KR200254604Y1 - Heat insulating, sound-absorbing, and shock-absorbing materials of crosslinked polyethylene foam - Google Patents
Heat insulating, sound-absorbing, and shock-absorbing materials of crosslinked polyethylene foam Download PDFInfo
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- KR200254604Y1 KR200254604Y1 KR2020010023347U KR20010023347U KR200254604Y1 KR 200254604 Y1 KR200254604 Y1 KR 200254604Y1 KR 2020010023347 U KR2020010023347 U KR 2020010023347U KR 20010023347 U KR20010023347 U KR 20010023347U KR 200254604 Y1 KR200254604 Y1 KR 200254604Y1
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Abstract
본 고안은 미세한 독립기포(closed cell)로 구성된 저·고밀도 가교발포폴리에틸렌 시트를 이용한 건축용 단열, 흡음 및 충격흡수재의 제조방법 및 시공에 관한 것으로, 본 고안의 목적은 건축물 주거경계간 단열효과, 충격완화 및 차음효과를 개선하기 위한 것이다.The present invention relates to a method and a method for manufacturing a heat insulation, a sound absorption and a shock absorber for a building using a low-density and high-density crosslinked polyethylene sheet composed of a minute closed cell. The object of the present invention is to provide an insulation effect, To improve the mitigation and sound insulation effect.
일반적으로 발포폴리에틸렌 시트는 내약품성이 우수하고, 흡습성이 작으면서 재질이 부드럽고, 특히 가교화된 폴리에틸렌 시트는 성형성이 우수하고 가벼우면서도 내마모성 및 강성과 같은 물리적 성질이 양호하며, 미세한 독립기포체로 구성되므로 단열·차음·완충성이 우수한 특징으로 인하여 건축용 단열흡음 및 충격흡수재로서의 탁월한 효과를 제공한다.In general, the foamed polyethylene sheet is excellent in chemical resistance, has a small hygroscopicity, and is smooth in material. Particularly, the crosslinked polyethylene sheet is excellent in moldability, light in weight, good in physical properties such as abrasion resistance and rigidity, It is excellent in insulation, sound insulation and cushioning, and thus provides excellent effects as a sound insulating and shock absorber for buildings.
Description
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본 고안은 건축물 주거경계간 특히 상하층간에 발생되는 충격음, 진동음을 최소화하여 쾌적한 주거생활을 제공하고, 더불어 단열효과를 배가하여 난방비 절감을 이루고자 한다. 종래에는 슬래브 상단에 경량기포콘크리트, 발포스치로폴 등의 단열 및 흡음 특성이 있는 자재를 단독 또는 복합 사용하여 단열 및 흡음층 형성해 왔다. 기존의 자재들이 가지는 장단점을 고려하여 시공성, 내구성, 완충성, 단열성, 흡음특성 등의 제 특성이 우수한 가교화된 발포폴리에틸렌시트는 전술한 용도의 건축용 자재로써 탁월한 기능과 효과를 제공한다. 특히 본 고안에서는 시공상 용이하도록 외부에는 저발포(고밀도)의 발포폴리에틸렌시트를 사용하고, 단열특성을 고려하여 상단에는 알루미늄 호일을 엠보싱처리하고, 흡음 및 완충성을 높이기 위해 중앙에는 고발포(저밀도) 발포폴리에틸렌시트를 별도의 공정을 거쳐 원통형의 타공체가 형성되도록 제작하였다.This design minimizes the impact sound and vibration noise generated between the upper and lower floors of the building residence boundary, thereby providing a pleasant residential living environment. In addition, the heating effect is to be reduced by doubling the insulation effect. Conventionally, materials having heat insulation and sound absorption characteristics such as lightweight foamed concrete and foamed styrofoam are used alone or in combination at the upper end of the slab to form a heat insulation and a sound absorption layer. Considering the advantages and disadvantages of existing materials, the crosslinked foamed polyethylene sheet excellent in properties such as workability, durability, buffering property, heat insulation property, and sound absorption property provides excellent functions and effects as a building material for the above-mentioned purposes. In particular, in the present invention, a foaming polyethylene sheet having a low foaming density (high density) is used on the outside so as to facilitate construction, and an aluminum foil is embossed on the upper side in consideration of the heat insulating property. In order to improve sound absorption and buffering property, ) The foamed polyethylene sheet was produced through a separate process so as to form a cylindrical perforated body.
제1도의 도면(a)는 본 고안의 사시도, 도면(b)는 도면(a)의 단면도, 도면(c)는 참조번호(1)의 확대도.1 (a) is a perspective view of the present invention, Fig. 1 (b) is a sectional view of Fig. 1 (a), and Fig. 1 (c) is an enlarged view of a reference numeral 1;
제2도는 본 고안의 건축물 바닥 단면도.Figure 2 is a section view of the building floor of the present invention.
