KR20020060806A - Balance Machine of a Amature Rotor - Google Patents

Balance Machine of a Amature Rotor Download PDF

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Publication number
KR20020060806A
KR20020060806A KR1020010001795A KR20010001795A KR20020060806A KR 20020060806 A KR20020060806 A KR 20020060806A KR 1020010001795 A KR1020010001795 A KR 1020010001795A KR 20010001795 A KR20010001795 A KR 20010001795A KR 20020060806 A KR20020060806 A KR 20020060806A
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KR
South Korea
Prior art keywords
rotor
support
air cylinder
upper frame
frame
Prior art date
Application number
KR1020010001795A
Other languages
Korean (ko)
Inventor
이현철
Original Assignee
이현철
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 이현철 filed Critical 이현철
Priority to KR1020010001795A priority Critical patent/KR20020060806A/en
Publication of KR20020060806A publication Critical patent/KR20020060806A/en

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Classifications

    • GPHYSICS
    • G01MEASURING; TESTING
    • G01HMEASUREMENT OF MECHANICAL VIBRATIONS OR ULTRASONIC, SONIC OR INFRASONIC WAVES
    • G01H1/00Measuring characteristics of vibrations in solids by using direct conduction to the detector
    • G01H1/003Measuring characteristics of vibrations in solids by using direct conduction to the detector of rotating machines
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01MTESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
    • G01M13/00Testing of machine parts
    • G01M13/02Gearings; Transmission mechanisms
    • G01M13/028Acoustic or vibration analysis

Abstract

PURPOSE: A balance machine of armature rotor is provided to control structure thereof appropriately to various armature rotors to be measured. CONSTITUTION: A balance machine comprises a rotor support(7) supporting a rotor; a work support(6); a rotor fix(9) fixing the rotor; a rotor fix nut; two rollers(17) placed thereunder and moving up and down to measure the various rotors placed on the rotor support, all of which control a horizontal axis according to various radiuses of the rotors; an air cylinder(4) ascending according to load of the rotor to reduce load acting on a spot(14); and an air cylinder support(3) supporting the air cylinder.

Description

아마추어 회전체의 발란스 머신{Balance Machine of a Amature Rotor}Balance Machine of a Amature Rotor

본 발명은 전동기의 아마추어 발란스 측정 기계에 관한 기술로 기존의 전동기의 아마추어 회전체의 불균형 측정은 로드셀이나 진동센서를 이용하여 기준축에 회전체를 장착하는 프레임의 기계부분이 두개의 축을 이용하여 기준축에 달려있는 형태로 그 측정 성능이 떨어지는 문제점이 나타나고 있으며, 회전체의 불균형량을 나타내는 측정량 및 발란스 측정과 관계없는 좌우 진동도 유발시키는 기계구조로 되어있어 아마추어의 회전 불균형 량을 정밀하게 측정하는데 한계가 대두되어 왔다.The present invention relates to an armature balance measuring machine of an electric motor. An imbalance measurement of an armature rotating body of a conventional motor is based on a machine part of a frame in which a rotating body is mounted on a reference shaft using a load cell or a vibration sensor. The measurement performance is deteriorated due to the shape of the shaft, and it is a mechanical structure that induces left and right vibrations irrelevant to the measurement amount and balance measurement, which indicates the unbalance amount of the rotating body, and thus accurately measures the rotational unbalance amount of the amateur. There has been a limit to this.

본 발명은 불균형 량을 측정하는 센서부분에 있어서 낮은 주파수의 특성이 좋은 동진형 Sensor를 사용하여 성능을 향상 시 켰으며,회전체의 진동을 측정하기위해서 frame 위에 4축(spot)을 설치하고 그위에 upper frame을 장착하는 형태로 불균형 량과 관계없는 좌우 진동을 억제시키고, 불균형 량에 따른 전후 운동이 유연하게 되어 측정 정도를 향상시켰다. 그리고, 회전체의 장착부분인 upper frame이 위로 위치하게되어 회전체의 장착이 용이하게 되어 자동화로의 과정이 보다 쉽게 수행될 수 있고, 다양한 측정 제품의 축길이에 맞게 조정할 수 있도록 하기위해 Rotor support base를 축 방향으로 움직일 수 있게 설계되어 있으며, 각기 다른 반경의 회전체를 측정하기 위해 roller가 상하로 움직일 수 있는 기계구조로 되어있다.The present invention improves the performance by using a vibration sensor having good characteristics of low frequency in the sensor part for measuring the imbalance amount, and installs 4 axes on the frame to measure the vibration of the rotating body. The upper frame is mounted on the top to suppress the left and right vibration irrespective of the imbalance amount, and the forward and backward movements according to the unbalance amount are smoothed, thereby improving the measurement accuracy. In addition, the upper frame, which is a mounting part of the rotating body, is positioned upwards, so that the mounting of the rotating body can be easily performed, so that the process of automation can be performed more easily, and the rotor support can be adjusted according to the axis length of various measurement products. It is designed to move the base in the axial direction and has a mechanical structure that the roller can move up and down to measure the rotating bodies of different radius.

