KR20030023285A - Method for manufacturing sound proof and heat-resitant panel - Google Patents
Method for manufacturing sound proof and heat-resitant panel Download PDFInfo
- Publication number
- KR20030023285A KR20030023285A KR1020010056433A KR20010056433A KR20030023285A KR 20030023285 A KR20030023285 A KR 20030023285A KR 1020010056433 A KR1020010056433 A KR 1020010056433A KR 20010056433 A KR20010056433 A KR 20010056433A KR 20030023285 A KR20030023285 A KR 20030023285A
- Authority
- KR
- South Korea
- Prior art keywords
- compression molding
- chaff
- sound
- roller press
- decoration member
- Prior art date
Links
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 33
- 238000000034 method Methods 0.000 title claims description 38
- 239000011347 resin Substances 0.000 claims abstract description 22
- 229920005989 resin Polymers 0.000 claims abstract description 22
- 238000005034 decoration Methods 0.000 claims abstract description 21
- 239000000853 adhesive Substances 0.000 claims abstract description 16
- 230000001070 adhesive effect Effects 0.000 claims abstract description 15
- XTXRWKRVRITETP-UHFFFAOYSA-N Vinyl acetate Chemical compound CC(=O)OC=C XTXRWKRVRITETP-UHFFFAOYSA-N 0.000 claims abstract description 11
- 239000002699 waste material Substances 0.000 claims abstract description 10
- 238000005406 washing Methods 0.000 claims abstract description 8
- BPQQTUXANYXVAA-UHFFFAOYSA-N Orthosilicate Chemical compound [O-][Si]([O-])([O-])[O-] BPQQTUXANYXVAA-UHFFFAOYSA-N 0.000 claims abstract description 5
- 238000000748 compression moulding Methods 0.000 claims description 39
- 238000009413 insulation Methods 0.000 claims description 39
- 239000000463 material Substances 0.000 claims description 11
- 239000010893 paper waste Substances 0.000 claims description 11
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 8
- 238000010521 absorption reaction Methods 0.000 claims description 7
- 235000013399 edible fruits Nutrition 0.000 claims description 6
- RMAQACBXLXPBSY-UHFFFAOYSA-N silicic acid Chemical compound O[Si](O)(O)O RMAQACBXLXPBSY-UHFFFAOYSA-N 0.000 claims description 6
- 235000012239 silicon dioxide Nutrition 0.000 claims description 6
- 239000003973 paint Substances 0.000 claims description 5
- 229910052742 iron Inorganic materials 0.000 claims description 4
- 239000004579 marble Substances 0.000 claims description 4
- 238000000465 moulding Methods 0.000 claims description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 4
- 238000007599 discharging Methods 0.000 claims description 3
- 239000012774 insulation material Substances 0.000 claims 1
- 239000000203 mixture Substances 0.000 claims 1
- 235000007164 Oryza sativa Nutrition 0.000 abstract description 10
- 235000009566 rice Nutrition 0.000 abstract description 10
- 240000007594 Oryza sativa Species 0.000 abstract 1
- 239000004035 construction material Substances 0.000 abstract 1
- 241000209094 Oryza Species 0.000 description 9
- 239000010903 husk Substances 0.000 description 7
- 238000001035 drying Methods 0.000 description 5
- 239000000843 powder Substances 0.000 description 4
- 239000004744 fabric Substances 0.000 description 3
- 239000000123 paper Substances 0.000 description 3
- 239000011120 plywood Substances 0.000 description 3
- 239000004575 stone Substances 0.000 description 3
- 239000002023 wood Substances 0.000 description 3
- 239000004566 building material Substances 0.000 description 2
- 239000011093 chipboard Substances 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000010440 gypsum Substances 0.000 description 2
- 229910052602 gypsum Inorganic materials 0.000 description 2
- 241000287828 Gallus gallus Species 0.000 description 1
- -1 balmite Substances 0.000 description 1
- 239000003086 colorant Substances 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000006866 deterioration Effects 0.000 description 1
- 239000000839 emulsion Substances 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 239000011491 glass wool Substances 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 238000001746 injection moulding Methods 0.000 description 1
- 239000011810 insulating material Substances 0.000 description 1
- 239000002075 main ingredient Substances 0.000 description 1
