KR20020039385A - Burner for having a capacity of enhanced heating - Google Patents
Burner for having a capacity of enhanced heating Download PDFInfo
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- KR20020039385A KR20020039385A KR1020000069151A KR20000069151A KR20020039385A KR 20020039385 A KR20020039385 A KR 20020039385A KR 1020000069151 A KR1020000069151 A KR 1020000069151A KR 20000069151 A KR20000069151 A KR 20000069151A KR 20020039385 A KR20020039385 A KR 20020039385A
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- strip
- casing
- burner
- air
- flame
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- 238000010438 heat treatment Methods 0.000 title claims abstract description 36
- 239000011701 zinc Substances 0.000 claims abstract description 12
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical group [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 claims abstract description 11
- 229910052725 zinc Inorganic materials 0.000 claims abstract description 11
- 238000003756 stirring Methods 0.000 claims abstract description 10
- 238000005246 galvanizing Methods 0.000 claims abstract description 9
- 239000002737 fuel gas Substances 0.000 claims abstract description 8
- 239000011248 coating agent Substances 0.000 claims abstract description 4
- 238000000576 coating method Methods 0.000 claims abstract description 4
- 238000000034 method Methods 0.000 claims description 21
- 238000002347 injection Methods 0.000 claims description 9
- 239000007924 injection Substances 0.000 claims description 9
- 230000005540 biological transmission Effects 0.000 claims description 2
- 239000003638 chemical reducing agent Substances 0.000 claims description 2
- 238000002485 combustion reaction Methods 0.000 claims description 2
- 239000000203 mixture Substances 0.000 claims description 2
- 239000007921 spray Substances 0.000 claims description 2
- 238000005275 alloying Methods 0.000 abstract description 27
- 238000002156 mixing Methods 0.000 abstract description 4
- 230000007547 defect Effects 0.000 abstract description 3
- 239000000446 fuel Substances 0.000 abstract 1
- 238000007747 plating Methods 0.000 description 17
- 239000007789 gas Substances 0.000 description 12
- XEEYBQQBJWHFJM-UHFFFAOYSA-N iron Substances [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 7
- 229910000831 Steel Inorganic materials 0.000 description 6
- 239000010959 steel Substances 0.000 description 6
- 239000000463 material Substances 0.000 description 5
- 229910045601 alloy Inorganic materials 0.000 description 4
- 239000000956 alloy Substances 0.000 description 4
- 238000000227 grinding Methods 0.000 description 3
- CWYNVVGOOAEACU-UHFFFAOYSA-N Fe2+ Chemical compound [Fe+2] CWYNVVGOOAEACU-UHFFFAOYSA-N 0.000 description 2
- 229910001335 Galvanized steel Inorganic materials 0.000 description 2
- 238000006243 chemical reaction Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000008397 galvanized steel Substances 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000013021 overheating Methods 0.000 description 2
- 230000001105 regulatory effect Effects 0.000 description 2
- 229910001209 Low-carbon steel Inorganic materials 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 239000004566 building material Substances 0.000 description 1
- 239000000567 combustion gas Substances 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 238000005336 cracking Methods 0.000 description 1
- 238000009792 diffusion process Methods 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 238000010422 painting Methods 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C2/00—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
- C23C2/26—After-treatment
- C23C2/28—Thermal after-treatment, e.g. treatment in oil bath
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C1/00—Making non-ferrous alloys
- C22C1/02—Making non-ferrous alloys by melting
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C2/00—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
- C23C2/04—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor characterised by the coating material
- C23C2/06—Zinc or cadmium or alloys based thereon
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C2/00—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
- C23C2/34—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor characterised by the shape of the material to be treated
- C23C2/36—Elongated material
- C23C2/40—Plates; Strips
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Mechanical Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Physics & Mathematics (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Thermal Sciences (AREA)
- Coating With Molten Metal (AREA)
Abstract
Description
본 발명은 아연도금 작업시 스트립표면에 아연 코팅작업을 실시 한 후, 보열대차에서 아연 코팅된 스트립 표면에 직접 가열방식으로 가열작업을 실시하는 버너에 관한 것으로, 보다 상세히는 스트립으로 분사되는 불꽃을 스트립 전폭에 걸쳐서 균일하게 함으로써 스트립 표면의 합금화 편차 발생에 따른 품질결함을 방지하여 스트립 표면에서 발생하는 합금화 편차를 방지할 수 있는 균일한 가열 방식의 버너에 관한 것이다.The present invention relates to a burner that performs a heating operation by direct heating method on the surface of the zinc coated strip in the heating bogie, after performing a zinc coating on the strip surface during the galvanizing operation, more specifically the flame sprayed into the strip By uniformizing over the entire width of the strip relates to a burner of a uniform heating method that can prevent the quality defects caused by the alloying deviation of the strip surface to prevent the alloying deviation occurring on the strip surface.