도1은 아마추어 회전체를 고정시키는 부분 단면도1 is a partial cross-sectional view of fixing the armature rotating body

도2는 동진형 센서를 고정시키는 부분 단면도Figure 2 is a partial cross-sectional view of fixing the vibration sensor

도3은 발란스 머신의 상부와 하부를 지지시키는 부분 단면도3 is a partial cross-sectional view of supporting the top and bottom of a balance machine.

※도면의 주요부분에 대한 부품의 명칭※ Name of parts for main parts of drawing

1: frame 2: Motor support1: frame 2: Motor support

3: ari cylinder support 4: air cylinder3: ari cylinder support 4: air cylinder

5: Sensor support 6: work support5: Sensor support 6: work support

7: Rotor support 8: side frame7: Rotor support 8: side frame

9: Rotor fix 10: Rotor fix base9: Rotor fix 10: Rotor fix base

11: Rotor support base 12: upper frame11: Rotor support base 12: upper frame

13: 동진형 Sensor 14: spot13: dynamic sensor 14: spot

15: slot plate 16: Sensor rolling15: slot plate 16: Sensor rolling

17: roller17: roller

20: frame nut 21: slot frame nut20: frame nut 21: slot frame nut

22: Rotor support nut 23: rubber22: Rotor support nut 23: rubber

24: upper frame joint24: upper frame joint

본 발명의 구조는 대표도, 도1, 도2, 도3과 같이 구성되어 있다.The structure of this invention is comprised as shown in FIG. 1, FIG. 2, FIG.

대표도의 구조를 보면, 회전체를 지지하는 Rotor support(7)와 work support(6), 회전체를 고정시키는 Rotor fix(9)와 Rotor fix nut(22), 아래에 있는 2개의 roller(14)에서 회전체마다 각기 다른 반경에 따른 수평축을 조절할 수 있도록 되어있고, 회전체의 하중이 무거울 경우 air cylinder(4)가 그 하중만큼 상승할 수있어 도3의 spot(14)에 미치는 하중을 감소시킬 수 있으며 이것을 받쳐주는 air cylinder support(3)로서 Balance Machine의 전체적인 구조를 나타내었다.In the structure of the representative diagram, Rotor support (7) and work support (6) supporting the rotating body, Rotor fix (9) and Rotor fix nut (22) fixing the rotating body, and two rollers (14) below. ), It is possible to adjust the horizontal axis according to the different radius for each rotor, and if the load of the rotor is heavy, the air cylinder (4) can rise by that load, reducing the load on the spot (14) of Figure 3 The overall structure of the balance machine is shown as an air cylinder support (3) that can be used.

제1도에서는 roller(17)와 belt(14)를 고정시키는 side frame(8), 회전체를 고정시키는 Rotor fix(9), Rotor fix(9)를 지지하는 Rotor fix base(10), 회전체를 장착할 때 그 회전체의 길이에 따라서 좌우로 움질일 수 있도록 하는 Rotor support base(11), 그리고 이러한 부품들을 받쳐주는 slot plate(15), 도3의 frame(1)과 slot plate를 연결하는 upper frame(12)으로 구성되어 있다.In FIG. 1, the side frame 8 fixing the roller 17 and the belt 14, the Rotor fix 9 fixing the rotating body, the Rotor fix base 10 supporting the Rotor fix 9, the rotating body Rotor support base (11) to move left and right along the length of the rotor when mounting the, and the slot plate (15) to support these parts, connecting the frame (1) and slot plate of Figure 3 It consists of an upper frame (12).

제2도는 upper frame(12)과 동진형 Sensor(13)를 연결하는 Sensor support(5)로 구성되어 있다. 특히 진동 신호를 측정하여 PC의 소프트 웨어로 전달하는 동진형 Sensor(13)는 upper frame joint(24)에 의해서 upper frame(12)에 고정되어 있다.2 is composed of a sensor support 5 connecting the upper frame 12 and the vibration sensor 13. In particular, the vibration sensor 13 which measures the vibration signal and transmits it to the software of the PC is fixed to the upper frame 12 by the upper frame joint 24.