(*)각 도면의 주요부분 및 참조번호에 대한 설명(*) Explanation of main parts and reference numbers of each drawing
1. 타공체1. Perforated body
2. 알루미늄 호일2. Aluminum foil
3. 고밀도 가교발포폴리에틸렌 시트3. High density crosslinked polyethylene sheet
4. 저밀도 가교발포폴리에틸렌 시트4. Low density crosslinked polyethylene sheet
5. 독립기포(closed cell)5. Closed cell
6. 연속기포(open cell)6. Open cell
7. 바닥마감재7. Floor Finish
8. 배관층 및 마감몰탈8. Piping layer and finishing mortar
9. 경량기포콘크리트9. Lightweight foam concrete
10. 가교발포폴리에틸렌계 단열흡음 및 충격흡수재10. Crosslinked Polyethylene Insulation Sound Absorbing and Shock Absorber
11. 슬래브11. Slab
본 고안의 목적을 달성하기 위하여 제작된 발포폴리에틸렌계 단열흡음 및 충격흡수재(10)는 미세하고 균일한 기포로 구성된 서로 다른 밀도 범위의 가교발포폴리에틸렌시트를 삼중으로 열용착하고, 상단부 표면에는 30내지 50㎛ 두께의 알루미늄 호일(2)을 엠보싱 형상으로 열융착시키고, 중앙에 사용된 가교발포폴리에틸렌시트는 별도의 공정을 거쳐 일정간격으로 원통형의 타공체가 형성되는 것을 특징으로 하는 건축용 자재이다.The foamed polyethylene insulation-type sound absorbing and shock absorber 10 manufactured to achieve the purpose of the present invention is prepared by triple-heat-fusing a cross-linked foamed polyethylene sheet of different density range composed of fine and uniform bubbles, The aluminum foil 2 having a thickness of 쨉 m is thermally fused in an embossed form and the cross-linked foamed polyethylene sheet used in the center is a construction material having a cylindrical perforated body formed at regular intervals through a separate process.
본 고안의 바람직한 실시 예를 첨부한 도면에 의거하여 설명하면 다음과 같다.Preferred embodiments of the present invention will now be described with reference to the accompanying drawings.
제 1도의 도면(a)는 본 고안에 따른 사시도, 도면(b)의 단면도이며, 도면(c)는 도면(a)의 참조번호(1)의 확대도이다. 제2도는 본 고안의 적용에 따른 건축물 바닥단면도이다.1 (a) is a perspective view of the present invention, and FIG. 1 (c) is an enlarged view of a reference numeral 1 of FIG. 1 (a). FIG. 2 is a bottom cross-sectional view of the building according to the application of the present invention.
제1도의 도면(a)또는 도면(b)에서 도시한 것으로서, 삼중으로 결합된 가교발포폴리에틸렌시트중 상하단부에 사용된 시트의 재질은 고밀도 가교발포폴리에틸렌시트(3)로서, 그 두께가 3 내지 7mm으로 열전도율이 0.030 내지 0.038㎉/m·hr·℃이며, 밀도가 0.050 내지 0.125g/㎤ 범위의 것으로 발포배율이 8 내지 20배율의 것이다. 이는 비교적 단단하고 견고한 특성으로 인하여 시공이 용이한 물성을 제공한다.As shown in FIG. 1 (a) or FIG. 1 (b), the material of the sheet used at the upper and lower ends of the triple-crosslinked crosslinked expanded polyethylene sheet is a high density crosslinked foamed polyethylene sheet 3, 7 mm, a thermal conductivity of 0.030 to 0.038 kPa / m · hr · 캜, a density of 0.050 to 0.125 g / cm 3, and an expansion ratio of 8 to 20 times. This provides a physical property that is easy to construct due to its comparatively hard and rigid properties.
중앙부에 사용된 저밀도 가교발포폴리에틸렌시트(4)의 재질은 두께가 5 내지 10mm으로 열전도율이 0.028 내지 0.032㎉/m·hr·℃이며, 밀도가 0.025 내지 0.050g/㎤ 범위의 것으로 발포배율이 20 내지 40배율의 것이다. 전술한 고밀도 가교발포폴리에틸렌시트에 비해 셀구조의 특성상 단열 및 흡음 특성이 우수하며, 특히 제1도의 도면(c)에서 보듯이 일정간격으로 형성된 원통형의 타공체가 다량의 연속기포(open cell)를 형성하여 탁월한 흡·차음 및 충격흡수성을 제공한다.The low density crosslinked polyethylene sheet 4 used in the central portion has a thickness of 5 to 10 mm, a thermal conductivity of 0.028 to 0.032 kPa / m · hr · 캜, a density of 0.025 to 0.050 g / cm 3, an expansion ratio of 20 To 40 times magnification. As compared with the above-mentioned high-density crosslinked foamed polyethylene sheet, the heat-insulating and sound-absorbing characteristics are excellent due to the characteristics of the cell structure. Particularly, as shown in FIG. 1 (c), the cylindrical punched body formed at regular intervals forms a large amount of open cells Thereby providing excellent absorption / sound absorption and impact absorption.
