KR20020073075A - process of manufacturing construction materials using scwage sludgc and powdered wastcwater - Google Patents

process of manufacturing construction materials using scwage sludgc and powdered wastcwater Download PDF

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Publication number
KR20020073075A
KR20020073075A KR1020010013841A KR20010013841A KR20020073075A KR 20020073075 A KR20020073075 A KR 20020073075A KR 1020010013841 A KR1020010013841 A KR 1020010013841A KR 20010013841 A KR20010013841 A KR 20010013841A KR 20020073075 A KR20020073075 A KR 20020073075A
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water
sewage sludge
paper powder
present
mixing
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KR1020010013841A
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Korean (ko)
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최명부
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최명부
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    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B18/00Use of agglomerated or waste materials or refuse as fillers for mortars, concrete or artificial stone; Treatment of agglomerated or waste materials or refuse, specially adapted to enhance their filling properties in mortars, concrete or artificial stone
    • C04B18/04Waste materials; Refuse
    • C04B18/18Waste materials; Refuse organic
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B30/00Compositions for artificial stone, not containing binders
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/00034Physico-chemical characteristics of the mixtures
    • C04B2111/00129Extrudable mixtures
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/40Porous or lightweight materials
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/91Use of waste materials as fillers for mortars or concrete

Abstract

PURPOSE: Provided is a manufacturing method of construction interior materials and bricks which have light weight, heat insulation and no harmful materials by using sewage sludge and waste paper powder. CONSTITUTION: The construction interior materials comprise 100kg (water content:60%) of waste water sludge from dye industry, 20kg of water paper powder, 2kg of salt, KMnO4 solution obtained by dissolving 200g of KMnO4 into 500ml of water, 1kg of FeSO4, NH4OH solution obtained by dissolving 1kg of NH4OH into 1000ml of water. The construction materials are manufactured by mixing the above components, extruding the mixed paste in a brick shape, and drying at 200deg.C.

Description

생활하수스러치와 폐종이분말을 이용한 건축자재 제조방법{process of manufacturing construction materials using scwage sludgc and powdered wastcwater}Process of manufacturing construction materials using scwage sludgc and powdered wastcwater}

본 발명은 생활하수스러지와 폐종이분말을 이용한 건축용내장제 및 내장벽돌 제조방법이다. 현재 생활하수스러지는 대부분 유기물로 되어 있어 건조되면 가벼울뿐 아니라 보온효과도 있다. 본 발명은 생활하수속에 함유한 세균등을 살균하기 위하여 인자에 유해한 염소등을 사용하지 않고 천일염을 사용하므로 살균효과와 방비효과를 높이면서 냄새제거를 하기 위하여 강력한 산화제인 과망간산칼륨을 혼합하면서 환원제인 황산제1철을 사용하므로 과망간산칼륨과 황산제1철은 사용했을 때 가장 탈취효과가 있고 가격이 저렴하고 또한 과망간산칼륨 자체에 살균력과 탈취효과가 동시에 있기때문에 사용하면서 건축자재로서는 필히 방염처리가 되어야 하므로 염화암몬을 사용하면서 방미제로 크로로소오트유를 사용하여 상기 하수스러치에 혼합믹스하면서 본 발명의 주안점이 되는 폐종이를 칼날이 달린 분쇄기에 분쇄 믹스하여 사용하므로 생활하수에 함유된 수분을 동시에 흡착하면서 가교와 충진 및 보온 효과를 높일 수 있는 폐종이분말을 선택사용하여 믹스하여 본 발명이 만들고자 하는 건축 내장제 및 벽돌형틀을 만들어 압출하여 200°c 높은 열에 건조하여 본 발명의 생활하수스러지를 이용한 건축 내장제 및 내장벽돌을 만들어 사용하므로 생활하수스러지가 땅속등에 매립될 경우 침출수등으로 수질요염을 부추기고 있고 또한 경제적인 부담이 크다 본 발명은 생활하수스러지를 자원화하여 건축용 내장제 및 내장벽돌을 만들어 사용하는데 있다.The present invention is a method for producing a building interior and built-in brick using sewage sludge and waste paper powder. Currently, sewage sludge is mostly organic, so it is not only light when dried but also has a warming effect. The present invention uses a natural salt to sterilize bacteria contained in domestic sewage without using chlorine, which is harmful to the factor, so that it is a reducing agent while mixing potassium permanganate, a powerful oxidizing agent, to remove odor while enhancing sterilization and defense effects. Since ferrous sulfate is used, potassium permanganate and ferrous sulfate have the most deodorizing effect, the price is low, and the sterilizing and deodorizing effect of potassium permanganate itself must be used. Therefore, while using mixed ammonium chloride as a preservative and mixed with the sewage sludge by using the crosorot oil as a preservative, the waste paper which is the main point of the present invention is used by pulverizing and mixing in a grinder with a blade so that the water contained in domestic sewage At the same time, lungs that can increase crosslinking, filling and warming effect while adsorbing Mix and use the horses to make the building interior and brick frame to make the present invention to extrude and dry in 200 ° C high heat to make the building interior and interior brick using the living sewage sludge of the present invention living sewage sludge When buried in the back is used to stimulate water quality with leachate, etc. and economic burden is large The present invention is to make the use of domestic sewage sludge and to make a building interior materials and interior bricks.