제3도는 slot plate(15)와 frame(1)의 연결구조로서 spot(14)와 slot plate nut(21), frame nut(20), upper frame(12)의 구조를 나타낸다. 도3에 나타낸 바와 같이 frame(1)과 slot plate(15)의 연결구조로서 spot(14)를 사용하였는데 실제 회전체가 상부에 장착되었을 때 회전체의 무게만큼 air cylinder(4)가 상승을 하게 함으로써 spot(14)에 가해지는 하중이 최소가 될 수 있도록 설계되었다.3 shows a structure of a spot 14, a slot plate nut 21, a frame nut 20, and an upper frame 12 as a connection structure between the slot plate 15 and the frame 1. As shown in Fig. 3, a spot 14 is used as a connection structure between the frame 1 and the slot plate 15. When the actual rotor is mounted on the upper side, the air cylinder 4 rises by the weight of the rotor. This is designed to minimize the load on the spot (14).

본 발명은 측정하려고 하는 다양한 아마추어 회전체에 따라 그 구조가 조절할 수 있도록 되어있어 한대로 여러 제품을 측정할 수 있어 업체의 비용을 절감할 수 있고, 측정 정도를 향상시켜서 unbalance 량을 정밀하게 교정할 수 있도록 하여 각종 전동기의 진동을 감소시키고 품질을 향상시키는 효과가 있다. 또한 회전체의 장착과 변경이 용이하여 작업속도라든지 능률면에서의 향상을 기대할 수 있다.The present invention is able to adjust the structure according to the various armature rotating body to be measured can measure several products as one can reduce the cost of the company, can improve the accuracy of the measurement to accurately correct the unbalance amount By reducing the vibration of the various electric motors to improve the quality. In addition, it is easy to install and change the rotating body, so it is expected to improve work speed and efficiency.

Claims (4)

대표도에서 Rotor support(7)위에 놓이는 각기 다른 회전체를 측정하기 위해 roller(17)가 상하로 조정이 가능한 기계구조.Mechanical structure in which the roller (17) can be adjusted up and down to measure the different rotors placed on the rotor support (7) in the representative view. 도1의 설계와 같이 unbalance 량을 측정할 대상체의 길이에 따라 Rotor support base(11) 부분을 좌우로 움직일 수 있게 조절할 수 있도록 한 구조.As shown in the design of Figure 1, the structure that can be adjusted to move the left and right Rotor support base (11) according to the length of the object to measure the unbalance amount. 도2에서 동진형 Sensor(13)를 Sensor support(5)에 연결하여 upper frame joint(24)를 통하여 upper frame(12)에 고정시키는 구조로 unbalance 량에 의해 upper frame의 진동을 유발시켜 동진형 Sensor(13)로 측정할 수 있는 구조In FIG. 2, the oscillating sensor 13 is connected to the sensor support 5 and fixed to the upper frame 12 through the upper frame joint 24. The vibration of the upper frame is caused by the unbalance amount. (13) measurable structure 도3에서 frame(1)에 4개의 spot(14)를 사용하여 slot plate(15)를 고정하는 구조로 Rotor support base(11)위에 회전체의 unbalance 량이 진동으로 전환되는 기계구조.In Figure 3, the structure of fixing the slot plate (15) by using four spots (14) on the frame (1) is a mechanical structure in which the unbalance amount of the rotating body on the rotor support base (11) is converted into vibration.
KR1020010001795A 2001-01-12 2001-01-12 Balance Machine of a Amature Rotor KR20020060806A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
KR1020010001795A KR20020060806A (en) 2001-01-12 2001-01-12 Balance Machine of a Amature Rotor

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Application Number Priority Date Filing Date Title
KR1020010001795A KR20020060806A (en) 2001-01-12 2001-01-12 Balance Machine of a Amature Rotor

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH11311581A (en) * 1998-04-27 1999-11-09 Akashi Corp Balancing machine
JP2000162079A (en) * 1998-11-25 2000-06-16 Schenck Rotec Gmbh Verification rotor for balancing machine
JP2000221096A (en) * 1999-02-02 2000-08-11 Yamato Scale Co Ltd Balancing machine and balancing test method
JP2000266624A (en) * 1999-03-19 2000-09-29 Dejianet:Kk Balance inspecting machine and balance regulating machine
KR20010010811A (en) * 1999-07-23 2001-02-15 박노길 Balancing machine for rotor and method therefor

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH11311581A (en) * 1998-04-27 1999-11-09 Akashi Corp Balancing machine
JP2000162079A (en) * 1998-11-25 2000-06-16 Schenck Rotec Gmbh Verification rotor for balancing machine
JP2000221096A (en) * 1999-02-02 2000-08-11 Yamato Scale Co Ltd Balancing machine and balancing test method
JP2000266624A (en) * 1999-03-19 2000-09-29 Dejianet:Kk Balance inspecting machine and balance regulating machine
KR20010010811A (en) * 1999-07-23 2001-02-15 박노길 Balancing machine for rotor and method therefor

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