KR20020072014A - Digital textile printing method - Google Patents
Digital textile printing method Download PDFInfo
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- KR20020072014A KR20020072014A KR1020010011958A KR20010011958A KR20020072014A KR 20020072014 A KR20020072014 A KR 20020072014A KR 1020010011958 A KR1020010011958 A KR 1020010011958A KR 20010011958 A KR20010011958 A KR 20010011958A KR 20020072014 A KR20020072014 A KR 20020072014A
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- transfer paper
- paper
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P5/00—Other features in dyeing or printing textiles, or dyeing leather, furs, or solid macromolecular substances in any form
- D06P5/003—Transfer printing
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P1/00—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
- D06P1/16—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using dispersed, e.g. acetate, dyestuffs
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Dispersion Chemistry (AREA)
- Coloring (AREA)
Abstract
Description
본 발명은 디지털 날염 방법에 관한 것으로서, 특히 승화 전사를 이용하는 디지털 날염 방법에 관한 것이다.The present invention relates to a digital printing method, and more particularly, to a digital printing method using sublimation transcription.
날염(捺染)이란 염료나 안료(顔料)를 점조(粘稠)한 호액(糊液)에 넣어서 피염물을 부분적으로 인날(印捺)하여 무늬나 모양을 표현하는 가공을 말한다.Printing refers to a process of expressing a pattern or a shape by partially engraving a dye by putting it in a viscous solution in which a dye or a pigment is viscous.
날염도 염색의 일종으로 보통 침염에 있어서는 피염물을 염료용액에 담구어서 균일하게 착색하는데 대하여, 날염에서는 단수 또는 복수의 염료나 안료 등의 착색제와 방염제, 발염제 등의 용액에 호제를 첨가하여 점조한 날염호를 만들고, 이것에 의하여 피염물을 부분적으로 착색 또는 탈색시킨다. 따라서 날염은 부분적인 염색이라고 할 수 있다.Printing is a kind of dyeing. In normal dyeing, the dye is immersed in a dye solution and colored uniformly. A printing arc is made, whereby the dye is partly colored or decolorized. Therefore, printing can be called partial dyeing.
날염은 침염에서는 사용할 수 없는 안료를 사용할 수 있다는 점과 여러 가지 기법에 의해 예술적인 부가가치를 높일 수 있다는 점 등에서 침염과는 다른 점이 많고 또 가공방법도 여러 가지가 있기 때문에 매우 심도있는 섬유가공기법이라 말할 수 있다.Printing is a very in-depth fiber processing method because it differs from dyeing in that it can use pigments that cannot be used in dyeing and can increase artistic added value by various techniques. I can speak.
날염의 방법으로는 크게 직접날염법, 발염법, 방발염법, 방염법, 특수날염법으로 분류된다. 특수 발염법으로는, 전사날염법(transfer printing), 멀티칼라프린트(Multicolored printing), 오펄날염(Opal printing), 주염법(Stream printing), 플럭날염(Flock printing), 비그뢰날염(Vigoureux printing), 디지털 날염(Digital Textile Printing) 등이 있다. 여기서, 디지털 날염은 미리 컴퓨터 상에서 작성한 내용을 잉크젯 플로터를 이용하여 폴리에스테르, 면, 또는 실크 등의 원단에 날염하는 방식이다.Methods of printing are largely classified into direct printing, printing, printing, printing, and special printing. Special printing methods include transfer printing, multicolored printing, opal printing, stream printing, flock printing, and vigouureux printing. And digital textile printing. Here, the digital printing is a method of printing the contents prepared on a computer in advance on a fabric such as polyester, cotton, or silk using an inkjet plotter.
종래의 디지털 날염 방법은 다음과 같다.The conventional digital printing method is as follows.
도 1은 종래 디지털 날염 방법을 설명하기 위한 공정도이다.1 is a process chart for explaining a conventional digital printing method.
도 1을 참조하면, 먼저 원단의 선-처리(Pre-treatment) 단계로서 번짐 방지와 고발색을 위하여 원단을 호제(糊劑) 및 알칼리성의 약품에 침지(浸漬)한 후에 원단을 건조시킨다. 다음에, 호제 및 알카리성의 약품이 도포된 원단에 컴퓨터로 디자인한 내용을 잉크젯 플로터로 전용 염료잉크를 인쇄한다. 그 다음에, 잉크가 원단에 염착(染着)되도록 증열(蒸熱)한다. 이어서, 염착되고 남은 잔류된 약품 및 염료를 제거하기 위하여 수세(水洗)한다. 그리고, 원단을 건조시킴으로써 날염을마무리한다.Referring to FIG. 1, first of all, the fabric is dried in a pre-treatment step so as to prevent bleeding and high color development, after the fabric is immersed in a chemical agent and alkaline chemicals. Next, the computer-designed contents are printed on the original fabric coated with the chemicals and alkaline chemicals by means of an inkjet plotter, and then the dedicated dye ink is printed. Then, the ink is evaporated so as to dye onto the original fabric. Subsequently, it is washed with water to remove the remaining chemicals and dyes remaining. Then, printing is finished by drying the fabric.
