KR20030025722A - Manufacture of heat reserving materials using Cu-making slag - Google Patents
Manufacture of heat reserving materials using Cu-making slag Download PDFInfo
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- KR20030025722A KR20030025722A KR1020010058902A KR20010058902A KR20030025722A KR 20030025722 A KR20030025722 A KR 20030025722A KR 1020010058902 A KR1020010058902 A KR 1020010058902A KR 20010058902 A KR20010058902 A KR 20010058902A KR 20030025722 A KR20030025722 A KR 20030025722A
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- copper
- deodorant
- slag
- copper slag
- deodorizing
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- 239000002893 slag Substances 0.000 title claims abstract description 48
- 239000000463 material Substances 0.000 title claims description 26
- 238000004519 manufacturing process Methods 0.000 title claims description 8
- 239000010949 copper Substances 0.000 claims abstract description 63
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims abstract description 56
- 229910052802 copper Inorganic materials 0.000 claims abstract description 56
- 239000002781 deodorant agent Substances 0.000 claims abstract description 40
- 238000000034 method Methods 0.000 claims abstract description 23
- 239000000203 mixture Substances 0.000 claims abstract description 7
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims abstract description 6
- 239000000126 substance Substances 0.000 claims abstract description 5
- 239000003638 chemical reducing agent Substances 0.000 claims abstract description 3
- 239000000377 silicon dioxide Substances 0.000 claims abstract description 3
- 235000012239 silicon dioxide Nutrition 0.000 claims abstract description 3
- 238000007664 blowing Methods 0.000 claims abstract 3
- 238000011946 reduction process Methods 0.000 claims abstract 2
- 230000001877 deodorizing effect Effects 0.000 claims description 21
- 239000002245 particle Substances 0.000 claims description 19
- 238000003723 Smelting Methods 0.000 claims description 13
- 238000010298 pulverizing process Methods 0.000 claims description 7
- 239000000843 powder Substances 0.000 claims description 6
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 5
- UQSXHKLRYXJYBZ-UHFFFAOYSA-N Iron oxide Chemical compound [Fe]=O UQSXHKLRYXJYBZ-UHFFFAOYSA-N 0.000 claims description 4
- 239000000395 magnesium oxide Substances 0.000 claims description 4
- CPLXHLVBOLITMK-UHFFFAOYSA-N magnesium oxide Inorganic materials [Mg]=O CPLXHLVBOLITMK-UHFFFAOYSA-N 0.000 claims description 4
- AXZKOIWUVFPNLO-UHFFFAOYSA-N magnesium;oxygen(2-) Chemical compound [O-2].[Mg+2] AXZKOIWUVFPNLO-UHFFFAOYSA-N 0.000 claims description 4
- 238000007873 sieving Methods 0.000 claims description 4
- 229910018072 Al 2 O 3 Inorganic materials 0.000 claims description 2
- ODINCKMPIJJUCX-UHFFFAOYSA-N Calcium oxide Chemical compound [Ca]=O ODINCKMPIJJUCX-UHFFFAOYSA-N 0.000 claims description 2
- 229910004298 SiO 2 Inorganic materials 0.000 claims description 2
- TWNQGVIAIRXVLR-UHFFFAOYSA-N oxo(oxoalumanyloxy)alumane Chemical compound O=[Al]O[Al]=O TWNQGVIAIRXVLR-UHFFFAOYSA-N 0.000 claims description 2
- 238000000227 grinding Methods 0.000 claims 1
- SZVJSHCCFOBDDC-UHFFFAOYSA-N ferrosoferric oxide Chemical compound O=[Fe]O[Fe]O[Fe]=O SZVJSHCCFOBDDC-UHFFFAOYSA-N 0.000 abstract 2
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 abstract 1
- 229910052681 coesite Inorganic materials 0.000 abstract 1
- 229910052593 corundum Inorganic materials 0.000 abstract 1
- 229910052906 cristobalite Inorganic materials 0.000 abstract 1
- 238000003912 environmental pollution Methods 0.000 abstract 1
- 238000007670 refining Methods 0.000 abstract 1
- 229910052682 stishovite Inorganic materials 0.000 abstract 1
- 229910052905 tridymite Inorganic materials 0.000 abstract 1
- 229910001845 yogo sapphire Inorganic materials 0.000 abstract 1
- 239000004568 cement Substances 0.000 description 8
- 238000002844 melting Methods 0.000 description 7
- 230000008018 melting Effects 0.000 description 7
- 238000009826 distribution Methods 0.000 description 5
- 239000004570 mortar (masonry) Substances 0.000 description 5
- 239000002699 waste material Substances 0.000 description 5
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 5
- 238000002360 preparation method Methods 0.000 description 4
- QPLDLSVMHZLSFG-UHFFFAOYSA-N Copper oxide Chemical class [Cu]=O QPLDLSVMHZLSFG-UHFFFAOYSA-N 0.000 description 3
