KR20030028281A - Method for preparing water-borne polyurethane antistatic coating materials containing polymer ectrolytes - Google Patents
Method for preparing water-borne polyurethane antistatic coating materials containing polymer ectrolytes Download PDFInfo
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- KR20030028281A KR20030028281A KR1020010060328A KR20010060328A KR20030028281A KR 20030028281 A KR20030028281 A KR 20030028281A KR 1020010060328 A KR1020010060328 A KR 1020010060328A KR 20010060328 A KR20010060328 A KR 20010060328A KR 20030028281 A KR20030028281 A KR 20030028281A
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D175/00—Coating compositions based on polyureas or polyurethanes; Coating compositions based on derivatives of such polymers
- C09D175/04—Polyurethanes
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/28—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D5/00—Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
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- C09K3/16—Anti-static materials
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Abstract
Description
본 발명은 대전방지를 위한 새로운 고분자 유기물 코팅재료에 관한 것으로서, 보다 구체적으로는 고분자 사슬중의 친수기에 의한 자기유화를 이용하여 제조한 수분산 폴리우레탄에 고분자 전해질을 첨가함으로써 전기전도성 재료를 별도로 첨가하지 않고도, 도포후 건조 도막의 표면저항을 109Ohms/square의 수준까지 낮출수 있는 새로운 대전방지 코팅 재료에 관한 것이다.The present invention relates to a novel polymer organic coating material for antistatic, and more specifically, by adding a polymer electrolyte to a water-dispersed polyurethane prepared by using a self-emulsification by a hydrophilic group in the polymer chain to add an electrically conductive material separately It is directed to a new antistatic coating material which can lower the surface resistance of a dry coating after application, to a level of 10 9 Ohms / square.
종래, 대전 방지 코팅 재료는 주로 전기전도성이 우수한 금속, 카본블랙, 전기 전도성 고분자 등을 고분자 코팅 재료에 분산시켜 제조하여 왔다.Conventionally, antistatic coating materials have been produced by dispersing mainly metals having excellent electrical conductivity, carbon black, electrically conductive polymers and the like in polymer coating materials.
그러나, 금속 또는 카본블랙을 첨가한 코팅 재료의 경우는 도포후 건조시 도막이 불투명하여 투명성을 요구하는 도료로서는 사용이 곤란하고, 물리적 성질이 만족스럽지 못하며, 폴리아닐린, 폴리티오펜 등과 같은 전기전도성 고분자를 첨가한 코팅 재료는 고분자 코팅재료와 상용성에 한게가 있고 투명도에 제한이 있으며 원료가격이 매우 고가여서 적용이 제한적이다.However, in the case of a coating material added with metal or carbon black, it is difficult to use a coating material that requires transparency due to the opacity of the coating film after application, and is not satisfactory in physical properties, and it is difficult to use an electrically conductive polymer such as polyaniline or polythiophene. The added coating material is limited in compatibility with the polymer coating material, there is a limitation in transparency, and the application of the coating material is limited because the raw material price is very expensive.
고분자 전해질은 일반적으로 가소제를 첨가하는 경우 전기전도성이 양호하고 대전방지 재료로도 응용이 가능하고 투명한 대전방지 코팅 재료가 될 수 있으나, 수분에 대한 취약성 때문에 대전 방지를 위한 표면 코팅 재료써는 부적합한 단점이 있다.Polymer electrolytes generally have good electrical conductivity when plasticizers are added, can be applied as antistatic materials, and can be transparent antistatic coating materials.However, due to the vulnerability to moisture, surface coating materials for antistatic properties are not suitable. have.
따라서 본 발명은 상기한 바와 같은 선행기술의 제반 문제점을 감안하여 대전방지성, 투명성 및 내수성이 우수한 새로운 대전방지코팅재료를 제공하는 것을 목적으로 한다.Accordingly, an object of the present invention is to provide a new antistatic coating material having excellent antistatic property, transparency and water resistance in view of the above problems of the prior art.