이 때, 호제란 염료나 안료를 원단에 염착시키는 중간 매체로서 원단에 날염된 염료의 번짐, 윤곽의 흐름, 무늬가 선명치 못하게 되는 것을 방지한다. 또한 사용하는 호제의 종류나 끈끈한 점도의 차이에 따라 원단에 대한 침투정도, 날염한 면의 색의 균일성이 달라지게 된다. 뿐 만 아니라, 호제는 무늬의 표현방법, 색의 선명도, 색의 농도, 염색후 염료의 견뢰도, 제품의 완성, 및 촉감 등에 큰 영향을 미친다. 따라서, 날염을 잘하기 위해서는 호제의 선정이 매우 중요하다.At this time, the lubricating agent is an intermediate medium which dyes a dye or a pigment onto a fabric, and prevents bleeding of the dyes printed on the fabric, flow of outlines, and fringes. In addition, the degree of penetration into the fabric and the uniformity of the color of the printed cotton will vary depending on the type of glue used and the sticky viscosity. In addition, the inhibitor has a great influence on the expression method of the pattern, the sharpness of the color, the density of the color, the fastness of the dye after dyeing, the completion of the product, and the touch. Therefore, in order to print well, selection of the agent is very important.
호제는 날염방법, 사용염료, 약품의 종류, 날염천의 종류 등에 따라 선별, 결정되므로 각각의 원단을 사용하여 날염하는 경우에 생산성을 저하시키는 원인이 될 뿐 만 아니라 호제의 잘못된 사용으로 날염이 불량하게 되는 문제점을 야기시킨다.Determination is selected and determined according to the printing method, dye used, type of chemicals, type of printing cloth, etc., and it causes not only a decrease in productivity when printing with each fabric but also poor printing Cause problems.
그리고, 잉크가 원단에 염착(染着)되도록 증열(蒸熱)한 다음에, 염착되고 남은 잔류된 약품 및 염료를 제거하기 위한 수세 공정과 수세 공정 이후에 건조 공정이 반드시 필요하므로 제작 소요시간이 증가되어 제조 원가가 상승하고, 수세 공정에서 발생하는 폐수로 인한 수질 오염이 심각한 실정이다.In addition, since the ink is deposited on the fabric to be dyed, the washing process for removing the remaining chemicals and dyes remaining after the dyeing process and the drying process are necessary, so the production time is increased. As a result, manufacturing costs rise and water pollution caused by wastewater generated in the washing process is serious.
본 발명은 상기와 같은 문제점을 해결하기 위해 창작된 것으로서, 본 발명의 기술적 과제는 공정을 단순화시키고 오염원의 발생을 방지할 수 있는 디지털 날염 방법을 제공하는 데 있다.The present invention has been made to solve the above problems, the technical problem of the present invention is to provide a digital printing method that can simplify the process and prevent the generation of pollution sources.
도 1은 종래 디지털 날염 방법을 설명하기 위한 공정도;1 is a process chart for explaining a conventional digital printing method;
도 2는 본 발명에 따른 디지털 날염 방법을 설명하기 위한 공정도이다.2 is a flowchart illustrating a digital printing method according to the present invention.
상기 기술적 과제를 달성하기 위한 본 발명의 디지털 날염 방법은, 전사지를 마련하는 단계와; 상기 전사지에 분산 염료잉크를 잉크젯플로터로 인쇄하는 단계와; 상기 전사지의 인쇄면에 원단을 위치시키고, 상기 분산 염료잉크가 상기 원단에 염착되도록 상기 전사지에 인쇄된 상기 분산 염료잉크를 승화시키는 단계를 포함하는 것을 특징으로 한다.Digital printing method of the present invention for achieving the above technical problem, the step of preparing a transfer sheet; Printing a disperse dye ink on the transfer paper with an ink jet plotter; Positioning the fabric on the printing surface of the transfer paper, and subliming the dispersed dye ink printed on the transfer paper so that the disperse dye ink is dyed on the fabric.
이 때, 상기 원단은 폴리에스테르로 이루어져도 좋다.At this time, the fabric may be made of polyester.
이하 첨부한 도면을 참조하여 본 발명의 바람직한 실시예를 설명한다.Hereinafter, exemplary embodiments of the present invention will be described with reference to the accompanying drawings.
도 2는 본 발명에 따른 디지털 날염 방법을 설명하기 위한 공정도이다.2 is a flowchart illustrating a digital printing method according to the present invention.