- 239000011083 cement mortar Substances 0.000 description 3
- 229910052751 metal Inorganic materials 0.000 description 3
- 239000002184 metal Substances 0.000 description 3
- 238000002156 mixing Methods 0.000 description 3
- 239000002994 raw material Substances 0.000 description 3
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 description 2
- 239000011398 Portland cement Substances 0.000 description 2
- 238000010521 absorption reaction Methods 0.000 description 2
- 238000006243 chemical reaction Methods 0.000 description 2
- 239000012141 concentrate Substances 0.000 description 2
- 238000002474 experimental method Methods 0.000 description 2
- 150000002739 metals Chemical class 0.000 description 2
- 230000003647 oxidation Effects 0.000 description 2
- 238000007254 oxidation reaction Methods 0.000 description 2
- 239000003973 paint Substances 0.000 description 2
- 238000005488 sandblasting Methods 0.000 description 2
- 239000004604 Blowing Agent Substances 0.000 description 1
- 239000005751 Copper oxide Substances 0.000 description 1
- 241001062472 Stokellia anisodon Species 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 229910021529 ammonia Inorganic materials 0.000 description 1
- 239000002519 antifouling agent Substances 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004517 catalytic hydrocracking Methods 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 239000004567 concrete Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 229910000431 copper oxide Inorganic materials 0.000 description 1
- 238000004332 deodorization Methods 0.000 description 1
- 239000003344 environmental pollutant Substances 0.000 description 1
- 230000003203 everyday effect Effects 0.000 description 1
- 230000001747 exhibiting effect Effects 0.000 description 1
- 238000010304 firing Methods 0.000 description 1
- 238000011534 incubation Methods 0.000 description 1
- 239000008204 material by function Substances 0.000 description 1
- 239000000155 melt Substances 0.000 description 1
- 229910052755 nonmetal Inorganic materials 0.000 description 1
- 150000002843 nonmetals Chemical class 0.000 description 1
- 230000001590 oxidative effect Effects 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- 230000002265 prevention Effects 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 238000010998 test method Methods 0.000 description 1
- 230000004580 weight loss Effects 0.000 description 1
- 239000013585 weight reducing agent Substances 0.000 description 1
Classifications
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61L—METHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
- A61L9/00—Disinfection, sterilisation or deodorisation of air
- A61L9/01—Deodorant compositions
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B09—DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
- B09B—DISPOSAL OF SOLID WASTE NOT OTHERWISE PROVIDED FOR
- B09B3/00—Destroying solid waste or transforming solid waste into something useful or harmless
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B18/00—Use of agglomerated or waste materials or refuse as fillers for mortars, concrete or artificial stone; Treatment of agglomerated or waste materials or refuse, specially adapted to enhance their filling properties in mortars, concrete or artificial stone
- C04B18/04—Waste materials; Refuse
- C04B18/14—Waste materials; Refuse from metallurgical processes
- C04B18/141—Slags
- C04B18/144—Slags from the production of specific metals other than iron or of specific alloys, e.g. ferrochrome slags
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- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Environmental & Geological Engineering (AREA)
- Health & Medical Sciences (AREA)
- Ceramic Engineering (AREA)
- Veterinary Medicine (AREA)
- General Health & Medical Sciences (AREA)
- Public Health (AREA)
- Animal Behavior & Ethology (AREA)
- Civil Engineering (AREA)
- Life Sciences & Earth Sciences (AREA)
- Epidemiology (AREA)
- Materials Engineering (AREA)
- Structural Engineering (AREA)
- Organic Chemistry (AREA)
- Disinfection, Sterilisation Or Deodorisation Of Air (AREA)
Abstract
Description
[도면의 간단한 설명][Brief Description of Drawings]
표 1은 동슬래그의 화학성분Table 1 shows chemical composition of copper slag
표 2는 동슬래그의 입도분포Table 2 shows the particle size distribution of copper slag.