- 239000011490 mineral wool Substances 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 230000003014 reinforcing effect Effects 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27N—MANUFACTURE BY DRY PROCESSES OF ARTICLES, WITH OR WITHOUT ORGANIC BINDING AGENTS, MADE FROM PARTICLES OR FIBRES CONSISTING OF WOOD OR OTHER LIGNOCELLULOSIC OR LIKE ORGANIC MATERIAL
- B27N1/00—Pretreatment of moulding material
- B27N1/02—Mixing the material with binding agent
- B27N1/029—Feeding; Proportioning; Controlling
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27N—MANUFACTURE BY DRY PROCESSES OF ARTICLES, WITH OR WITHOUT ORGANIC BINDING AGENTS, MADE FROM PARTICLES OR FIBRES CONSISTING OF WOOD OR OTHER LIGNOCELLULOSIC OR LIKE ORGANIC MATERIAL
- B27N1/00—Pretreatment of moulding material
- B27N1/02—Mixing the material with binding agent
- B27N1/0209—Methods, e.g. characterised by the composition of the agent
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27N—MANUFACTURE BY DRY PROCESSES OF ARTICLES, WITH OR WITHOUT ORGANIC BINDING AGENTS, MADE FROM PARTICLES OR FIBRES CONSISTING OF WOOD OR OTHER LIGNOCELLULOSIC OR LIKE ORGANIC MATERIAL
- B27N3/00—Manufacture of substantially flat articles, e.g. boards, from particles or fibres
- B27N3/002—Manufacture of substantially flat articles, e.g. boards, from particles or fibres characterised by the type of binder
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27N—MANUFACTURE BY DRY PROCESSES OF ARTICLES, WITH OR WITHOUT ORGANIC BINDING AGENTS, MADE FROM PARTICLES OR FIBRES CONSISTING OF WOOD OR OTHER LIGNOCELLULOSIC OR LIKE ORGANIC MATERIAL
- B27N3/00—Manufacture of substantially flat articles, e.g. boards, from particles or fibres
- B27N3/007—Manufacture of substantially flat articles, e.g. boards, from particles or fibres and at least partly composed of recycled material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27N—MANUFACTURE BY DRY PROCESSES OF ARTICLES, WITH OR WITHOUT ORGANIC BINDING AGENTS, MADE FROM PARTICLES OR FIBRES CONSISTING OF WOOD OR OTHER LIGNOCELLULOSIC OR LIKE ORGANIC MATERIAL
- B27N3/00—Manufacture of substantially flat articles, e.g. boards, from particles or fibres
- B27N3/04—Manufacture of substantially flat articles, e.g. boards, from particles or fibres from fibres
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27N—MANUFACTURE BY DRY PROCESSES OF ARTICLES, WITH OR WITHOUT ORGANIC BINDING AGENTS, MADE FROM PARTICLES OR FIBRES CONSISTING OF WOOD OR OTHER LIGNOCELLULOSIC OR LIKE ORGANIC MATERIAL
- B27N3/00—Manufacture of substantially flat articles, e.g. boards, from particles or fibres
- B27N3/08—Moulding or pressing
- B27N3/18—Auxiliary operations, e.g. preheating, humidifying, cutting-off
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27N—MANUFACTURE BY DRY PROCESSES OF ARTICLES, WITH OR WITHOUT ORGANIC BINDING AGENTS, MADE FROM PARTICLES OR FIBRES CONSISTING OF WOOD OR OTHER LIGNOCELLULOSIC OR LIKE ORGANIC MATERIAL
- B27N3/00—Manufacture of substantially flat articles, e.g. boards, from particles or fibres
- B27N3/08—Moulding or pressing
- B27N3/24—Moulding or pressing characterised by using continuously acting presses having endless belts or chains moved within the compression zone
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27N—MANUFACTURE BY DRY PROCESSES OF ARTICLES, WITH OR WITHOUT ORGANIC BINDING AGENTS, MADE FROM PARTICLES OR FIBRES CONSISTING OF WOOD OR OTHER LIGNOCELLULOSIC OR LIKE ORGANIC MATERIAL
- B27N7/00—After-treatment, e.g. reducing swelling or shrinkage, surfacing; Protecting the edges of boards against access of humidity
- B27N7/005—Coating boards, e.g. with a finishing or decorating layer
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/62—Insulation or other protection; Elements or use of specified material therefor
- E04B1/74—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls
Abstract
Description
본 발명은 건축 내장용 흡음 단열재 패널 제조방법에 관한 것으로, 더욱 상세하게는 건축물의 내장재 및 가구등에 사용되어 건축물이나 가구의 구조적 강도 보강과 함께 방음, 단열, 보온 효과를 발휘하게 하는 건축 내장용 흡음 단열재 패널 제조방법에 관한 것이다.The present invention relates to a method for manufacturing a sound-absorbing insulation panel for building interiors, and more particularly, it is used for interior materials and furniture, etc. of buildings, and the sound absorption, insulation, and heat insulation for building interiors can be exhibited together with reinforcing structural strength of buildings or furniture. The present invention relates to a heat insulation panel manufacturing method.