일반적으로, 아연도금공정은 도 1에 도시된 바와 같이, 가열로(100) 후단에 도금조(110)가 위치되어 스트립(S)에 아연도금이 이루어지며, 그 상부측으로 아연도금 두께를 제어하기 위한 도금량 제어기(112)가 위치되며, 그 상부측으로는 다수의 버너(120)를 내장한 보열대차(122)가 갖추어져 스트립(S)을 가열시킨다. 그리고, 그 상단측으로는 무부하로(130)등이 배치되어 스트립(S)이 연속적으로 아연도금되는 구조를 갖는 것이다.In general, the galvanizing process, as shown in Figure 1, the plating bath 110 is located at the rear end of the heating furnace 100 is made of zinc plating on the strip (S), to control the galvanizing thickness to the upper side The plating amount controller 112 is positioned, and the upper side is equipped with a heat balance truck 122 having a plurality of burners 120 to heat the strip S. Then, the upper end side has a structure in which no load 130 or the like is disposed so that the strip S is continuously galvanized.
이러한 아연도금공정(Galvannealed)에서 생산되어지는 Ga재의 양호한 품질의 스트립(S) 제조요건은, 도금욕 인입 스트립(S) 온도, 도금욕내 Al량, 합금화 처리 온도 및 시간, 강 성분, 도금두께 등이 있으며, 합금층이 생성되지 않는 범위에서 열처리가 이루어져야 한다. 특히, 도금욕중 Al농도는 합금화 반응을 촉진하기 위하여 GI재에서의 Al농도보다 낮게 관리하고 있으며, 균열대, 냉각대가 설치되어 있지 않는 급속 가열로의 경우에는, 과합금화가 되지 않도록 하여야한다.Good quality strip (S) manufacturing requirements of Ga material produced in the galvanization process (Galvannealed), the plating bath lead strip (S) temperature, the amount of Al in the plating bath, alloying temperature and time, steel components, plating thickness, etc. There is, the heat treatment should be made in the range that the alloy layer is not produced. In particular, the Al concentration in the plating bath is controlled to be lower than the Al concentration in the GI material in order to promote the alloying reaction, and in the case of the rapid heating furnace in which the cracking zone and the cooling zone are not provided, it is to be avoided to overalloy.
이러한 Ga재에서 내 파우더링(Powdering)성이 우수한 상 조직을 만들기 위해서는 적절한 합금화 조건을 선택할 필요가 있다. 합금화상 구조는 소지철의 첨가원소에 많은 영향을 받게 되지만 일반적으로 도금욕중 Al농도를 상승시키고, 저온에서 합금화 처리를 행하며, 도금욕 온도를 낮추어 적절한 합금화 속도를 선택하면 내파우더성이 양호한 합금층을 얻을 수 있는 것이다.In order to make a phase structure excellent in powdering resistance in such a Ga material, it is necessary to select appropriate alloying conditions. The alloy image structure is affected by the addition element of ferrous iron, but generally, the alloy has good powder resistance when the Al concentration is increased in the plating bath, the alloying treatment is performed at low temperature, and the plating bath temperature is lowered to select an appropriate alloying speed. You can get a floor.
이와 같은 GA 작업의 합금화 용융아연 도금강판이란, 용융아연 도금 강판을 합금화로에서 적정 온도로 가열한 강판 표면에 소지철의 `Fe'를 아연 도금층에 열적 확산시켜 합금화된 강판으로서, GI재 대비 용접성, 도장성및 도장후 내식성이 우수하여 가전, 건축자재 및 자동차용 강판등으로 사용된다.The alloying hot-dip galvanized steel sheet of such a GA operation is a steel sheet alloyed by thermally diffusing a ferrous iron 'Fe' into a zinc-plated layer on the surface of the steel sheet heated by heating the hot-dip galvanized steel sheet at an appropriate temperature. It has excellent paintability and corrosion resistance after painting and is used for home appliances, building materials and automobile steel plates.