표 3은 동슬래그의 물리적특성Table 3 shows the physical characteristics of copper slag
표4는 실시예 1, 2, 3의 실험결과비교Table 4 compares the experimental results of Examples 1, 2 and 3
본 발명은 폐기 동슬래그를 이용한 탈취소재에 관한 것으로, 특히 동(Cu) 제련시에 발생하여 폐기되는 동슬래그를 이용하여 종래의 고가의 탈취에 사용되는 고가의 재료를 대신하는 탈취기능성 조성물에 관한 것이다.The present invention relates to a deodorizing material using waste copper slag, and more particularly to a deodorizing functional composition to replace the expensive material used for the conventional expensive deodorization using copper slag generated and discarded during copper (Cu) smelting will be.
최근 들어 기능성 소재의 개발과 더불어 탈취기능을 갖는 재료의 요구가 증대하고 있으며, 탈취 재료로써는 각종 유기 탈취제와 무기 탈취제가 있으나, 무기탈취제가 지속성 측면에서 유리하여 대부분 금속과 비금속이 무기 탈취제를 사용하고 있다. 매우 고가일 뿐만 아니라, 여러 탈취재료에 사용되기 위해서는 탈취제가 상기 탈취재료에 맞는 적정입자와 형상을 가져야 하므로, 이미 여러 공정을 거쳐제조된 순수 금속이나 산화물을 필요한 입도에 맞춰 일정크기로 다시 분쇄하거나 가공하는 공정을 필요로 하는 매우 보다 복잡한 공정을 갖게되는 것이다.Recently, with the development of functional materials, the demand for materials having a deodorizing function has been increasing, and there are various organic deodorants and inorganic deodorants as deodorizing materials, but inorganic deodorants are advantageous in terms of sustainability, and most metals and nonmetals use inorganic deodorants. have. In addition to being very expensive, in order to be used in various deodorizing materials, the deodorant must have the appropriate particle and shape suitable for the deodorizing material. You have a much more complicated process that requires a process to process.
따라서 상기한 탈취제를 혼화제 또는 첨가제로 다량 사용하게 되는 종래의 탈취도료같은 탈취재료 역시 매우 고가일 수밖에 없어 사용자들에게 상당한 비용부담을 전가하는 폐단을 갖는 것이다.Therefore, deodorant materials such as conventional deodorant paints, which use a large amount of the deodorant as admixtures or additives, are also very expensive and have a closed cost that imposes significant cost on users.
한편 일반적으로 이용되는 자용로공법 동제련은 광석을 이용하여 구리를 제련하고 남는 슬래그를 수쇄하여 작은 입자상을 만드는 것이 일반적인 제조방법이다. 그러나 이러한 공정에서 발생하는 동(Cu)입자는 미세하고 입자가 구형을 유지하고 있기 때문에 샌드블라스팅용 골재로 직접 이용되고 있다. 그러나 최근에 건설된 연속 동제련 슬래그는 그의 조성이 일반 자용로공법 동슬래그와 조성이 다르고 슬래그 처리과정에서 일반 동슬래그 처리과정에서 나오는 입자보다 입도분포가 상향조정되어 있어 건축자재외에는 별다른 용도가 없는 실정이다.On the other hand, commonly used copper smelting method is to smelt copper by using ore and to crush the remaining slag to make a small particulate form. However, the copper (Cu) particles generated in this process is fine and is used directly as a sandblasting aggregate because the particles maintain a spherical shape. However, the recently constructed continuous copper smelting slag has a different composition from the conventional slag copper slag, and the particle size distribution of the continuous slag treatment is higher than that of the general copper slag treatment. It is true.