도 2를 참조하면, 먼저 전사지를 마련한다. 전사지는 종이에 흡수성 수지 및 흡수 충진제를 도포한 다음 흡수성 수지 및 흡수 충진제가 도포된 종이를 건조함으로써 마련된다. 이 때, 흡수성 수지는 알길산 나트륨 또는 폴리비닐 알코올(Polyvinyle Alchohole, PVA)로 이루어지고, 흡수성 충진제는 탈크 또는 실리카로 이루어진다. 하지만, 전사지를 마련하는 단계가 반드시 이에 국한되는 것은 아니고, 흡수성 수지 및 흡수성 충진제도 이에 국한되는 것은 아니다.Referring to FIG. 2, first, a transfer sheet is prepared. The transfer paper is prepared by applying the absorbent resin and the absorbent filler to the paper and then drying the paper coated with the absorbent resin and the absorbent filler. At this time, the absorbent resin is made of sodium alginate or polyvinyl alcohol (PVA), and the absorbent filler is made of talc or silica. However, the step of preparing the transfer paper is not necessarily limited thereto, and the absorbent resin and the absorbent filler are not limited thereto.
다음에, 인쇄하고자 하는 내용이 디자인되어 있는 컴퓨터와 연결된 잉크젯 플로터를 통하여 분산염료(分散染料) 잉크를 전사지에 인쇄한다. 여기서, 분산염료는 물에 전혀 녹지 않거나 또는 잘 녹지 않는 미세한 분말로서, 계면활성제 등의 분산제를 써서 물에 콜로이드 상태로 분산시킨 것이다. 분산염료는 강친수성(强親水性)인 기(基)를 가지지 않은 염료이며, 아조·안트라퀴논·아조메틴·니트로계 염료가 이에 해당된다.Next, the disperse dye ink is printed on the transfer paper through an inkjet plotter connected to a computer on which the contents to be printed are designed. Here, the disperse dye is a fine powder that does not dissolve or dissolve well in water, and is dispersed in water in a colloidal state using a dispersing agent such as a surfactant. Disperse dyes are dyes having no strong hydrophilic group, and azo, anthraquinone, azomethine, and nitro dyes.
그 다음에, 전사지의 인쇄면, 즉 분산염료 잉크가 인쇄된 면 상에 선-처리되지 않은 일반 폴리에스테르 원단을 위치시킨 후 전사지와 폴리에스테르 원단을 같이 190∼200℃의 롤전사기에 30∼60초 동안 통과시킨다. 따라서, 전사지의 분산염료 잉크는 승화되어 폴리에스테르 원단에 염착됨으로써 디지털 날염이 마무리된다.Then, the non-pretreated general polyester fabric was placed on the printing side of the transfer paper, that is, the surface on which the disperse dye ink was printed, and then the transfer paper and the polyester fabric were put together in a roll transfer machine at 190-200 ° C. in a 30-60 degree range. Pass for seconds. Therefore, the disperse dye ink of the transfer paper is sublimed and dyed to a polyester fabric to finish digital printing.
상기한 본 발명의 디지털 날염 방법에 의하면, 색상도수별 필름, 실크스크린판을 제조할 필요가 없으므로 준비비용이 필요없이 소량 생산이 가능하고, 선-처리되지 않은 일반 원단을 사용함으로써 원단의 종류에 구애받지 않고 날염할 수 있으며, 원단의 선-처리에 따른 문제점이 발생되지 않으므로 날염시 발생하는 불량률을 현저히 저하시킬 수 있다.According to the above-described digital printing method of the present invention, it is not necessary to manufacture the film according to the color number, silk screen plate can be produced in small quantities without the need for preparation costs, and by using the non-pre-treated general fabric to the type of fabric It can be printed regardless, and since the problem caused by the pre-treatment of the fabric does not occur, the defective rate generated during printing can be significantly reduced.
또한, 원단의 선-처리 공정이 필요 없고, 승화 전사 공정은 물이 사용되지 않으므로 종래와 같은 원단의 수세 공정 및 건조 공정이 필요 없게 되어 생산성을 향상시킬 수 있다.In addition, the pre-treatment process of the fabric is not required, and since the sublimation transfer process is not water used, the washing and drying processes of the fabric are not required as in the prior art, thereby improving productivity.
나아가, 종래 원단의 선-처리 공정 및 원단의 수세 공정에서 발생되는 폐수로 인한 수질 오염을 방지할 수 있으며 사용된 폐 전사지는 종이로서 재활용되므로 디지털 날염으로 인한 환경 오염을 줄일 수 있다.Furthermore, it is possible to prevent water pollution due to wastewater generated in the pre-treatment process of the conventional fabric and the water washing process of the fabric and to reduce the environmental pollution due to digital printing because the used waste transfer paper is recycled as paper.
본 발명은 상기 실시예에만 한정되지 않으며, 본 발명의 기술적 사상 내에서당 분야의 통상의 지식을 가진 자에 의해 많은 변형이 가능함은 명백하다.The present invention is not limited only to the above embodiments, and it is apparent that many modifications are possible by those skilled in the art within the technical spirit of the present invention.
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KR20210041878A (en) | 2019-10-08 | 2021-04-16 | 주식회사 디티아이 | Natural dye processing method for manufacturing natural ink for dtp |
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