본 발명은 상기한 바와 같은 문제점을 해결하기 위하여 생활하수스러지를 건축용내장제 및 내장벽돌을 만들기 위해 생활하수스러지에 함유된 수분을 흡착하기 위해 폐종이분말을 분쇄하여 톱밥과 같이 부드럽게 만들어 상기 생활하수스러지와 혼합 믹스하면서 살균,탈취, 방염, 방미 처리하여 제조 하고자 하는 건축내장제 및 단열제를 벽돌등 형틀을 만들어 압출하여 200°c 건조기에 넣고 건조하여 본 발명의 생활하수스러지를 이용한 건축용 자제를 제조하는 방법을 제공하는데 있다.The present invention is to solve the problems as described above by grinding the waste paper powder to adsorb the water contained in the domestic sewage sludge to make the building sewage for the building and the built-in bricks, such as sawdust to make the domestic sewage sludge While mixing with paper, sterilization, deodorization, flame retardant, anti-corrosion treatment, building interior and insulation to be manufactured by making bricks, etc., extruded into a 200 ° c dryer and dried to produce construction materials using domestic sewage sludge of the present invention To provide a way.

상기한 바와 같은 목적을 달성하기 위한 본 발명의 주안점은 염색하수스러지 100kg(수분 60%)를 고형분 40kg을 계산하여 폐종이 분말 20kg을 혼합 믹스하면서 천일염소금2kg과 과망칸산칼륨, 물500㎖ 200g혼합 용해하면서 황산제1철(40%)1kg과 방염제인 염화암모늄1kg을 물 1000㎖에 용해하고 또한 방미제인 크로로소오트유 500㎖를 상기 폐스러지와 폐종이분말이 믹스하는 재료에 투입한다. 폐종이 분말의 입자가 폐스러지의 수분을 흡착하여 눈에 보이지 않게 고르게 퍼지도록 믹스하면 가교가 우수한 반고체장이 된다. 상기 반고체장을 만들고자 하는 건축내장제의 형틀을 만들어 압출하여 200°c 건조기에 넣고 건조하면 가볍고 충진효과는 물론 스치로폴과 같이 보온 효과가 우수한 건축내장제가 만들어진다. 상기 본 발명에서 주안점으로 사용된 것은 폐종이를 분쇄하여 폐종이분말을 만들어 사용하므로 생활하수스러지를 자원화하는데 가장 큰 문제인 수분제거를 완전히 해결하였고 또한 건축단열제 및 내장제로 사용할 수 있었다. 또한 살균제로 염소 계열의 약품을 사용하지 않았는 것은 염소는 발암불질의 원인이 되므로 사용하지 않았고 소금을 사용한 것은 옛날 우리네 조상들이 목제를 소금물에 넣고 사용하므로 썩지 않거나 벌레가 기생하지 않았기 때문에 사용하면서 동시에 방염 효과도 있어 소금을 선택하였다. 또한 탈취제로 가격이 저렴하고 산화력이 강한 과망산칼륨을 사용하면서 환원제로는 과망산칼륨에 황산제1철이 우수한 효과가 있어 동시에 사용하였다. 또한 방염 방미제는 공지된 약품을 사용하였다. 또한 살균에 크게 신경을 쓰지 않았는 것은 본 발명의 생활하수스러지와 폐종이 분말을 이용한 건축 내장제의 마지막 공정에서 건조기에 200°c 높은 열로 건조하면서 모든것이 살균됨으로 특별한 살균제를 사용하지 않았다. 또한 염료를 환합하여 색상을 마음대로 낼수 있다. 상기한 바와 같은 특성을 갖는 본 발명의 실시예를 하기에서 보다 더 상세하게 살펴본다.The main point of the present invention for achieving the object as described above is to calculate the solid content 40kg of dyeing sewage sludge 100kg (60% moisture) while mixing 20kg of waste paper powder mixed with 2kg of natural salt and potassium permanganate, water 500ml 200g While mixing and dissolving 1 kg of ferrous sulfate (40%) and 1 kg of ammonium chloride as flame retardant, dissolve in 1000 ml of water, and add 500 ml of croissant ointment as a preservative to the material mixed with the waste sludge and waste paper powder. do. When the particles of the pulverized paper powder are mixed to adsorb the waste sludge and spread out invisibly, it becomes a