상기한 과제를 해결하기 위한 연구에서 본 발명자는 특정 수분산 폴리우레탄에 고분자 전해질을 첨가하여 제조한 코팅 재료가 상기한 목적에 부합한다는 사실을 알게되어 본 발명을 완성하게 된 것이다.In the research for solving the above problems, the present inventors have found that the coating material prepared by adding a polymer electrolyte to a specific water-dispersed polyurethane meets the above object, thereby completing the present invention.
본 발명에 의하면 (a) 폴리올과 디이소시아네이트를 몰비로 1:2로 반응시켜 프리폴리머를 제조하는 단계, (b) 프리폴리머 중의 이온화될 수 있는 작용기를 중화시켜 이온화시키는 단계, (c) 이온화된 프리폴리머와 사슬연장제 및 물을 혼합하고 반응시켜 고형분 함량 40-50중량%의 수분산 폴리우레탄을 제조하는 단계, 및(d) 제조된 수분산 폴리우레탄과 고분자 전해질 용액 및 아지리딘을 배합하는 단계를 포함하는 것을 특징으로 하는 대전방지코팅재의 제조방법이 제공된다.According to the present invention, (a) reacting polyol and diisocyanate in a molar ratio of 1: 2 to prepare a prepolymer, (b) neutralizing and ionizing functionalizable functional groups in the prepolymer, and (c) ionizing the prepolymer Mixing and reacting the chain extender and water to prepare a water-dispersed polyurethane having a solid content of 40-50% by weight, and (d) combining the prepared water-dispersed polyurethane with a polymer electrolyte solution and aziridine. There is provided a method for producing an antistatic coating material, characterized in that.
이하, 본 발명을 보다 상세하게 설명하기로 한다.Hereinafter, the present invention will be described in more detail.
일반적으로 기존의 수분산 폴리우레탄은 자기유화를 통하여 물에 분산된 형태가 유지되도록 디메틸올프로피온산과 같은 저분자량의 이온화가 가능한 디올을 사용하므로, 건조 후 형성된 폴리우레탄의 경질 부분에 이온기가 위치하여 대전방지에 기여하지 못한다.In general, the conventional water-dispersed polyurethane uses a diol capable of ionizing a low molecular weight such as dimethylol propionic acid to maintain a dispersed form in water through self-emulsification, so that the ionic group is located in the hard part of the polyurethane formed after drying It does not contribute to antistatic.
그러나 본 발명에서는 이온화가 가능한 작용기가 일정량 이상 도입된 폴리올을 수분산 폴리우레탄의 제조에 사용하여 코팅액의 건조후 도막을 형상하는 폴리우레탄의 연질부분(soft segment)에 이온기가 위치하여 건조후 도막이 대전방지 기능을 발휘하도록 하는 수분산 폴리우레탄을 사용한다.However, in the present invention, a polyol having a predetermined amount of ionizable functional groups introduced therein is used in the preparation of the water-dispersed polyurethane, and ion groups are positioned in the soft segment of the polyurethane to form a coating film after drying the coating solution. Use a water-dispersible polyurethane that provides a protective effect.
이러한 수분산 폴리우레탄의 제조를 위하여 먼저 이온화시킬 수 있는 작용기를 포함한 폴리올과 디이소시아네이트를 몰비로 1:2로 반응시켜 프리폴리머를 제조한다.In order to prepare such a water-dispersed polyurethane, a prepolymer is prepared by first reacting a polyol including a functional group that can be ionized with a diisocyanate in a molar ratio of 1: 2.
다음, 프리폴리머 중의 이온화될 수 있는 작용기를 중화시킨 후, 사슬 연장제를 첨가하고 고형분이 40 내지 50%가 되도록 물을 첨가한 다음 교반하에 반응시켜 수분산 폴리우레탄을 제조한다.Next, after neutralizing the ionizable functional groups in the prepolymer, a chain extender is added and water is added so that the solid content is 40 to 50%, followed by reaction under stirring to prepare a water-dispersed polyurethane.
이와같이 제조되는 수분산 폴리우레탄에 고분자 전해질 용액을 혼합하여 분산시킨다. 이때, 분산된 코팅 재료 중의 이온기들이 건조후에 더 이상 친수성을 가지지 않도록 가교구조를 도입하기 위해서 아지리딘을 첨가한다.The polymer electrolyte solution is mixed and dispersed in the water-dispersed polyurethane prepared in this way. At this time, aziridine is added to introduce a crosslinked structure such that the ionic groups in the dispersed coating material no longer have hydrophilicity after drying.