상기와 같이 Ga 도금강판을 제조하는 공정에서 종래의 보열대차(122)에 구비된 버너(120)들은 도 2 및 도 3에 도시된 바와 같이, 보열대차(122)의 하우징(125)을 양측에서 관통하여 버너 팁(127)들이 다수개 장착되고, 상기 버너 팁(127)으로는 중공형 관부재의 가스공급관(128)이 각각 연결되며, 상기 가스공급관(128)으로는 COG가스관(129a)과 공기관(129b)이 연결되어 연료가스와 공기매체들을 공급하는 것이다.In the process of manufacturing a Ga-plated steel sheet as described above, the burners 120 provided in the conventional thermal balance trolley 122 may move the housing 125 of the thermal balance trolley 122 as shown in FIGS. 2 and 3. A plurality of burner tips 127 are mounted through both sides, and the gas supply pipes 128 of the hollow pipe member are connected to the burner tips 127, respectively, and the COG gas pipes 129a are connected to the gas supply pipes 128. ) And an air pipe 129b are connected to supply fuel gas and air media.
그러나, 상기와 같은 종래의 작업방법으로는 GA재 작업중 진행하는 스트립(S) 표면에 직접적으로 가열하게 되는 각각 버너(120)의 불꽃 길이가 불균일하게 발생되어 보열대차(122)에 의한 온도보상이 불안정 하게된다. 그 이유는 가스 공급관(128)내에서 연료가스와 공기가 균일하게 혼합되어 분사되어야 하지만, 종래의 버너들은 연료가스와 공기의 압력 헌팅(hunting)으로 그 혼합비율이 일정하지 못하고, 이들을 적절하게 혼합 교반시켜줄 수 있는 수단을 갖추지 못함으로써 문제점을 발생시키는 것이다.However, in the conventional working method as described above, the flame length of each burner 120 which is directly heated on the surface of the strip S which is in progress during the work of the GA material is unevenly generated, thereby compensating the temperature by the heat balance 122. This becomes unstable. The reason is that the fuel gas and the air must be uniformly mixed and injected in the gas supply pipe 128, but the mixing ratio of the conventional burners is not constant due to the pressure hunting of the fuel gas and the air, and they are properly mixed. The problem is caused by not having the means to stir.
도 7은 Ti-Nb 첨가 극저탄소강에서 도금욕중의 Al % 와 합금화 온도 변화에 따른 도금층내 Fe % 를 나타낸 그래프를 도시하였다.FIG. 7 is a graph showing Al% in the plating bath and Fe% in the plating layer according to the alloying temperature change in the Ti-Nb-added ultra low carbon steel.
이는 도금층내 도금 Pot의 Al % 감소에 따라, 합금화 온도 상승의 요인도 증가되어지는 것을 알 수 있으나, 직,간접으로 가장 민감하게 합금화 반응에 악영향을 미치는 것은 버너의 불균일한 불꽃에 의해 좌우된다. 또한 합금화처리 온도가 상승하게 되면 소지철인 Fe 가 Zn 중으로 확산되어지는 속도가 증가하게 되어 도금층내 합금화가 신속하게 이루어져 과 Fe 함량이 증가함에 따라 합금화 편차가 심하게 발생된다. 이와 같이 하여 GA재 강판 표면에 합금화가 불균일하게 형성되는 품질결함이 발생되는 것이다.It can be seen that as the Al% decrease of the plating Pot in the plating layer, the factor of the alloying temperature increase is also increased, but the direct and indirect most sensitively affecting the alloying reaction depends on the non-uniform flame of the burner. In addition, when the alloying temperature increases, the rate of diffusion of Fe, which is the base iron, into Zn increases, so that alloying is rapidly performed in the plating layer, and as the Fe content increases, the alloying deviation is severely generated. In this way, quality defects in which alloying is unevenly formed on the surface of the GA steel sheet are generated.