일반적인 건축용 패널은 종래부터 목재 합판, MDF, 칩보드, 밤라이트, 석고보드 등이 주로 사용되고 잇으나, 이것을 하나의 물질만으로는 구조적 강도와 단열효과를 겸비할 수 없는 것이서 거의 대부분이 유리솜, 암면 등이 내장된 형태로 만들어지고 있다.Conventional building panels are conventionally used wood plywood, MDF, chipboard, balmite, gypsum board, etc., but most of them do not combine structural strength and insulation with only one material. This is built in a built-in form.
그런데 상기 종래의 패널은 제조과정에서 환경공해를 일으킬 뿐 만 아니라 폐기시에도 역시 자연 부식이 곤란하여 페기 비용이 많이 소요되는 문제점을 가지고 있다.However, the conventional panel not only causes environmental pollution during the manufacturing process, but also has a problem in that it is difficult to cause natural corrosion even when disposed of, thus causing a high waste disposal cost.
그리고 일부 패널은 값비싼 목재에 의존하여 만들어지는 것이므로 빈약한 임산자원을 가진 우리나라의 실정에 맞지 않으며, 또, 사용후의 폐기 처리 문제등을 고려하여 볼때 좋은 방편이라 할 수 없다.In addition, some panels are made of expensive wood, which is not suitable for Korea with poor forest resources, and it is not a good way to consider disposal problems after use.
즉, 상기 목제 합판은 소각 폐기할 수 있다 해도 그 가운데에 내장되는 유리솜, 암면, 또 합판을 층층으로 붙여주는 접착제가 유해 물질로 되어 공해를 일으키게 되는 것이다.That is, even if the wood plywood can be incinerated, the glass wool, rock wool, and adhesives that attach the plywood to the layered layer are harmful substances and cause pollution.
이러한 문제는 MDF, 칩보드, 밤라이트, 석고보드 등에서도 정도의 차이는 있지만 거의 마찬가지로 나타나고 있다.This problem occurs in MDF, chipboard, balmite, gypsum board, and the like, but is almost the same.
상기한 바와 같이 이루어지는 종래기술의 문제점을 해소하기 위하여 제안된 본 발명의 목적은 자연 부식될 수 있는 재료로 형성되어 페기 처분이 쉽고 페자원의 활용을 통해 저렴하게 생산할 수 있는 건축 내장용 흡음 단열재패널 제조방법을 제공하는데 있다.The object of the present invention proposed to solve the problems of the prior art made as described above is formed of a material that can be naturally corroded, easy to dispose of waste and can be produced inexpensively through the utilization of waste resources, sound absorption insulation panel for building interior It is to provide a manufacturing method.
이를 실현하기 위한 본 발명은The present invention for realizing this
왕겨와 잘게 썰은 폐종이를 세척믹서기에 투입하여 혼합하면서 세척하는 공정과,The chaff and finely chopped waste paper are put into a washing mixer to mix and wash;
상기 믹서기에서 혼합과 세척된 왕겨와 폐종이를 콘베이어상에 배출시켜 싸래기와 찌꺼기등이 이송시 걸러지게 하면서 온풍기를 통해 고온의 열풍을 가해 건조하는 공정과,Discharging the chaff and waste paper mixed and washed in the blender on the conveyor to filter the waste and debris during transport, and apply hot air with a hot air to dry the hot air;
상기 건조된 왕겨, 접착제, 규산수지, 초산비닐수지를 일정 비율로 혼합믹서기에서 혼합하는 공정과,Mixing the dried chaff, adhesive, silicic acid resin, and vinyl acetate resin at a predetermined ratio in a mixer;
상기 혼합된 왕겨에 고온열풍을 가하면서 공급되는 표면장식부재와 더블어 롤러프레스를 통과시켜 제품을 완성하는 압축 성형공정을 거쳐 제조되는 건축 내장용 흡음 단열재패널 제조방법을 제공하는데 있다.The present invention provides a method for manufacturing a sound-absorbing insulation panel for building interior which is manufactured through a compression molding process of completing a product by passing a surface decoration member and a double roller press supplied while applying hot hot air to the chaff.