본 발명 대전방지코팅재에 있어서, 폴리우레탄과 고분자 전해질의 배합비율은 대전방지코팅재의 용도에 따라 다양하게 변화시킬 수 있는 것이므로 특별히 제한되지는 않으나, 고형분중량기준으로 폴리우레탄 100중량부당 고분자 전해질 5-30 중량부 정도가 적당하다. 또한 아지리딘의 첨가량은 도입된 이온화 작용기의 양에 의존한다.In the present antistatic coating material, the mixing ratio of the polyurethane and the polymer electrolyte is not particularly limited because it can be changed in various ways depending on the use of the antistatic coating material, polymer electrolyte per 100 parts by weight of polyurethane based on the solid content weight 5- 30 parts by weight is suitable. The amount of aziridine added also depends on the amount of ionization groups introduced.
본 발명의 대전방지 코팅재를 제조하는데 사용하는 폴리올로서 바람직한 것은 이온화시킬 수 있는 작용기를 포함하는 폴리프로필렌글리콜(polypropylene glycol), 폴리에스테르 폴리올(polyester polyol), 폴리카프로락톤(polycaprolactone), 폴리카보네이트 폴리올(polycarbonate polyol) 또는 이들의 혼합물 등이 있으며, 또한 폴리올의 바람직한 분자량은 600∼3000 정도이다.Preferred polyols for use in preparing the antistatic coating of the present invention are polypropylene glycol, polyester polyol, polycaprolactone, polycarbonate polyol ( polycarbonate polyol) or mixtures thereof, and the preferable molecular weight of the polyol is about 600 to 3000.
또한, 바람직한 디이소시아네이트의 예로는 디페닐메탄디이소시아네이트, 톨루엔디이소시아네이트, 이소포로디이소시아네이트, 1,6-헥산디이소시아네이트 등이 있다.Further, examples of preferred diisocyanates include diphenylmethane diisocyanate, toluene diisocyanate, isophorodiisocyanate, 1,6-hexane diisocyanate and the like.
또한, 사슬 연장제의 바람직한 예로는 글리콜, 디아민 등이 있다.Preferred examples of chain extenders also include glycols, diamines, and the like.
이하, 본 발명을 실시예의 방법으로 설명하기로 한다. 단, 본 발명은 하기 실시예로 한정되는 것은 아니다.Hereinafter, the present invention will be described by way of examples. However, the present invention is not limited to the following examples.
[실시예 1]Example 1
반응기에 아디프산, 에틸렌글리콜 및 디메틸올프로피온산을 양론비(아디프산: 10.0몰, 에틸렌글리콜: 9.0몰 디메틸올프로피온산: 2.0몰)로 투입하고 200℃에서 축합 반응시키고 수산가가 56.0에 도달하였을 때 반응을 종료하여 분자량 2000의 이온성 폴리에스테르폴리올을 제조하였다.Adipic acid, ethylene glycol and dimethylolpropionic acid were added to the reactor in a stoichiometric ratio (adipic acid: 10.0 mol, ethylene glycol: 9.0 mol dimethylolpropionic acid: 2.0 mol), condensation reaction was carried out at 200 DEG C, and the hydroxyl value reached 56.0. When the reaction was terminated, an ionic polyester polyol having a molecular weight of 2000 was produced.
제조된 이온성 폴리에스테르폴리올과 4,4-디페닐메탄디이소시아네이트를 1:2의 몰비로 혼합한 다음 100℃를 초과하지 않는 조건에서 반응을 진행시켜 예상 이소시아네이트 함량 3.36%에 도달하였을 때 반응을 종결하여 프리폴리머를 얻었다. 이 생성물의 온도를 상온으로 낮춘 다음 이온성 작용기의 중화를 위하여 트리에틸아민을 중화제로 첨가하여 이온화시켰다.The prepared ionic polyester polyol and 4,4-diphenylmethane diisocyanate are mixed at a molar ratio of 1: 2, and then the reaction is performed under conditions not exceeding 100 ° C., when the expected isocyanate content reaches 3.36%. It terminated and the prepolymer was obtained. The product was cooled to room temperature and then ionized by adding triethylamine as a neutralizing agent to neutralize the ionic functional groups.