semi-solid field having excellent crosslinking. Making a mold of the building interior to make the semi-solid length is extruded and dried in a 200 ° c dryer to make a light and filling effect, as well as excellent building insulation such as Schiropol. The main point of the present invention was used to make waste paper powder by pulverizing waste paper, thus completely eliminating moisture, which is the biggest problem in recycling domestic sewage sludge, and could be used as a building insulation and interior agent. In addition, the use of chlorine-based chemicals as a disinfectant did not use chlorine as a cause of carcinogenicity, and the use of salt does not rot or worms due to the fact that our ancestors used wood in salt water. There was also an effect, so I chose salt. In addition, low cost and strong oxidizing potassium potassium permanganate as a deodorant, while ferrous sulfate has an excellent effect on potassium permanganate as a reducing agent was used simultaneously. In addition, the flame retardant was used a known drug. In addition, it did not pay much attention to sterilization of the living sewage sludge and waste paper powder of the present invention in the last process of the interior of the interior of the building material was dried at 200 ° C high heat in the dryer, everything was sterilized and did not use a special fungicide. You can also mix and match dyes to create your own color. An embodiment of the present invention having the above characteristics will be described in more detail below.

〔실시예 1〕EXAMPLE 1

제1공정1st process

생활하수스러지 100kg(함수율60%포함)에 소금 2kg을 넣고 믹스하여 녹이면서 물500㎖에 과망산간칼륨 200g을 용해하고 또한 황산제1철 2kg을 상기 생활하수스러지에 혼합하여 믹스한다.2 kg of salt is added to 100 kg of household sewage sludge (containing 60% water content) and dissolved by mixing, dissolving 200 g of potassium permanganate in 500 ml of water, and mixing 2 kg of ferrous sulfate into the domestic sewage sludge.

제2공정2nd process

폐종이 20kg을 칼날이 달린 분쇄기에 분쇄믹스하여 분말을 만든다.20kg of lung paper is pulverized and mixed in a grinder with a blade to make powder.

제3공정3rd process

제1공정재료와 제2공정의 재료를 혼합믹스한다.The first process material and the material of the second process are mixed and mixed.

제4공정4th process

염화암모늄 1kg을 물 1500㎖에 녹여 준비하고 크로로스트유 500㎖를 준비한다.1 kg of ammonium chloride is dissolved in 1500 ml of water, and 500 ml of croissant oil is prepared.

제5공정5th process

제4공정의 방염제 및 방미제를 제3공정에 혼합 믹스한다.The flame retardant and the flavourant of the fourth step are mixed and mixed in the third step.