본 발명자는 이런 동제련시에 발생하는 동슬래그 입자가 수쇄공정을 통해 이미 입도가 적어 졌으며, 특히 탈취성을 나타내는 고가의 구리나 산화구리가 균일하게 분포되어 있는 것에 착안하여 이를 탈취재료의 원료로 사용하고자 하였다.The present inventors noticed that the copper slag particles generated during copper smelting have already been reduced in particle size through a hydrocracking process, and in particular, expensive copper or copper oxides exhibiting deodorizing properties are uniformly distributed and used as a raw material for deodorizing materials. It was intended to be used.
현재 동제련공정 중에 발생하는 동슬래그는 정광 용융 후 마트(matte)용해 후나 부분 배소 후 용융상 용해로부터, 또는 배소반응 후 동 직접 용융시, 슬래그나 슬래그 선광 후에 발생된다.At present, copper slag generated during the copper smelting process is produced after melting the matte after concentrate melting or after melting the molten phase after partial roasting, or after slag or slag beneficiation when copper is directly melted after the roasting reaction.
특히 동슬래그는 <표1>과 같이 자용로공법 및 연속제련공법의 2종류의 공법에 의해 생산되나 자용로공법으로 생산되는 슬래그는 하기의 <표2>와 같이 입도분포가 하향조정되어 있어 현재까지 샌드브라스팅용 골재로만 사용이 되어왔다. 그러나 최근 도입된 연속동제련슬래그는 <표2>에서와 같이 입도가 보다 상향 조정이 되어 있으나 그 종류 슬래그 모두다 입상화 되어 있어 본 발명자는 이에 착안하여 동제련 슬래그를 직접 또는 가공하여 탈취제 원료로 사용하고자 하였다.In particular, copper slag is produced by two kinds of processes, namely, self-furnace method and continuous smelting method as shown in <Table 1>, but the particle size distribution is adjusted downward as shown in <Table 2>. It has been used only as aggregate for sand blasting. However, the recently introduced continuous copper smelting slag has been further increased in particle size as shown in <Table 2>, but all kinds of slag have been granulated, so the present inventors noticed that the copper smelting slag was processed directly or as a deodorant raw material. It was intended to be used.
<표 1> 동슬래그의 화학성분<Table 1> Chemical Composition of Copper Slag
<표 2> 동슬래그의 입도분포<Table 2> Particle Size Distribution of Copper Slag
이처럼 본 발명은 종래의 무기제 및 금속 탈취제가 매우 고가이기 때문에 범용하기 곤란한 것이므로, 이를 대체하기 위한 재료로써 동제련과정에서 발생하는 동슬래그가 금속성분으로 구리와 산화동(CuO)을 함유하고 있으므로, 이를 탈취제 원료로 사용하고자 직접 또는 이를 분쇄하고 체질을 통해 적정크기의 입자를 얻은후, 산화 처리함으로써 종래 탈취 재료의 탈취제를 대체할 수 있는 탈취제를 얻을 수 있는 것이다.As described above, the present invention is difficult to use because the conventional inorganic and metal deodorant are very expensive, and as a material for replacing the copper slag generated during the smelting process, it contains copper and copper oxide (CuO) as metals. In order to use this as a deodorant raw material, it can be obtained by directly or by pulverizing and obtaining particles of a proper size through sieving, and then oxidizing to deodorant which can replace the deodorant of the conventional deodorant material.
따라서 종래 거의 모두 폐기되던 동슬래그를 활용하여 저렴한 가격의 탈취재료를 제조할 수 있으며, 부수적으로 폐 자원을 재활용하게됨으로써 환경오염 방지와 해양을 개발하는데 큰 도움이 되는 것이다.Therefore, it is possible to manufacture a deodorizing material at a low price by using copper slag, which has been almost discarded in the past, and by recycling waste resources incidentally, it is a great help in preventing pollution and developing the ocean.