이온화된 프리폴리머와 동일 몰수의 에틸렌디아민을 첨가하고 여기에 물을 첨가하여 교반하에 분산시키고 온도를 60℃까지 올린 후 2시간 동안 반응시켜 고형분 함량 45중량%의 수분산 폴리우레탄을 제조하였다.The same mole number of ethylenediamine as the ionized prepolymer was added thereto, water was added thereto to disperse under stirring, and the temperature was raised to 60 ° C. and then reacted for 2 hours to prepare a water-dispersed polyurethane having a solid content of 45 wt%.
다음, 아크릴산 함량이 20중량%인 폴리에틸렌 아크릴산을 수산화암모늄으로 중화시켜 20% 농도의 용액으로 제조한 폴리에틸렌 아크릴산 중화물 50중량부와 앞서 제조한 50%농도의 수분산 폴리우레탄 100중량부를 혼합하여 최종적으로 고형분이 40%인 수분산 대전방지 코팅 재료를 얻는다. 이때, 수분산 코팅 재료 중의 이온기들이 건조후에는 더 이상 친수성을 가지지 않고 가교구조를 이루도록 아지리딘을 1중량부를 첨가하였다.Next, a mixture of 50 parts by weight of polyethylene acrylic acid neutralizer prepared by neutralizing polyethylene acrylic acid having 20% by weight of acrylic acid with ammonium hydroxide as a solution of 20% concentration and 100 parts by weight of water-dispersed polyurethane having 50% concentration prepared before To obtain a water dispersion antistatic coating material having a solid content of 40%. At this time, 1 part by weight of aziridine was added so that the ionic groups in the water dispersion coating material no longer have hydrophilicity and form a crosslinked structure.
제조된 수분산 대전방지 코팅 재료를 건조하여 얻은 도막의 성질은 25℃ 상대습도 60% 조건에서 하기 표 1에 나타낸 바와 같다.The properties of the coating film obtained by drying the prepared water-disperse antistatic coating material are as shown in Table 1 at 25 ° C. and 60% RH.
[실시예 2]Example 2
폴리프로필렌글리콜(PPG-400)과 디메틸올프로피온산 및 아디프산을 양론비(폴리프로필렌글리콜: 2.0mol 디메틸올프로피온산: 1.0mol 아디프산: 2.0mol)로 혼합한 다음 200℃에서 축합 반응시키고 수산가가 112.0에 달하였을 때 반응을 종결시켜 분자량 1000의 이온성 폴리에스테르폴리올을 제조하였다.Polypropylene glycol (PPG-400), dimethylol propionic acid and adipic acid were mixed in a stoichiometric ratio (polypropylene glycol: 2.0 mol dimethylol propionic acid: 1.0 mol adipic acid: 2.0 mol), followed by condensation reaction at 200 ° C. When the reaction reached 112.0 to terminate the reaction to prepare an ionic polyester polyol having a molecular weight of 1000.
제조된 이온성 폴리에스테르폴리올과 이소포로디이소시아네이트를 1:2의 몰비로 합한 다음 100℃를 초과하지 않는 조건에 반응을 진행시켜 예상 이소시아네이트 함량(5.81%)에 도달하였을 때 반응을 종결시키고, 생성물의 온도를 상온으로 낮춘 다음 이온성 작용기의 중화를 위하여 트리에틸아민을 중화제로 첨가하여 이온화된 프리폴리머를 제조하였다.The prepared ionic polyester polyol and isophorodiisocyanate are combined in a molar ratio of 1: 2, and then the reaction is conducted under conditions not exceeding 100 ° C to terminate the reaction when the expected isocyanate content (5.81%) is reached. The temperature was lowered to room temperature and then triethylamine was added as a neutralizing agent to neutralize the ionic functional groups to prepare an ionized prepolymer.