상기한 바와 같이, 종래의 가열 방식의 버너(120)는 아연도금 공정의 스트립 합금화 작업중, 발생되는 불균일한 스트립(S) 가열에 따른 미합금화 발생과, 버너(120)의 불꽃 불안정에 기인하여 어느 특정한 곳에 집중적으로 가열하다 보면 그 부분에 가열 불균형(Buckle) 현상등이 발생되는 문제점을 갖는 것이다.As described above, the burner 120 of the conventional heating method is due to unalloyed generation due to uneven strip S heating during the strip alloying operation of the galvanizing process and due to the flame instability of the burner 120. Intensive heating in a particular place has a problem that a heating imbalance (Buckle) phenomenon occurs in that portion.
본 발명은 상기와 같은 종래의 문제점을 해소하고자 한 것으로서, 그 목적은Ga재 합금화 작업중 불꽃을 일정하게 관리토록 함으로써, 보열대차내의 온도관리가 헌팅없이 일정하게 유지토록 함으로서 온도관리 불량에 따른 예열부족의 합금화 편차 발생방지 및 그에 따른 일정부분 과열에 의한 가열불균형을 방지하고, 합금화 파우더링성을 증대시켜 고품질의 제품을 생산하기 위한 균일한 가열방식의 버너를 제공함에 있는 것이다.The present invention has been made to solve the conventional problems as described above, its purpose is to maintain a constant flame during the alloying operation of the Ga material, so that the temperature control in the heat balance to maintain a constant without hunting preheating due to poor temperature control It is to provide a burner of a uniform heating method to prevent the occurrence of insufficient alloying deviation and thereby prevent heating imbalance due to overheating, and to increase the alloying powdering property to produce high quality products.
도 1은 일반적인 아연도금설비의 개략구조를 도시한 측면도;1 is a side view showing a schematic structure of a general galvanizing facility;
도 2는 종래의 기술에 따른 아연도금설비의 가열로를 도시한 외관 구성도;2 is an external configuration diagram illustrating a heating furnace of a zinc plating apparatus according to the prior art;
도 3은 도 2의 A-A선을 따른 단면도로서, 종래의 기술에 따른 가열로를 도시한 설명도;3 is a cross-sectional view taken along the line A-A of FIG. 2, illustrating a heating furnace according to the prior art;
도 4는 본 발명에 따른 균일한 가열방식의 버너가 가열로에 장착된 일부절개 측면도;Figure 4 is a side view of a partially cut burner of the uniform heating method according to the invention mounted on the furnace;
도 5는 본 발명에 따른 균일한 가열방식의 버너를 상세히 도시한 외관 사시도;Figure 5 is a perspective view showing in detail the burner of the uniform heating method according to the present invention;
도 6은 도 5의 B-B선을 따른 단면도로서, 본 발명에 따른 균일한 가열방식의 버너를 도시한 설명도;FIG. 6 is a cross-sectional view taken along line B-B of FIG. 5, illustrating an burner of a uniform heating method according to the present invention; FIG.
도 7은 아연도금공정에서 Al%와 합금화 온도에 따른 도금층내의 Fe% 상관관계를 도시한 그래프도7 is a graph showing the correlation of Fe% in the plating layer according to Al% and alloying temperature in the galvanizing process
도 8은 스트립 속도에 따른 가스와 공기량 및, 회전날개의 회전수를 도시한 도표이다.8 is a diagram showing the amount of gas and air according to the strip speed, and the rotation speed of the rotary blade.