본 발명의 구성을 상세히 설명하면 다음과 같다. 본 발명은 동제련 과정중에 발생하여 폐기되는 동슬래그를 이용한 종래 탈취제의 대체제를 제조하기 위한 방법에 관한 것으로, 현재 동제련공정 중에 발생하는 동슬래그는 정광 용융 후 마트(matte)용해 후나 부분배소 후 용융상 용해로부터, 또는 배소반응 후 동 직접용융시, 슬래그나 슬래그선광 후에 발생된다.Referring to the configuration of the present invention in detail as follows. The present invention relates to a method for manufacturing a substitute for a conventional deodorant using copper slag generated and discarded during the copper smelting process, the copper slag generated during the current copper smelting process after the melting of the concentrate after matte melting or after partial roasting Either from melting of the melt phase or from copper direct melting after roasting reaction, after slag or slag beneficiation.
상기 동슬래그의 입도분포는 다음과 같다. 수쇄되어 입자상으로 발생되는 폐슬래그를 탈취재료로 직접 사용하거나 분쇄, 체질을 통해 분말 또는 각종입도로 사용되거나 제품의 균일화를 위해 산화처리를 하는 것으로 구성된다.The particle size distribution of the copper slag is as follows. The waste slag generated in the form of crushed particles is directly used as a deodorizing material, or used as a powder or various particles through pulverization and sieving, or is subjected to oxidation treatment for uniformity of the product.
상기 동슬래그의 화학적 조성은 구리(Cu)0.7∼1.1%, 전철분(T-Fe)36.0∼48.0%, 산화칼슘(CaO)0.7∼5.0%, 산화마그네슘(MgO)0.7∼1.2%, 이산화규소(SiO2)27.0∼34.0%, 산화알루미늄(Al2O3)2.5∼5.5%, 산화철(Fe3O4)3∼10%로 이루어져 있으므로 이를 직접 탈취제로 이용하거나, 이를 이용하여 탈취재료의 탈취제를 제조하기 위해서는 상기 동슬래그를 400 ∼ 600℃의 반응로에 직접 넣고환원제를 취입하여 환원시켜서 탈취제를 제조하는 방법과, 탈취재료에 적당한 입도의 탈취제를 얻기 위해서 상기 동슬래그를 햄머밀이나 볼밀에 의해 분쇄하는 분쇄공정과, 상기 분쇄된 동슬래그를 진동밀에 의해 더욱 미분화하는 미분화공정과, 상기 미분화공정에서 얻어진 분말을 체질하여 입도를 조절한 다음 400 ∼ 600℃의 반응로에 넣고 환원제를 취입하여 환원시키는 산화공정에 의해 탈취제를 제조하는 방법으로 이루어진다.The chemical composition of the copper slag is copper (Cu) 0.7 to 1.1%, train powder (T-Fe) 36.0 to 48.0%, calcium oxide (CaO) 0.7 to 5.0%, magnesium oxide (MgO) 0.7 to 1.2%, silicon dioxide (SiO 2 ) 27.0 to 34.0%, aluminum oxide (Al 2 O 3 ) 2.5 to 5.5%, iron oxide (Fe 3 O 4 ) 3 to 10%, so it is used as a direct deodorant, or by using the deodorant of the deodorant material In order to manufacture the copper slag directly into the reactor of 400 ~ 600 ℃ to reduce the blowing agent to reduce the deodorant and to obtain a deodorant of the particle size suitable for the deodorizing material in the hammer mill or ball mill The pulverization process by pulverization, the micronization process of further pulverizing the pulverized copper slag by vibrating mill, and sieving the powder obtained in the pulverization process to adjust the particle size, and then put the reducing agent into a reactor at 400 to 600 ° C By oxidation process It comprises a method for producing a chwije.
발생상태 그대로의 폐동슬래그는 직접 탈취재료로 사용되거나 복합탈취제 제조에 첨가하는 것이 바람직하고, 입도를 갖는 동슬래그는 미분 탈취제로 첨가하는 것이 바람직하다. 상기 입도는 탈취재료와 사용목적에 따라 약간씩 차이가 있을 수 있다.It is preferable to use waste copper slag as it is as a direct deodorizing material or to add the composite deodorant, and to add copper slag having a particle size as a fine powder deodorant. The particle size may vary slightly depending on the deodorizing material and purpose of use.
