KR20030011441A - The method of simultaneous ejection printing over two colour for jutting printed matter with epoxy resin - Google Patents
The method of simultaneous ejection printing over two colour for jutting printed matter with epoxy resin Download PDFInfo
- Publication number
- KR20030011441A KR20030011441A KR1020010046872A KR20010046872A KR20030011441A KR 20030011441 A KR20030011441 A KR 20030011441A KR 1020010046872 A KR1020010046872 A KR 1020010046872A KR 20010046872 A KR20010046872 A KR 20010046872A KR 20030011441 A KR20030011441 A KR 20030011441A
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- printed matter
- epoxy resin
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41M—PRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
- B41M1/00—Inking and printing with a printer's forme
- B41M1/26—Printing on other surfaces than ordinary paper
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41M—PRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
- B41M1/00—Inking and printing with a printer's forme
- B41M1/12—Stencil printing; Silk-screen printing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41M—PRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
- B41M1/00—Inking and printing with a printer's forme
- B41M1/14—Multicolour printing
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- Printing Methods (AREA)
- Application Of Or Painting With Fluid Materials (AREA)
Abstract
Description
본 발명은 에폭시수지를 이용하여 자동차용 핸들카바지, 여성용 핸드백 표피 등의 표면 처리시 지압효과를 얻기 위하여 반구형 에폭시 알의 집합으로 일정 무늬의 형상을 돌출 성형 되도록하는 인쇄기술 분야에 속함.The present invention belongs to the field of printing technology to use a epoxy resin to protrude a certain pattern of the shape of a set of hemispherical epoxy eggs in order to obtain acupressure effect in the surface treatment of car handle cover, women's handbag skin.
지금까지 실시 기술로는 수작업과 씰크스크린 인쇄 방법을 이용하고 있으나, 수작업의 경우는 에폭시용액을 주사기에 주입하여 한알한알 주사하는 방법으로 실시하므로 작업속도와 인력면에서 씰크스크린 인쇄기술을 따를 수가 없었고 씰크스크린 인쇄는 에폭시알 크기의 균일성과 생산성 등에서 수작업에 비해 상품성을 제고시키는 효과는 있었으나, 에폭시수지의 특성상 성형시 60℃∽80℃의 온도에서 약 1시간정도의 건조시간을 요하는 결함이 있는바, 다른 인쇄잉크를 사용할때 이용할수 있는 다색동시 인쇄용 로타리 씰크인쇄기를 이용할 수가 없음.Until now, the manual technique and the seal screen printing method have been used.However, in the manual process, the epoxy solution is injected into the syringe and injected into the grain, so the seal screen printing technique cannot be followed in terms of work speed and manpower. Seal screen printing has the effect of improving the commerciality compared to the manual work in the uniformity and productivity of epoxy egg size.However, due to the characteristics of epoxy resin, it requires a drying time of about 1 hour at the temperature of 60 ℃ ~ 80 ℃. Cannot use rotary seal printer for multi-color simultaneous printing available when using other printing inks.
따라서, 에폭시수지를 이용하여 돌출로서 2도색 이상의 무늬를 인쇄할 경우에는 언제나 인쇄, 건조, 씰크스크린판 세척등의 실시공정을 색상수 만큼 반복 실시해야하는 불편과 그에따른 생산성 저하의 단점을 감수해야 하는 실정임.Therefore, when printing more than two paints as protrusions by using epoxy resin, it is necessary to bear the disadvantage of the inconvenience of having to repeat the process of printing, drying, sealing screen plate as many times as the number of colors and consequently deterioration of productivity. It is true.
에폭시수지로 돌출인쇄시 인쇄,건조,세척등의 인쇄실시 과정을 색상수에 따라 수회 반복실시 해야 하는 종래 씰크스크린 인쇄기술의 단점을 단 1회 실시로 공정을 단축할수 있도록 다색 동시인쇄기술의 개발과 동 기술을 이용한 마불무늬 연출기술의 부가적 개발.Development of multi-color simultaneous printing technology to shorten the process by performing once the disadvantages of the conventional seal screen printing technology, which requires repeated printing process such as printing, drying, and washing several times depending on the number of colors when printing by extrusion with epoxy resin Additional development of magical rendering technology using dynamic technology.
도1은 다색 동시 사출인쇄 공정도1 is a multi-color simultaneous injection printing process diagram
1. 필요한 크기의 사출인쇄기(이하"사출기"라 함)를 준비함.1. Prepare an injection press of the required size (hereinafter referred to as "injector").