* 도면의 주요부분에 대한 부호의 설명 *Explanation of symbols on the main parts of the drawings
10..... 케이싱 20..... 교반수단10 ..... Casing 20 ..... Stirring means
22..... 회전축 24..... 회전날개22 ..... rotary shaft 24 ..... rotary blade
26..... 베어링 28..... 모터26 ..... Bearing 28 ..... Motor
30..... 분사구 35..... 화염30 ..... Nozzle 35 ..... Flame
40..... 공기공급관 42..... 가스관40 ..... air supply pipe 42 ..... gas pipe
50a,50b... 자동개폐밸브50a, 50b ... Automatically Opening and Closing Valves
70..... 콘트롤 단말기 110... 도금조70 ..... Control terminal 110 ... Plating bath
122.... 보열대차122 .... thermos
상기와 같은 목적을 달성하기 위하여 본 발명은, 아연도금 작업시 스트립표면에 아연 코팅작업을 실시한 후, 보열대차에서 아연코팅된 스트립 표면에 직접 가열방식으로 가열작업을 실시하는 버너에 있어서, 보열대차의 하우징 내측에 스트립의 폭방향으로 연장되고 대향 배치되는 복수의 케이싱을 갖추고, 상기 케이싱내에는 연료가스와 공기가 공급되며, 이를 균일하게 혼합할 수 있는 교반수단을 구비하는 한편, 상기 케이싱은 그 선단부에 나이프형 분사구를 형성하여 커튼형 화염을 스트립측으로 분사시키도록 구성됨을 특징으로 하는 균일한 가열방식의 버너를 마련함에 의한다.In order to achieve the above object, the present invention, after performing a zinc coating on the surface of the strip during the galvanizing operation, in the burner to perform a heating operation by direct heating method on the surface of the zinc-coated strip in the bogie, The casing includes a plurality of casings extending in the width direction of the strip and arranged opposite to each other inside the housing of the tropical car, wherein the casing is provided with a stirring means capable of uniformly mixing fuel gas and air, Is to provide a burner of a uniform heating method, characterized in that to form a knife-shaped injection port in the tip portion to inject the curtain flame to the strip side.
이하, 본 발명을 도면에 따라서 보다 상세히 설명한다.Hereinafter, the present invention will be described in more detail with reference to the drawings.
본 발명에 따른 균일한 가열방식의 버너(1)는 도 5에 전체적으로 도시된 바와 같이, 보열대차(122)에서 아연코팅된 스트립(S) 표면에 직접 가열방식으로 가열작업을 실시하는 버너이다. 본 발명의 버너(1)는 보열대차(122)의 하우징(122a) 내측에 스트립(S)의 폭방향으로 연장되고, 대향 배치되는 복수의 케이싱(10)을 갖추고, 상기 케이싱(10)내에는 각각 연료가스와 공기가 공급되며, 이를 균일하게 혼합할 수 있는 교반수단(20)을 갖는다. 그리고, 상기 케이싱(10)은 각각 그 선단부에 나이프형 분사구(30)를 형성하여 커튼형 화염(35)을 스트립(S)측으로 분사시키도록 구성된다.The burner 1 of the uniform heating method according to the present invention is a burner which performs heating by direct heating on the surface of the zinc-coated strip S in the heat balance truck 122 as shown in FIG. 5. . The burner 1 of the present invention has a plurality of casings 10 extending in the width direction of the strip S and disposed opposite to each other in the housing 122a of the heat balance trolley 122, and in the casing 10. Each is supplied with fuel gas and air, it has a stirring means 20 that can be uniformly mixed. In addition, the casing 10 is configured to spray the curtain flame (35) to the strip (S) side by forming a knife-shaped injection port 30 in its front end, respectively.
본 발명은 상기 케이싱(10)과 그에 연결되는 모든 구성품들이 스트립(S)을 중심으로 대향 배치되어 동일하게 작동되기 때문에, 이하에서는 설명의 간략화를 위하여 그중 어느 하나에 대해서만 보다 상세히 설명하고, 다른 하나에 대해서는 동일한 부호를 부여하여 표시하기로 한다. 그렇지만 이들은 모두 동등하게 작동될 것임을 알 수 있다.In the present invention, since the casing 10 and all components connected to the casing 10 are arranged to be opposed to each other about the strip S, the following description will be given in more detail with respect to any one of them in order to simplify the description. The same reference numerals are used to denote the same. However, we can see that they will all work equally.