본 발명 탈취제에 의해 제조된 탈취재료를 실시예에 의해 상세히 설명하면 다음과 같은 바 실시 예에 의해 한정되는 것은 아니다.When the deodorizing material prepared by the present invention deodorant in detail by the embodiment is not limited by the following examples.
[실시예 1]Example 1
상기 동제련공정에서 얻어진 동슬래그를 직접, 또는 죠클러셔에서 조쇄한 후 이를 볼밀이나 진동밀을 사용하여 1mm이하의 분말로 제조한 후, 이를 직접, 또는 400℃에서 1시간 산화시킨후 X선 회전법으로 구리와 산화구리의 존재여부를 확인한 후, 이를 혼합하여 모르타르 제조하였다.After the copper slag obtained in the copper smelting process is crushed directly or in a jaw crusher, it is produced into a powder of 1 mm or less using a ball mill or a vibration mill, and then oxidized directly or at 400 ° C. for 1 hour and then X-ray After confirming the presence of copper and copper oxide by the rotation method, it was mixed to prepare a mortar.
상기 모르타르와 콘크리트를 제조하기 위해 시멘트는 KS L 5100의 규격품인 보통 포틀랜드 시멘트였으며, 사용된 골재는 KS L 5100의 규격품인 표준사였다.To prepare the mortar and concrete, cement was ordinary portland cement, standard of KS L 5100, and the aggregate used was standard yarn, standard of KS L 5100.
공시체의 제작은 KS L 2476에 의거하였고, 배합은 시멘트와 잔골재의 중량배합비 1 : 1로, 비빔은 손비빔으로 행하였다. 이때 균일한 시공성 유지를 위해 플로우치 170±5mm로 하여 사용수량은 30%로 결정하였다.The preparation of the specimen was based on KS L 2476, the mixing was carried out by weight ratio of cement and fine aggregate of 1: 1, and the bibimb was done by hand bibim. At this time, in order to maintain uniform workability, the flow rate was set to 170 ± 5mm and the amount of water used was determined to be 30%.
공시체 제작시 실험실 온도(20±2℃, RH 80±5%)에서 5일간 수중양생(20±2℃), 그 이후 소정의 기간까지 기중양생(20±2℃, RH 50±5%)하였다. 실시예의 시험은 다음과 같은 항목 및 규정에 의거하여 실시하였다.During the preparation of the specimens, the incubation (20 ± 2 ℃, RH 80 ± 5%) for 5 days at the laboratory temperature (20 ± 2 ℃, RH 80 ± 5%), and then up to a predetermined period. . The test of the Example was performed based on the following items and regulations.
공시체는 동일한 시공연도(flow치 170±5mm)를 유지하기 위한 목표로 물/시멘트(W/C)를 결정하였으며, 공시체들의 중량감소율 측정시험을 탈형(재령 2일) 후부터 재령 7일까지는 매일 측정하고, 그 이후 7일 간격을 재령 28일까지 측정하였으며, 공시체들의 밀도를 측정하였다.The specimens were determined for water / cement (W / C) to maintain the same construction year (flow value: 170 ± 5mm), and the weight loss test of the specimens was measured every day from demolding (age 2) to 7 days of age. After that, the 7-day interval was measured until 28 days of age, and the density of the specimens was measured.
재령 28일 공시체들의 흡수율을 측정하였고, 탈취모르타르의 강도(압축 및 휨)시험은 재령 28일 공시체에 대해 실시하였으며, 결과는 표 2에 나타내었다.The absorption rate of 28-day specimens was measured, and the strength (compression and bending) test of deodorant mortar was carried out on the 28-day specimen, and the results are shown in Table 2.
[실시예 2]Example 2
본 실시예에서는 실시예 1과 같이 동일한 규격의 시멘트, 표준사를 사용하고, 실시예 1과 비교를 위해 탈취제는 햄머밀로 분쇄하려 400℃의 반응로에서 환원소성한 다음 사용하였다.In the present example, the same standard cement and standard yarn as in Example 1 were used. For comparison with Example 1, the deodorant was used after reduction firing in a reactor at 400 ° C. to be pulverized with a hammer mill.