상단부에 부가적으로 열융착된 알루미늄 호일(2)은 열반사판 역할을 수행하여 상부 가열원(난방시설)의 직하방향으로의 열손실을 효과적으로 차단시켜준다.The aluminum foil 2 additionally thermally adhered to the upper part serves as a heat reflecting plate and effectively blocks the heat loss in the direct downward direction of the upper heating source (heating facility).
제2도는 전술한 발포폴리에틸렌계 단열흡음 및 충격흡수재의 실시예에 대한 건축물에서의 바닥단면도이며, 도시한 바와 같이 슬래브상에 일정규격의 평판으로 제작된 시트를 시공하여 상부에서 직하방향으로의 충격음, 소음 및 열적전달을 차단 또는 흡수하는 지대를 형성시키고, 그 위에 경량기포콘크리를 타설하여 다중의 단열 및 흡음층을 형성하고, 차례로 난방배관, 마감몰탈 그리고 바닥마감재를 시공하여 적용할 수 있다.FIG. 2 is a bottom sectional view of the above-described foamed polyethylene insulation sound absorbing and shock absorber according to an embodiment of the present invention. As shown in the drawing, a sheet made of a flat plate of a predetermined standard is placed on a slab, , A zone for blocking or absorbing noise and thermal transmission is formed, a lightweight foamed concrete is placed thereon to form a plurality of heat insulating and sound absorbing layers, and a heating pipe, a finish mortar and a bottom finishing material are sequentially applied.
이상에서와 같이 본 고안에 의하면, 주재질인 발포폴리에틸렌시트의 특징인 경량성, 유연성, 내약품성, 내마모성 및 강성과 같은 물리적 특성으로 인하여 기존의 발포스치로폴에 비하여 시공상 유리하고 내구성이 뛰어나 반영구적으로 사용이 가능하다. 또한 기존에는 슬라브상에 경량기포콘크리트 또는 발포스치로폴로 단열층을 형성하고 그 위에 난방배관을 하고 마지막으로 몰탈로 마감하는 형태의 시공법이 사용되어왔으나, 일반적으로 철근콘크리트 구조의 건축물의 경우 벽면을 투과하는 공기음 차단에는 유리하지만 진동에너지는 보다 쉽게 멀리 전달되는 경향이 있다. 이 때문에 본 고안의 제 특성을 이용하면 슬래브와 슬래브 상단구조물을 서로 다른 독립된 상태로 분리시키는 구조를 형성하여 열, 소음 진동 등의 전달과정을 최소화할 수 있는 완충지대를 제공하게 된다.As described above, according to the present invention, due to the physical properties such as light weight, flexibility, chemical resistance, abrasion resistance and rigidity, which are characteristic of the foamed polyethylene sheet as the main material, they are more advantageous in construction and durability than conventional foamed styropoles, It is possible to use. Also, in the past, a method of forming a heat insulation layer of lightweight foam concrete or foamed styrofoam on a slab, heating piping on the insulation layer, and finally finishing with mortar has been used. However, in the case of a building having a reinforced concrete structure, It is advantageous for blocking air noise, but vibration energy tends to be transmitted more easily. Therefore, by using the characteristics of the present invention, a structure for separating the slab and the upper end structure of the slab into separate independent states is provided, thereby providing a buffer zone for minimizing the transmission process of heat, noise, and vibration.
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2010117136A1 (en) * | 2009-04-06 | 2010-10-14 | Song Jeong Gon | Apparatus and method for manufacturing a reflective heat insulator |
KR101116240B1 (en) * | 2006-09-21 | 2012-03-07 | (주)엘지하우시스 | Interfloor noise proofing material and floor execution method using the same |
KR101505094B1 (en) | 2014-12-04 | 2015-03-25 | 이서영 | method and sructure of construction of sound insulation |
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2001
- 2001-07-27 KR KR2020010023347U patent/KR200254604Y1/en not_active IP Right Cessation
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR101116240B1 (en) * | 2006-09-21 | 2012-03-07 | (주)엘지하우시스 | Interfloor noise proofing material and floor execution method using the same |
KR101116238B1 (en) * | 2006-09-21 | 2012-03-07 | (주)엘지하우시스 | Interfloor noise proofing material and floor execution method using the same |
WO2010117136A1 (en) * | 2009-04-06 | 2010-10-14 | Song Jeong Gon | Apparatus and method for manufacturing a reflective heat insulator |
US8267141B2 (en) | 2009-04-06 | 2012-09-18 | Jeong Gon Song | Heat insulator manufacturing system and method |
KR101505094B1 (en) | 2014-12-04 | 2015-03-25 | 이서영 | method and sructure of construction of sound insulation |
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