상기 케이싱(10)들은 스트립(S)를 중심으로 보열대차(122)의 하우징(122a) 양측단 부위에 완전히 브라켓(미도시)을 통하여 고정되고, 케이싱(10) 상단 앞측에 공기공급관(40)과 COG 가스관(42)을 설치하며, 상기 공기 공급관(40)과 가스관(42)들은 각각 10개소로 나누어 케이싱(10) 상단을 관통하여 케이싱(10)의 내부로 연장하며, 상기 공기공급관(40) 및 COG 가스관(42) 전단에는 각각 자동 조절변들을 갖는 자동개폐밸브(50a)(50b)등이 설치된다.The casings 10 are completely fixed to the housing 122a of both sides of the heat balance trolley 122 by a bracket (not shown) around the strip S, and the air supply pipe 40 at the upper front side of the casing 10. ) And the COG gas pipe 42, each of the air supply pipe 40 and the gas pipe 42 is divided into 10 locations and extends through the top of the casing 10 to the inside of the casing 10, and the air supply pipe ( 40 and the front end of the COG gas pipe 42 are provided with automatic opening and closing valves 50a, 50b and the like each having automatic control valves.
그리고, 점화작업을 위하여 점화스위치(52)와 연결관(54) 및 점화봉(56)을 상기 케이싱(10)의 상단에 설치하며, 또한 케이싱(10) 내부에는 연소용 가스와 공기를 교반혼합시키기 위한 교반수단(20)이 갖춰지는 바, 상기 교반수단(20)은 회전축(22)에 회전날개(24)를 연결하고, 상기 회전축(22)은 원형베어링(26)에 고정되어 케이싱(10) 양측면에 고정 장착되어지며, 이후 회전축(22)은 케이싱(10)의 외측으로 연장하고 감속기모터(28)의 축에 연결되어 진다. 또한, 상기 모터(28) 후단에는 스피드 조정을 위한 콘트롤 단말기(70)에 데이터값 송,수신 장치인 회전조정기(29)가 장착 되어지는 것이다.In addition, an ignition switch 52, a connection pipe 54, and an ignition rod 56 are installed at the upper end of the casing 10 for the ignition operation, and the combustion gas and air are stirred and mixed inside the casing 10. The stirring means 20 is provided to the bar, the stirring means 20 is connected to the rotary blades 24 to the rotary shaft 22, the rotary shaft 22 is fixed to the circular bearing 26 casing (10) It is fixedly mounted on both sides, and then the rotary shaft 22 extends outward of the casing 10 and is connected to the shaft of the reducer motor 28. In addition, the rear end of the motor 28 is equipped with a rotation controller 29 which is a data value transmission and reception device in the control terminal 70 for speed adjustment.
한편, 상기 케이싱(10)은 스트립(S)으로 향한 선단부가 나이프형 분사구(30)를 형성하는 바, 상기 나이프형 분사구(30)는 일정 간극을 케이싱(10)의 길이방향으로 형성하는 것으로, 상기 분사구(30)를 통해서는 연소공기와 공기의 혼합물이 마치 커튼형으로 연속적으로 분사되는 것이다. 이는 상기 교반수단(20)의 회전날개(24)의 회전으로 균일하게 혼합된 상태의 연료가스와 공기들이 분사되는 것이다.On the other hand, the casing 10 is a tip portion toward the strip (S) forms a knife-shaped injection port 30, the knife-shaped injection port 30 is to form a predetermined gap in the longitudinal direction of the casing 10, Through the injection port 30, a mixture of combustion air and air is sprayed continuously like a curtain. This is the fuel gas and air are injected in a uniformly mixed state by the rotation of the rotary blades 24 of the stirring means 20.
그리고, 상기 콘트롤 단말기(70)는 상기 자동제어밸브(50a)(50b)들, 구동모터(28) 및, 점화스위치(52)를 원격으로 작동시키도록 전기적으로 연결되는 것이다.The control terminal 70 is electrically connected to remotely operate the automatic control valves 50a and 50b, the driving motor 28, and the ignition switch 52.
상기와 같이 구성되어진 본 발명의 작용 및 효과는 다음과 같다.The operation and effects of the present invention configured as described above are as follows.