본 실시예의 탈취제 첨가량은 탈취성능을 최대한 유지할 수 있도록 탈취제 첨가량을 동 슬래그 탈취제를 공시체의 총중량에 대한 중량비로 1 : 2로 공시체를 제작하였다.In the present embodiment, the amount of deodorant added was 1: 2 in order to maintain the deodorizing performance as much as 1: 2 by weight ratio of the total weight of the slag deodorant.
공시체의 제작은 KS L 2476에 의거하였고, 배합은 시멘트와 잔골재의 중량배합비 1:2로, 비빔은 손비빔으로 행하였다. 이때 균일한 시공성 유지를 위해 플로우치를 170±5mm로 하여 사용수량 30%로 결정하였다.The specimen was prepared according to KS L 2476, and the mixing was performed by weight ratio of cement and fine aggregate of 1: 2, and the bibimb was done by hand bibim. At this time, in order to maintain uniform workability, the flow rate was determined to be 170 ± 5mm and the amount of water used was 30%.
시험항목과 적용규준은 실시예 1과 동일하게 하였고, 그 결과는 표 1에 나타내었다.Test items and application standards were the same as in Example 1, the results are shown in Table 1.
[실시예 3]Example 3
실시예 1, 2와 비교를 위해 기존의 탈취도료에 사용하던 Cu2O 탈취제를 사용하였다.Cu 2 O deodorant used in the conventional deodorizing paint was used for comparison with Examples 1 and 2.
본 실시예에 사용된 시멘트는 보통 포틀랜드 시멘트와 표준사를 사용하였다.The cement used in this example usually used Portland cement and standard yarn.
본 실시예에 사용된 탈취제는 구리계 (Cu2O) 1종류를 사용하였으며, 본 실시예의 방오제첨가량은 탈취성능을 최대한 유지할 수 있도록 탈취제 첨가량을 구리계(cuprous oxide) 탈취제는 공시체의 총중량에 대한 중량비로 20% 공시체를 제작하였다.One type of deodorant used in the present embodiment was copper (Cu 2 O), and the amount of antifouling agent of the present example added the amount of the deodorant to the total weight of the specimen so as to maintain the deodorizing performance as much as possible. 20% specimens were prepared by weight ratio.
각 공시체의 제작은 KS L 2476에 의거하였고, 배합은 시멘트와 잔골재의 중량배합비 1:2로, 비빔은 손비빔으로 행하였다. 이때 균일한 시공성 유지를 위해 플로우치 170±5mm로 하여 사용수량을 결정하였다.The preparation of each specimen was based on KS L 2476, the mixing was carried out by weight ratio of cement and fine aggregate of 1: 2, and the bibimb was done by hand bibim. At this time, the flow rate was determined to be 170 ± 5mm to maintain uniform workability.
각 공시체 제작시 조건은 실시예 1과 2의 경우 동일하였으며 실시예 1과 같은 항목 및 규정에 의거하여 실시하였으며, 역시 그 결과는 <표 1>에 나타내었다.The conditions for fabricating the specimens were the same in the case of Examples 1 and 2, and were carried out according to the same items and regulations as in Example 1, and the results are shown in <Table 1>.
[실시예 4]Example 4
시험방법 : (KICM - FIR - 1004) 시험가스로는 암모니아를 사용하고 가스농도측정은 가스검지관을 이용하여 탈취시험을 행하였다.Test Method: (KICM-FIR-1004) As a test gas, ammonia was used, and the gas concentration was measured using a gas detector tube.
<실시예2의 실험결과><Experiment Result of Example 2>
<실시예3의 실험결과><Experiment Result of Example 3>
탈취제를 첨가한 경우와 첨가하지 않은 경우의 탈취효과의 비교를 위하여 일반 시멘트모르타르를 제조하여 실시예 1, 2, 3과 비교하였다. 공시체 제작과 시험조건은 상기의 실시예 1, 2, 3과 동일하게 하였다.General cement mortar was prepared and compared with Examples 1, 2, and 3 in order to compare the deodorizing effect with and without deodorant. Test specimen preparation and test conditions were the same as in Examples 1, 2, and 3 above.