상기 혼합공정에서 왕겨, 접착제, 규산수지, 초산비닐수지의 비율을 150: 1: 100: 1 로하여 혼합하여 제조되는 건축 내장용 흡음 단열재의 제조방법을 제공하는데 있다.In the mixing process, the ratio of chaff, adhesive, silicic acid resin, and vinyl acetate resin is set to 150: 1: 100: 1 to provide a method for producing a sound-absorbing insulation for building interiors.
또 상기 혼합공정에서 왕겨, 접착제, 규산수지, 초산비닐수지의 비율을 200: 1: 1: 10 로 혼합하여 제조되는 건축 내장용 흡음 단열재의 제조방법을 제공하는데 있다.The present invention also provides a method for producing a sound-absorbing insulation for building interior, which is prepared by mixing a ratio of chaff, adhesive, silicic acid resin, and vinyl acetate resin in a ratio of 200: 1: 1: 10 in the mixing process.
상기 압축성형공정에서 혼합왕겨의 롤러프레스 통과시 일면 또는 양면에 표면장식부재인 천을 압축 성형으로 부착하여 제조되는 건축 내장용 흡음 단열재 패널의 제조방법을 제공하는데 있다.To provide a method for manufacturing a sound-absorbing insulation panel for building interiors produced by attaching a cloth, which is a surface decoration member on one side or both sides by compression molding during the roller press of the mixed chaff in the compression molding process.
상기 압축성형공정에서 혼합왕겨의 롤러프레스 통과시 일면 또는 양면에 표면장식부재인 종이재를 압축 성형으로 부착하여 흡음 단열재 패널이 제조되는 건축의 내장용 흡음 단열재 패널의 제조방법을 제공하는데 있다.In the compression molding process to provide a method of manufacturing a sound-absorbing insulation panel for the interior of the building in which the sound-absorbing insulation panel is produced by attaching a paper material, which is a surface decoration member on one or both surfaces by compression molding when the roller press of the mixed rice husk passes.
상기 압축성형공정에서 혼합왕겨의 롤러프레스 통과시 일면 또는 양면에 표면장부재인 철판을 압축 성형으로 부착하여 흡음 단열재 패널이 제조되는 건축의 내장용 흡음 단열재 패널의 제조방법을 제공하는데 있다.In the compression molding process to provide a method of manufacturing a sound-absorbing insulation panel for the interior of the building in which the sound-absorbing insulation panel is produced by attaching the iron plate, which is a surface sheet member on one or both surfaces by compression molding during the roller press of the mixed rice husk.
상기 압축성형공정에서 혼합왕겨의 롤러프레스 통과시 일면 또는 양면에 표면장식부재인 수성페인트를 도포하여 압축 성형으로 제조되는 건축의 내장용 흡음 단열재 패널의 제조방법을 제공하는데 있다.In the compression molding process to provide a method of manufacturing a sound-absorbing insulation panel for interior of the building is produced by compression molding by applying a water-based paint as a surface decoration member on one or both surfaces when the roller press of the mixed rice husk passes.
상기 압축성형공정에서 혼합왕겨의 롤러프레스 일면 또는 양면에 표면 장식부재인 조개나 대리석의 석분을 분사후 압축 성형으로 제조되는 건축의 내장용 흡음 단열재 패널의 제조방법을 제공하는데 있다.In the compression molding process is to provide a method for manufacturing a sound-absorbing insulation panel for interior of the building is manufactured by compression molding after spraying the stone powder of the shell or marble which is a surface decorative member on one or both sides of the roller press of the mixed chaff.