사출기는 필요량의 에폭시용액을 충전할 수 있는 용적과 에폭시 누름판의 최초 삽입공간을 동시에 충족시키는 에폭시용액 충전탱크(이하"탱크"라 함)가 장착 되어야 함. 탱크의 밑면에는 원하는 수량과 원하는 크기의 파이프 부착공이 뚫여 있고, 각 파이프공에는 내경 1.3mm 이내의 일정한 길이(실시자의 설계치)의 파이프를 부착 고정시킴. 파이프 내경을 1.3mm 이내로 한정하는 것은 누름판이 정지시에 누름판의 압력과 무관하게 에폭시용액 자체의 중량과 압력으로 인한 무단사출을 예방하기 위함 임.The injection molding machine should be equipped with an epoxy solution filling tank (hereinafter referred to as a "tank") that simultaneously satisfies the volume of epoxy solution required and the initial insertion space of the epoxy press plate. The bottom of the tank is equipped with pipe attachment holes of desired quantity and size, and each pipe hole is fixed with pipes of fixed length (designer's design value) within 1.3mm of inner diameter. The inner diameter of the pipe should be limited within 1.3mm to prevent the stepless injection caused by the weight and pressure of the epoxy solution itself regardless of the pressure of the pressure plate when the pressure plate stops.
탱크의 하부에는 사출되는 에폭시 알의 돌출 높이를 조정할 수 있는 조절핀을 장착함.The lower part of the tank is equipped with a control pin to adjust the height of projecting the ejected epoxy egg.
2. 색상분리틀(이하"분리틀"이라 함)을 제작함, 분리틀은 외곽이 탱크 내부규격과 동일하되, 분리틀이 탱크에 삽입 또는 이탈됨이 용이하도록 탱크의 내부규격과 분리틀 외곽 규격간에 공차를 둠.2. The color separation frame (hereinafter referred to as "separation frame") is manufactured. The separation frame is the same as the inner standard of the tank, but the inner standard of the tank and the outer frame of the separation frame are easy to insert or detach from the tank. Allow tolerances between specifications.
분리틀의 내부는 제품생산을 위하여 기획된 도안의 각 색상간 경계선과 일치 하도록 분계를 만들고 분리틀의 하단부는 탱크 내부바닥 면과 수평이 되도록 제작 함.The inner part of the separating frame is made to have a dividing line to coincide with the boundary between each color of the drawing designed for product production, and the lower part of the separating frame is made to be horizontal with the bottom surface of the tank.
분리틀의 재질은 약 1mm 내외의 황동 또는 스테인리스 스틸 강판을 사용함이 좋음.It is recommended to use a brass or stainless steel sheet of about 1mm.
너무 얇거나 가벼운 재질로 제작할 경우에는 에폭시용액 충전시 탱크 밑면과 분리틀 하단이 밀착되지 않는 경우가 발생함.In case of making too thin or light material, the bottom of the tank and the bottom of the separation frame may not come in close contact with the epoxy solution.
3. 사출기와 분리틀이 모두 준비 되었으면 다음과 같은 순서로 사출인쇄를 실시함.3. When the injection molding machine and the separation frame are all prepared, perform injection printing in the following order.
가. 분리틀을 탱크내부의 밑면과 밀착되도록 장치함.end. Arrange the separation frame to be in close contact with the bottom of the tank.
이때 분리틀 하단면이 탱크내 사출공 표면과 밀착되지 않을 경우에는 에폭시용액 충전시 다른색을 충전할 빈칸으로 흘러들어가게 되어 사출시 흘러나간 양 만큼의 에폭시용액이 소진될 때까지 도안과 다른무늬가 인쇄될 수 있음.If the bottom surface of the separation frame does not come into close contact with the surface of the injection hole in the tank, when the epoxy solution is filled, it flows into the blank to fill different colors. Can be printed.
나. 필요한 양의 에폭시 용액을 무색인 상태에서 주제 100중량부에 경화제 40중량부(에폭시용액 제조자에 따라 혼합비가 다를 수 있음)를 혼합한 후 퍼짐을 방지하기 위하여 소량의 응집제를 첨가(응집제는 같은 양이라도 온도에 따라 그 반응 효과가 다르며 첨가량도 소수점 두자리 이하의 비율로써 일정수치를 제시할 수 없으므로 실시자의 경험치에 의하여 첨가 함)함.I. 40 parts by weight of the curing agent (mixing ratio may vary depending on the epoxy solution manufacturer) to 100 parts by weight of the main solution in a colorless state with the required amount of epoxy solution, and then a small amount of flocculant is added to prevent spreading. Even though the reaction effect is different depending on the temperature, the addition amount is added according to the empirical experience of the practitioner since a certain value cannot be presented as a ratio with two decimal places or less).
다. "나"항 순서가 끝난 무색의 에폭시용액을 색상별로 계량하여 원하는 안료를 각각 혼합 함. (이때 "나"와 "다"항의 작업과정을 바꿔서 실시할 경우 응집효과가 색상마다 다르게 되어 얻고자 하는 반구형 알의 크기와 높이가 색상마다 각기 다르게 사출 됨)All. Weigh the colorless epoxy solution, which has been completed in the "B" section, by color and mix each desired pigment. (At this time, if the work process of "I" and "C" is changed, the cohesive effect is different for each color, and the size and height of the hemispherical egg to be obtained are different for each color.)