탈취모르타르의 재령 28일 압축강도 특성은 모두 일반 시멘트모르타르에 비해 낮은 수준이었으며, 322kg/㎠로 가장 낮은 수준을 보였다. 그러나 탈취모르타르의 재령 28일 휨강도는 일반 시멘트모르타르에 비해 훨씬 우수하게 나타났다.The 28-day compressive strength characteristics of deodorized mortar were lower than those of general cement mortar, and the lowest was 322kg / ㎠. However, the 28-day flexural strength of deodorized mortar was much better than that of general cement mortar.
<표4> 실시예 1, 2, 3의 실험결과비교<Table 4> Comparison of Experimental Results of Examples 1, 2, and 3
상기 표에서 알 수 있는 바와 같이 각 실시예에 의한 공시체의 물시멘트비(W/C), 중량감소율, 밀도, 흡수율, 재령 28일 압축강도, 재령 28일 휨강도 등을 비교한 결과, 본 발명 동슬래그를 사용하여 제조한 탈취재료가 종래의 탈취제로 제조한 탈취재료와 탈취제를 사용하지 않은 재료에 비해 물성이 결코 뒤떨어지지 않는 것임을 알 수 있었다.As can be seen from the table, the present invention compares the water cement ratio (W / C), weight reduction rate, density, water absorption rate, compressive strength of 28 days, flexural strength of 28 days, etc. It can be seen that the deodorizing material prepared by using is inferior in physical properties to the deodorizing material prepared using the conventional deodorant and the material which does not use the deodorant.
이처럼 본 발명은 지금까지 별다른 용도가 없이 폐기 매립되어 왔던 동슬래그로 매우 고가인 종래의 탈취소재를 대체하므로써 저렴한 탈취소재를 제조할 수있으며, 또한 환경오염물질인 폐동슬래그를 재활용하여 고부가가치화 하므로써 국가 경제에 이바지함은 물론 공해방지에 매우 유익한 효과를 갖는 것이다.As such, the present invention can manufacture inexpensive deodorant material by replacing the conventionally expensive deodorant material with copper slag that has been disposed of without being used up until now, and also recycles waste copper slag, which is an environmental pollutant, to increase the value of the country. Contributing to the economy as well as having a very beneficial effect on pollution prevention.
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US3857700A (en) * | 1973-03-05 | 1974-12-31 | Kennecott Copper Corp | Pyrometallurgical recovery of copper values from converter slags |
JPH0987762A (en) * | 1995-09-22 | 1997-03-31 | Nikko Kinzoku Kk | Method for recovering copper from copper smelting slag |
WO1997048826A1 (en) * | 1996-06-14 | 1997-12-24 | Fenicem Minerals Inc. | Method of recovering metals from slags |
KR20010020062A (en) * | 1999-08-27 | 2001-03-15 | 반봉찬 | A manufacturing method of anti-pollution materials using Cu slag |
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US3857700A (en) * | 1973-03-05 | 1974-12-31 | Kennecott Copper Corp | Pyrometallurgical recovery of copper values from converter slags |
JPH0987762A (en) * | 1995-09-22 | 1997-03-31 | Nikko Kinzoku Kk | Method for recovering copper from copper smelting slag |
WO1997048826A1 (en) * | 1996-06-14 | 1997-12-24 | Fenicem Minerals Inc. | Method of recovering metals from slags |
KR20010020062A (en) * | 1999-08-27 | 2001-03-15 | 반봉찬 | A manufacturing method of anti-pollution materials using Cu slag |
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AMND | Amendment | ||
E902 | Notification of reason for refusal | ||
AMND | Amendment | ||
E902 | Notification of reason for refusal | ||
E601 | Decision to refuse application | ||
J201 | Request for trial against refusal decision | ||
AMND | Amendment | ||
E801 | Decision on dismissal of amendment | ||
B601 | Maintenance of original decision after re-examination before a trial | ||
J301 | Trial decision |
Free format text: TRIAL DECISION FOR APPEAL AGAINST DECISION TO DECLINE REFUSAL REQUESTED 20050203 Effective date: 20051129 |