상기 압축성형공정에서 혼합왕겨의 롤러프레스 일면 또는 양면에 표면장식부재인 염색된 왕겨를 뿌린 후 압축 성형으로 제조되는 건축의 내장용 흡음 단열재 패널의 제조방법을 제공하는데 있다.In the compression molding process, sprinkled dyed rice husk, which is a surface decoration member, on one or both surfaces of the roller press of mixed chaff, and then providing a method for manufacturing a sound absorbing insulation panel for interior of a building manufactured by compression molding.
상기 압축성형공정에서 혼합왕겨의 롤러프레스 통과시 일면 또는 양면에 표면장식부재인 과수껍질이나 씨앗의 절개편을 배치한 후 압축 성형으로 제조되는 건축의 내장용 흡음 단열재 패널의 제조방법을 제공하는데 있다.In the compression molding process to provide a method of manufacturing a sound-absorbing insulation panel for interior of the building is produced by compression molding after placing the cut pieces of fruit trees or seeds as a surface decoration member on one or both surfaces when the roller press of the mixed rice husk passes. .
본 발명은 왕겨나 폐종이를 세척믹서기를 통해 혼합 세척한 후 콘베이어로 이송시 온풍기로 건조된 왕겨를 접착제, 규산수지, 초산비닐수지를 일정 비율로 혼합한 혼합왕겨를 롤러프레스로 하여금 압축성형하여 흡음 단열재 패널을 제조하며, 롤러프레스에 의한 압축 성형시 천류, 종이재, 철판, 수성페인트 도포, 조개나 대리석의 석분, 염색된 왕격, 열매 껍질이나 씨앗의 절개편을 선택하여 다양한 흡음 단열재 패널을 제조하여 건축물의 내장재나 가구류에 이용하게 된다.According to the present invention, after the mixed chaff or waste paper is mixed and washed through a washing mixer, the compressed rice husk mixed with an adhesive, silicate resin, and vinyl acetate resin in a predetermined ratio is transferred to a conveyor by a roller press. We manufacture various sound-absorbing insulation panels by selecting cut pieces of natural materials, paper materials, iron plates, water-based paints, shells of shells or marbles, dyed royal shells, fruit peels or seeds during compression molding by roller press. It is manufactured and used for interior materials of furniture and furniture.
도1은 본 발명에 따른 흡음 단열재 패널 제조 공정을 도시한 블럭도.1 is a block diagram showing a sound absorbing insulation panel manufacturing process according to the present invention.
*도면의 주요 부분에 대한 부호의 설명** Description of the symbols for the main parts of the drawings *
100:표면장식부재 S10:왕겨,폐종이 혼합세척공정100: surface decoration member S10: chaff, waste paper mixed washing process
S20:건조공정 S30:혼합공정S20: Drying process S30: Mixing process
S40:압축성형공정S40: compression molding process
이하, 본 발명의 바람직한 일 실시예를 첨부한 도면에 의하여 상세하게 설명한다.Hereinafter, with reference to the accompanying drawings a preferred embodiment of the present invention will be described in detail.
도1은 본 발명에 따른 단열재 패널 제조 공정을 도시한 블럭도이다.1 is a block diagram showing a process for manufacturing a heat insulating material panel according to the present invention.
건축의 내장용 흡음 단열재 패널 제조방법은 왕겨와 잘게 썰은 폐종이를 세척믹서기에 투입하여 혼합하면서 세척하는 공정(S10)과, 상기 믹서기에서 혼합과 세척된 왕겨와 폐종이를 콘베이어상에 배출시켜 싸래기와 찌꺼기등을 이송시 걸르면서 온풍기를 통해 고온의 열풍을 가해 건조하는 공정(S20)과, 상기 건조된 왕겨, 접착제, 규산수지, 초산비닐수지를 150:1:100:1의 비율로 혼합믹서기에서 혼합하는 공정(S30)과, 상기 혼합된 왕겨에 고온열풍을 가하면서 공급되는 표면장식부재(100)와 더블어 롤러프레스를 통과시켜 제품을 완성하는 압축 성형공정(S40)으로 이루어지고 있다.The method of manufacturing a sound-absorbing insulation panel for interior decoration of a building is performed by mixing chaff and chopped waste paper into a washing mixer to mix and wash (S10), and discharging the chaff and waste paper mixed and washed by the mixer on a conveyor. Mixing process of transferring hot air and hot air through hot air while filtering and drying waste (S20) and the dried chaff, adhesive, silicate resin and vinyl acetate resin in a ratio of 150: 1: 100: 1 The mixing step (S30), and the compression molding process (S40) for completing the product by passing the surface decoration member 100 and the double roller press supplied while applying a hot hot air to the mixed chaff.