라. 안료가 혼합된 에폭시를 분리틀 속에 색상별로 각각 충전시킴. 이때 충전된 에폭시용액의 면은 수평이 되도록 유의 해야 함.la. Epoxy mixed with pigment is filled into the separation frame by color. At this time, care should be taken so that the surface of the filled epoxy solution is horizontal.
마. 분리틀을 탱크로 부터 이탈시킴, 분리틀이 이탈된 탱크에는 도안에 따라 분리 충전된 각 색상의 에폭시용액이 서로의 압력으로 섞이지 않고 도안의 형상을 유지함.hemp. The separation frame is separated from the tank. In the tank where the separation frame is separated, the epoxy solution of each color separately filled according to the design does not mix with each other and maintains the shape of the design.
바. 분리틀을 이탈시켰으면 누름판을 충전된 에폭시용액 표면에 밀착시킴, 이때 에폭시용액 표면과 누름판 사이에 공기막이 생기지 않도록 함. 공기막이 생길경우 사출시 공기막이 있는 부분은 압력이 고르지 못하여 사출된 알맹이의 크기가 고르지 못함. 공기막 발생을 예방하기 위하여 누름판의 한쪽 끝부분에 공기구를 뚫고, 공기구가 없는 쪽에서 부터 서서히 밀착시킨 후 남은 공기를 공기구로 배출시킨 다음 공기구를 밀폐시킴.bar. Once the separation frame has been removed, the pressure plate is brought into close contact with the surface of the filled epoxy solution so that no air film is formed between the surface of the epoxy solution and the pressure plate. If an air film is formed, the part with the air film at the time of injection is uneven pressure, so the size of the injected kernel is not even. In order to prevent the formation of air film, the air hole is drilled at one end of the pressure plate, and the air hole is slowly pressed from the side without the air hole, and then the remaining air is discharged to the air hole and the air hole is sealed.
사. 실시자가 마블무늬를 원할 경우에는 분리틀을 이탈시킨 후 누름판을 에폭시 표면에 밀착시키기 전에 적당한 크기의 막대기를 색상간 경계부에 수직으로 탱크바닥까지 밀어 넣은 후 경계부의 서로다른 색이 마블무늬로 혼합 되도록 기술껏 저어주는 작업을 함.four. If the practitioner wants a marble pattern, remove the separation frame and push the appropriate size stick to the bottom of the tank perpendicularly to the boundary between the colors before sticking the pressure plate to the epoxy surface. Stir to skill.
아. 누름판으로 탱크에 압력을 가하여 사출인쇄 함. 받침대는 원단의 입출을용이하게 하도록 상하왕복 운동이 가능하게 하여햐 함.Ah. Press printing to apply pressure to the tank. The pedestal should be able to move up and down to facilitate the entry and exit of the fabric.
자. 사출 인쇄물을 건조시킴. 건조방법은 에폭시용액에 따라 종래 공연히 실시되고 있는 방법으로 실시함.character. Dry the injection print. Drying method is carried out by the method conventionally performed according to the epoxy solution.
반구형 돌출인쇄에 있어서 종래 씰크스크린 인쇄기술로는 실시할 수 없는 다색상동시 인쇄기술의 개발로 실시공정을 단축 하므로 생산성을 높임과 동시에 원가를 절감하는 효과가 있고, 동 기술로 인하여 부가적으로 발생하는 마블무늬 사출인쇄 기술의 창출로 제품의 품격을 고양시키는 효과가 있음.In the hemispherical projection printing, the development process can be shortened by the development of multi-color simultaneous printing technology which cannot be performed by the conventional seal screen printing technology, thereby increasing the productivity and reducing the cost. The creation of marble-patterned injection printing technology has the effect of enhancing the quality of products.
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Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR880000351A (en) * | 1986-06-18 | 1988-03-25 | 이인호, 강선태 | Formation method of color pattern of artificial stone |
KR19990045923A (en) * | 1999-02-13 | 1999-06-25 | 오판원 | Multicolor and pattern shoe sole manufacturing method |
KR19990062365A (en) * | 1997-12-31 | 1999-07-26 | 박연차 | Simultaneous Forming of Dichroic and Other Physical Properties Using Pyron Injection |
KR20000033536A (en) * | 1998-11-24 | 2000-06-15 | 박정수 | Method for intruding bottom piece of footwear and metal mold thereof |
-
2001
- 2001-08-02 KR KR1020010046872A patent/KR20030011441A/en not_active Application Discontinuation
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR880000351A (en) * | 1986-06-18 | 1988-03-25 | 이인호, 강선태 | Formation method of color pattern of artificial stone |
KR19990062365A (en) * | 1997-12-31 | 1999-07-26 | 박연차 | Simultaneous Forming of Dichroic and Other Physical Properties Using Pyron Injection |
KR20000033536A (en) * | 1998-11-24 | 2000-06-15 | 박정수 | Method for intruding bottom piece of footwear and metal mold thereof |
KR19990045923A (en) * | 1999-02-13 | 1999-06-25 | 오판원 | Multicolor and pattern shoe sole manufacturing method |
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