이온화된 프리폴리머와 동일몰수의 에틸렌디아민과 물을 첨가하고 교반하여 분산시키고, 이를 60℃까지 올린 후 2시간 동안 교반하에 반응시켜 고형분 45%의 수분산 폴리우레탄을 제조하였다.Equal number of moles of ethylenediamine and ionized prepolymer and water were added, dispersed and stirred, which was then heated to 60 ° C and reacted under stirring for 2 hours to prepare a water-dispersed polyurethane having a solid content of 45%.
다음, 아크릴산 함량이 20중량%인 폴리에틸렌 아크릴산을 수산화암모늄으로 중화시켜 20% 농도의 용액으로 제조한 폴리에틸렌 아크릴산 중화물 50중량부와 앞서 제조한 50%농도의 수분산 폴리우레탄 100중량부를 혼합하여 최종적으로 고형분이 40%인 수분산 대전방지 코팅 재료를 얻는다. 이때, 수분산 코팅 재료 중의 이온기들이 건조후에는 더 이상 친수성을 가지지 않고 가교구조를 이루도록 아지리딘을 1중량부를 첨가하였다.Next, a mixture of 50 parts by weight of polyethylene acrylic acid neutralizer prepared by neutralizing polyethylene acrylic acid having 20% by weight of acrylic acid with ammonium hydroxide as a solution of 20% concentration and 100 parts by weight of water-dispersed polyurethane having 50% concentration prepared before To obtain a water dispersion antistatic coating material having a solid content of 40%. At this time, 1 part by weight of aziridine was added so that the ionic groups in the water dispersion coating material no longer have hydrophilicity and form a crosslinked structure.
제조된 수분산 대전방지 코팅 재료를 건조하여 얻은 도막의 성질은 25℃ 상대습도 60% 조건에서 하기 표 2에 나타낸 바와 같다.The properties of the coating film obtained by drying the prepared water-disperse antistatic coating material are as shown in Table 2 at 25 ° C. and 60% relative humidity.
수분산 폴리우레탄에 고분자 전해질을 첨가한 본 발명의 코팅재는 건조후 투명하고 도막의 표면 저항이 109Ohm/square 수준으로 대전 방지 성질을 보이므로 섬유의 영구 대전방지 처리, 대전 방지 특성이 요구되는 포장재 또는 기기의 코팅 재료로 유용하다.The coating material of the present invention, in which the polymer electrolyte is added to the water-dispersed polyurethane, is transparent after drying and exhibits antistatic properties at a surface resistance of 10 9 Ohm / square, so that the permanent antistatic treatment and antistatic properties of the fiber are required. Useful as a packaging material or as a coating material for devices.
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Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
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US4263188A (en) * | 1979-05-23 | 1981-04-21 | Verbatim Corporation | Aqueous coating composition and method |
KR19980024827A (en) * | 1996-09-16 | 1998-07-06 | 베레나 스펭글러 | Antistatic composition |
KR20000020046A (en) * | 1998-09-17 | 2000-04-15 | 최근배 | Method for manufacturing cationic polyurethane prepolymer and water-dispersed polyurethane or polyurethane urea made from the prepolymer and their use. |
KR20020010251A (en) * | 2000-07-28 | 2002-02-04 | 이 행 우 | Polyurethanes Having Good Hydrophilic and Ion-conductive Properties and Method for Preparing Thereof |
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Publication number | Priority date | Publication date | Assignee | Title |
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US4263188A (en) * | 1979-05-23 | 1981-04-21 | Verbatim Corporation | Aqueous coating composition and method |
KR19980024827A (en) * | 1996-09-16 | 1998-07-06 | 베레나 스펭글러 | Antistatic composition |
KR20000020046A (en) * | 1998-09-17 | 2000-04-15 | 최근배 | Method for manufacturing cationic polyurethane prepolymer and water-dispersed polyurethane or polyurethane urea made from the prepolymer and their use. |
KR20020010251A (en) * | 2000-07-28 | 2002-02-04 | 이 행 우 | Polyurethanes Having Good Hydrophilic and Ion-conductive Properties and Method for Preparing Thereof |
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