상기 왕겨와 폐종이를 통상의 세척믹서기에 넣고 혼합하여 세척하는 공정(S10)은 왕겨와 페종이에 묻어 있는 이물질을 제거하여 접착시 접착력을 증대하여 패널의 성형을 안정되게 유지하고자 함에 있다.The step (S10) of putting the chaff and the waste paper in a conventional washing mixer to mix and wash to remove the foreign matter on the chaff and waste paper to increase the adhesive strength when bonding to maintain the molding of the panel.
그리고 콘베이어를 통해 이송하면서 건조하는 공정(S20)에서는 왕겨에 포함되어 있던 싸래기나 이물질의 찌꺼기를 거르게 되고, 이때 온풍기를 통해 고온의 열풍을 왕겨등에 송풍하므로서 신속한 건조가 이루어지게 하고 있다.And in the step of drying while transporting through the conveyor (S20) to filter the waste contained in the chaff and foreign matters, and at this time by allowing a high temperature hot air to blow through the hot air blower to the chaff and to make a quick drying.
따라서 통상의 혼합믹서기를 이용 왕겨, 접착제, 규산수지, 초산비닐수지를 150:1:100:1의 비율로 혼합하는 공정(S30)을 통해 주성분인 왕겨간의 접촉력과 변질 방지, 패널의 형태 보존성을 적정하게 유지하는 비율이다.Therefore, the process of mixing chaff, adhesive, silicic acid resin, and vinyl acetate resin at a ratio of 150: 1: 100: 1 using a conventional mixing mixer (S30) prevents contact force and deterioration between the chaffs, which are the main components, and preserves the shape of the panel. It is the ratio to keep appropriate.
상기한 혼합공정(S30)에서의 비율 뿐 만 아니라 왕겨, 접착제, 규산수지, 초산비닐수지의 비율을 200: 1: 1: 10 로 혼합하여 제조할 수 있으며, 이 비율은 한정되지 않으며, 흡음 단열재 패널의 적용부위에 따른 최적의 내구성을 갖는 비율이면 가능하다.Not only the ratio in the mixing process (S30) but also may be prepared by mixing the ratio of chaff, adhesive, silicate resin, vinyl acetate resin to 200: 1: 1: 10, this ratio is not limited, sound absorption insulation It is possible to use the ratio having the optimum durability according to the application area of the panel.
그리고 일정 비율로 혼합 반죽된 왕겨의 압축 성형공정(S40)은 통상의 롤러프레스를 통과하게 하여 흡음 단열재 패널을 성형하게 하고 있다.And the compression shaping | molding process (S40) of the chaff mixed and kneaded by a fixed ratio is made to pass a normal roller press, and to shape the sound absorption heat insulation panel.
이때 롤러프레스를 통과할때 온풍기에 의한 고온열풍을 혼합 반죽된 왕겨에 송풍시킴으로서 패널의 신속한 성형을 도모하고 있다.At this time, the hot press of the hot air blower is blown to the kneaded rice hull as it passes through the roller press to facilitate the rapid molding of the panel.
또, 혼합 반죽된 왕겨가 롤러프레스를 통과할 때 흡음 단열재 패널의 일면 또는 양면에 접착제와 더블어 표면 장식부재(100)인 천류, 치킨타올등의 종이재, 철판, 조개나 대리석의 석분, 다양한 색깔로 염색된 왕겨, 과일껍질이나 씨앗 절개편을 압축 성형으로 부착하여 제조 가능하다.In addition, when the mixed kneaded rice husk passes through the roller press, the adhesive and double surface decoration member 100 on the one or both sides of the sound-absorbing insulation panel 100, a cloth material such as chicken towels, iron plate, stone powder of shells or marble, various colors It is possible to prepare by attaching the chaff, fruit peel or seed incision dyed with compression molding.
그리고 상기 열거한 이외에 표면장식부재(100)인 수성페인트를 도포하여 제조할 수 있어 다양한 건축물의 내,외장에 적용 가능하게 된다.In addition to the enumerated above, it is possible to apply the water-based paint, which is the surface decoration member 100, to be manufactured and applied to interior and exterior of various buildings.
