은 시공성이 우수하고 비내력 벽체 뿐만 아니라 내력 벽체에도 강도보강이 가능하고 경량이면서 후속공정을 단순화시킬 수 있는 블럭을 제공하기 위한 것으로 경량 단열재층(10)에 천공된 중공부(1)(1'),반원형 요홈(2)(2'), 돌출부(3) 및 요입부(4)에 의하여 내력벽체의 수직방향 시공시는 블럭의 상단 돌출부(3) 상에 요입부(4)를 결합시켜 용이하게 적층시킬 수 있고 수직방향의 강도보강이 필요할 때는 일정간격으로 천공된 중공부(1)(1')에 철근을 삽입시키고 그 공간에 콘크리트를 충입시켜 보강을 할 수 있고 수평방향의 접합시에도 반원형 요홈(2)(2')을 상호 연결시키므로 접합이 용이하고 또한 반원형 요홈(2)(2')에도 철근보강이 가능한 것이며 비내력벽체는 강도보강이 필요하지 않으므로 다수의 중공부(3)를 천공할 필요가 없는 것이다.The present invention as described above is to provide a block that is excellent in workability and not only the non-bearing wall but also the strength reinforcement to the load-bearing wall can be lightweight and simplify the subsequent process, the hollow part (1) perforated in the lightweight insulation layer (10) (1 '), semicircular groove (2) (2'), projection (3) and recessed portion (4) recessed portion (4) on the upper projection (3) of the block at the time of vertical construction of the bearing wall It can be easily laminated by combining and when reinforcement in the vertical direction is needed, reinforcing bar can be inserted into the hollow part (1) (1 ') perforated at regular intervals and reinforced by filling concrete into the space. When connecting the semicircular grooves (2) (2 '), they are easy to join, and reinforcement is possible in the semicircular grooves (2) (2'). It is not necessary to drill part (3) .
경량단열재층(10)의 내,외부로는 시멘트 보드층(20)(20')이 성형되어 있어서 별도의 후속공정이 필요 없으며 외부의 시멘트 보드층(20')은 표면 인쇄층으로 활용할 수 있게 하여 전체적인 시공을 설계된 도면에 의해 이루어지므로 자재의 손실을 방지할 수 있는 것이다.Cement board layers 20 and 20 'are molded into the interior and exterior of the lightweight insulation layer 10 so that no subsequent steps are required and the external cement board layer 20' can be utilized as a surface printing layer. The overall construction is done by the designed drawings to prevent the loss of materials.
또한 본 발명의 제조방법의 수순은 믹서에서 88-91.7wt%의 시멘트와 물을 혼합시키고 혼합된 그 물시멘트에 8-12wt%의 발포 폴리스틸렌입자을 투입하여 충분히 혼합한 후 0.12-0.15wt%의 균열 방지제와 0.12-0.20wt%의 강화제 및 0.05-0.12wt%의 기포발생제를 투입하여 혼합시킨 혼합물을 제조한다.In addition, the procedure of the manufacturing method of the present invention is mixed with 88-91.7wt% cement and water in a mixer and 8-12wt% of expanded polystyrene particles into the mixed water cement and mixed well enough to crack 0.12-0.15wt% A mixture of an inhibitor, 0.12-0.20 wt% reinforcing agent, and 0.05-0.12 wt% foaming agent was added thereto to prepare a mixture.
그리고 27-35wt%의 시멘트,65-72wt%의 모래와 0.02-0.07wt%의 균열방지제 및 0.02-0.07wt%의 강화제와 물로 제조된 시멘트 보드를 성형하여 가압성형틀의 내,외측으로 먼저 삽입시키고 그 사이에 혼합된 상기 경량 단열재층의 혼합물을 충진시키고 가압,진동시킨 후 12시간 이상 양생시켜 탈형하여 블록을 제조하는 것이다.And cement board made of 27-35wt% cement, 65-72wt% sand, 0.02-0.07wt% cracking agent, 0.02-0.07wt% reinforcing agent and water is inserted into the inside and outside of the press forming mold first. After the mixture of the lightweight insulating material layer is mixed between the filling and pressurized, vibrated and cured for 12 hours or more to produce a block.
또한 상기 제조방법에 있어서 가압성형틀에 선행공정으로 성형된 경량 단열재층(10)을 먼저 삽입시키고 그 내,외측으로 시멘트 보드층(20)(20')의 혼합물을 투입하여 양생 및 탈형하여 제조할 수도 있는 것이다.In addition, in the manufacturing method is prepared by first inserting the lightweight insulating material layer (10) molded in a prior step into the pressing mold and curing and demolding by injecting a mixture of cement board layers (20, 20 ') into the inside and the outside. You can do it.
본 발명은 상술한 특정의 바람직한 실시예에 한정되지 아니하며, 청구범위에서 청구하는 본 발명의 요지를 벗어남이 없이 당해 발명이 속하는 기술분야에서 통상의 지식을 가진 자라면 누구든지 다양한 변형실시가 가능한 것은 물론이고, 그와 같은 변경은 청구범위 기재의 범위 내에 있게 된다.The present invention is not limited to the above-described specific preferred embodiments, and various modifications can be made by any person having ordinary skill in the art without departing from the gist of the present invention claimed in the claims. Of course, such changes will fall within the scope of the claims.
그러므로 본 발명은 경량 단열재층에 발포 폴리스틸렌을 사용하여 자재비를 절감시킬 뿐만아니라 자원을 재활용하여 환경친화적인 블럭을 제공할 수 있게 한 것으로 블럭의 상하부를 요철형,양측부를 반원형 요홈으로 제조하여 수직 및 수평방향으로 시공성을 향상시켜 공기를 단축시키고 중공부를 통한 강도보강을 할 수 있게 하였으며 표면 인쇄층이 형성되어 후속공정을 단순화 시킬 수 있고 우수한 단열성능으로 결로방지와 냉난방 효율을 증대시키며 흡수율을 최소화시켜 구조체의 변형이 적고 내구성을 증대시킨 등의 효과가 있는 건축용 경량 요철 마감블럭을 제공할 수 있는 것이다.Therefore, the present invention not only reduces the material cost by using expanded polystyrene in the lightweight insulation layer, but also recycles resources to provide an environmentally friendly block. By improving the workability in the horizontal direction, it is possible to shorten the air and reinforce the strength through the hollow part, and to form the surface printing layer to simplify the subsequent process, and to improve the condensation prevention and cooling / heating efficiency with the excellent heat insulation performance and to minimize the absorption rate. It is possible to provide a lightweight lightweight concave-convex finishing block having an effect such as less deformation of the structure and increased durability.
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KR100715253B1 (en) * | 2006-09-05 | 2007-05-08 | 유경훈 | Hollow light weight block |
KR100804088B1 (en) * | 2007-11-22 | 2008-02-18 | (주) 한국스치로폴 | Light weight insulation block |
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KR100715253B1 (en) * | 2006-09-05 | 2007-05-08 | 유경훈 | Hollow light weight block |
KR100804088B1 (en) * | 2007-11-22 | 2008-02-18 | (주) 한국스치로폴 | Light weight insulation block |
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KR101372410B1 (en) * | 2012-10-15 | 2014-03-11 | 김형호 | Slab construction for the block |
KR101410970B1 (en) * | 2012-10-15 | 2014-06-25 | 김형호 | Slab floor construction methods and structures for slab construction |
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