제6공정6th process

제5공정의 폐스러지와 폐종이분말이 완전히 혼합되어 폐종이 분말이 완전히 퍼지게 믹스한다.The waste sludge and the waste paper powder of the fifth process are completely mixed so that the waste paper powder is completely spread.

제7공정7th process

본 발명이 만들고자 하는 건축자재 형틀을 준비한다. 형틀은 벽돌 형틀을 준비하였다.Prepare a building material template to be made by the present invention. The template prepared a brick template.

제8공정8th process

제6공정의 재료를 제7공정의 형틀에 넣고 압출한다.The material of a 6th process is put into the mold of a 7th process, and is extruded.

제9공정9th process

건조기를 준비한다.Prepare the dryer.

제10공정10th process

제8공정의 압출된 본 발명의 내장벽돌을 제9공정의 건조기에 넣고 200c열로 완전 건조하여 본 발명의 제품을 완성한다.The built-in brick of the present invention, which is extruded in the eighth step, is placed in a dryer of the ninth step and completely dried in 200c rows to complete the product of the present invention.

상기한 바와 같은 본 발명에 따른 생활하수스러지와 폐종이를 이용한 건축용내장제는 가볍고 보온성과 충진효과가 있어 스치로폴과 같이 단열효과가 우수할 뿐 아니라 환경공해를 야기치 않는다. 현재 널리 사용하고 있는 스치로폴은 생분해도가 잘되지 않아 땅에 잘 썩어 환경공해를 야기시키고 화제시 유독깨스등으로 대형화제를 유발시킬 뿐 아니라 사용규제를 하고 있다. 또한 본 발명의 제품으로 건축내장제 및 단열제로 사용할 경우 생활하수스러지의 문제점을 동시에 해결하는데 효과가 있다.Building sewage using sewage sludge and waste paper according to the present invention as described above is light and has a warming and filling effect, such as Schiropol not only has excellent thermal insulation effect and does not cause environmental pollution. Schiropol, which is widely used at present, is not biodegradable, so it rots well on the ground, causing environmental pollution, and in addition to causing large-scale agents such as poisonous sesame seeds, it regulates its use. In addition, the product of the present invention is effective in solving the problems of domestic sewage when used as a building interior and insulation.

Claims (1)

생활하수스러지 100kg(수분함수율 60%포함)에 소금, 과망간산칼륨과 황산제1철을 혼합믹스하면서 항균 및 탈취하면서 폐종이 분말 20kg을 혼합믹스하면서 방염, 방미 처리하여 건축자제등을 형틀을 만들어 압출하여 건조기에 200°c 열로 건조하여 건축용단열제 및 내장벽돌을 제조하는 방법Mixing salt, potassium permanganate and ferrous sulfate with 100kg of household sewage sludge (60% water content), antibacterial and deodorizing, mixing 20kg of waste paper powder, flameproofing and anti-finishing process to make building materials Method of manufacturing building insulation and building bricks by extrusion and drying at 200 ° C in a dryer
KR1020010013841A 2001-03-13 2001-03-13 process of manufacturing construction materials using scwage sludgc and powdered wastcwater KR20020073075A (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100969922B1 (en) * 2009-12-31 2010-07-14 김석 The resin hose which has a metal time characteristic and the manufacturing method
CN101875555A (en) * 2010-07-02 2010-11-03 海盐达贝尔新型建材有限公司 Energy-saving sintering heat-reserving brick
CN104692771A (en) * 2015-03-12 2015-06-10 北京元泰达环保建材科技有限责任公司 Road paving material prepared from construction waste composite sludge and preparation method of road paving material

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100969922B1 (en) * 2009-12-31 2010-07-14 김석 The resin hose which has a metal time characteristic and the manufacturing method
CN101875555A (en) * 2010-07-02 2010-11-03 海盐达贝尔新型建材有限公司 Energy-saving sintering heat-reserving brick
CN101875555B (en) * 2010-07-02 2012-06-13 海盐达贝尔新型建材有限公司 Energy-saving sintering heat-reserving brick
CN104692771A (en) * 2015-03-12 2015-06-10 北京元泰达环保建材科技有限责任公司 Road paving material prepared from construction waste composite sludge and preparation method of road paving material

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