한편, 온풍기에 의한 열풍 온도는 한정되어 있지 않으며, 건조시나 압축성형시 송풍되는 열원은 동일 또는 다를 수 있으며, 흡음 단열재 패널의 제조에 적정한 열원의 열풍을 형성하면 가능하다.On the other hand, the hot air temperature by the hot air heater is not limited, the heat source blown during drying or compression molding may be the same or different, it is possible to form a hot air of the heat source suitable for the production of sound-absorbing insulation panel.
상기 압축성형공정(S40)에서 혼합된 왕겨의 롤러프레스에 의한 압축성형시간은 흡음 단열재 패널의 압축성형 후 형태의 안정화 및 접착성 유지가 이루어 질 수 있는 시간이면 충분하다.The compression molding time by the roller press of the chaff mixed in the compression molding process (S40) is sufficient time to stabilize the form and maintain adhesiveness after compression molding of the sound-absorbing insulation panel.
상기 압축성형공정(S40)에서 혼합된 왕겨의 롤러프레스 통과시 일면 또는 양면에 접착제를 이용 표면장식부재(100)인 조개나 대리석의 분쇄 분말을 분사후 압축 성형하므로서 흡음 단열재 패널의 표면 질감을 다양하게 표현할 수 있게 된다.When the roller press of the chaff mixed in the compression molding process (S40), the surface texture of the sound-absorbing insulation panel by varying the surface texture of the sound-absorbing insulation panel by injection molding after the injection of the crushed powder of the shell or marble of the surface decoration member 100 using an adhesive on one or both sides Can be expressed.
또, 접착제는 흡음 단열재 패널의 제조에 적당한 즉, 왕겨의 접착에 용이한 에멀젼계이면 가능하다.Moreover, an adhesive agent can be sufficient if it is an emulsion type suitable for manufacture of a sound absorption heat insulation panel, ie, easy for adhesion of rice hulls.
이상과 같이 이루어지는 본 발명은 폐기되는 왕겨, 폐종이등을 건축용 자재로 재활용하게 되는 효과가 있다.The present invention made as described above has the effect of recycling the discarded chaff, waste paper and the like as a building material.
흡음 단열재 패널의 일면이나 양면에 천, 종이, 도료, 석분, 염색된왕겨, 과일의 열매 껍질이나 씨앗의 절개편을 용도에 따라 다양하게 부착하여 사용자의 취향에 적절히 대응할 수 있게 되는 건자재이다.It is a building material that can be appropriately responded to the user's taste by attaching various pieces of cloth, paper, paint, stone powder, dyed chaff, fruit peel of fruit or seeds on one or both sides of the sound absorbing insulation panel according to the use.
주성분이 자연부식되는 재질로 되어 폐기시 환경을 오염시키지 않는등 친환경적 재료를 제공하게 되는 효과가 있다.Since the main ingredient is a material that naturally corrodes, it does not pollute the environment at the time of disposal, thereby providing an environment-friendly material.
흡음 단열재 패널을 구성하는 왕겨등의 구입에 따른 비용이 저렴하여 경제적인 생산이 가능하고 저렴하게 공급할 수 있는 효과가 있다.The cost of purchasing chaff, etc. constituting the sound-absorbing insulation panel is low, and economical production is possible and the effect can be supplied at low cost.
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| KR1020010056433A KR20030023285A (en) | 2001-09-13 | 2001-09-13 | Method for manufacturing sound proof and heat-resitant panel |
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| KR100818349B1 (en) * | 2006-01-16 | 2008-04-02 | 박영민 | A sectional floor board with flat heater and its preparing method |
| KR100985416B1 (en) * | 2008-08-12 | 2010-10-05 | 이연재 | interior/exterior panel for building contruction use and fabrication method thereof |
| KR101108918B1 (en) * | 2009-03-11 | 2012-02-29 | 조성균 | Manufacturing methods of rice hull board and the rice hull board thereof |
| KR101531565B1 (en) * | 2013-03-29 | 2015-06-26 | 고재석 | decoration film device for sound absorbing panel and method using the same |
| CN110788958A (en) * | 2012-08-17 | 2020-02-14 | 克瑙夫绝缘私人有限公司 | Wood board and production method thereof |
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