GA재 작업시 원활한 합금화 작업을 위하여 COG 및 공기 혼합비를 1:5비율범위에서 조정하여 공급한다. 이는 도 8 a)에 도시된 바와 같이, 스트립(S)의 진행 스피드(Speed)에 맞추어 COG 가스 및 공기비에 맞는 데이타값를 콘트롤 단말기(70)에 설정(SET)하여 송신하면, 이 값을 기준으로 COG 자동조절변(51b)과 공기 자동조절변(51a)이 그 비율에 맞추어 자동밸브(50a)(50b)가 데이터 값에 일치하여 자동으로 조절되고, 점화스위치(52)가 스타트되면서, 연결관(54)을 통해 점화봉(56)으로전달되어, 케이싱(10)에 점화작업(불꽃형성)이 이루어지는 것이다.In case of GA reworking, COG and air mixing ratio is adjusted in the range of 1: 5 ratio for smooth alloying operation. As shown in FIG. 8 a), when a data value corresponding to the COG gas and air ratio is set (SET) and transmitted to the control terminal 70 according to the traveling speed of the strip S, it is based on this value. The COG automatic regulating valve 51b and the air automatic regulating valve 51a are automatically adjusted in accordance with the ratio, and the automatic valves 50a and 50b are automatically adjusted in accordance with the data values, and the ignition switch 52 is started. It is transmitted to the ignition rod 56 through 54, and the ignition operation (flame formation) is performed to the casing 10. FIG.
그리고, 스트립(S)의 스피드에 맞추어 케이싱(10) 후단에 내장 설치된 회전축(22)의 회전날개(24)를 감속기모터(28)의 후단에 장착된 회전조정기(29)가 콘트롤단말기(70)의 지시값에 의하여 도 8의 b)와 같은 속도로 모터(28) 회전작동을 시킴과 동시에, 회전날개(24)가 회전되면서 케이싱(10)의 불꽃 화염(35)를 분사시키게 되는 것이다.In addition, the rotation controller 24 mounted on the rear end of the reduction gear motor 28 is equipped with a rotary blade 24 of the rotary shaft 22 installed at the rear end of the casing 10 in accordance with the speed of the strip S. The control terminal 70 The motor 28 rotates at the same speed as b) of FIG. 8 according to the indicated value, and while the rotary blade 24 rotates, the flame flame 35 of the casing 10 is sprayed.
이러한 경우, 공기공급관(40)과 가스관(42)을 통하여 공급된 COG 가스와 공기는 케이싱(10)내에서 교반되는 회전날개(24)에 의해서 균일하게 혼합되고, 나이프형 분사구(30)를 통하여 스트립(S)측으로 분사되며, 점화봉(56)에 의해서 점화되어 화염(35)이 분사되는 것이다.In this case, the COG gas and the air supplied through the air supply pipe 40 and the gas pipe 42 are uniformly mixed by the rotary blade 24 which is stirred in the casing 10, and through the knife-type injection hole 30. Sprayed to the side of the strip (S), is ignited by the ignition rod 56 is the flame 35 is to be injected.
상기와 같이 본 발명에 의하면, 스트립(S) 합금화 작업중 발생되는 불균일한 스트립(S) 가열에 따른 미합금화가 방지되고, 케이싱(10)으로부터 나이프형의 화염(35)이 스트립(S)측으로 분사됨으로써 스트립(S)이 균일하게 가열되며, 그에 따라서 우수한 합금화 품질의 제품을 얻는 효과가 있는 것이다. 동시에, 보열대차(122)내의 온도관리가 헌팅없이 일정하게 유지토록 함으로서 온도관리 불량에 따른 예열부족의 합금화 편차 발생방지및 그에 따른 일정부분 과열에 의한 가열불균형을 방지하고, 합금화 파우더링성을 증대시켜 고품질의 제품을 생산할 수 있다.According to the present invention as described above, the unalloyed alloy due to the non-uniform strip (S) heating generated during the strip (S) alloying operation is prevented, the knife flame 35 from the casing 10 is sprayed to the strip (S) side As a result, the strip S is uniformly heated, whereby the effect of obtaining a good alloying quality product is obtained. At the same time, by maintaining the temperature control in the heat balance (122) without hunting, to prevent the occurrence of alloying deviation of the preheating shortage due to the poor temperature control and to prevent the heating imbalance due to a certain part overheating, thereby increasing the alloying powdering properties Can produce high quality products.
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Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS6115957A (en) * | 1984-06-30 | 1986-01-24 | Kawasaki Steel Corp | Alloying furnace for galvanizing |
JPH0339456A (en) * | 1989-07-07 | 1991-02-20 | Furukawa Electric Co Ltd:The | Tin plating reflowing device |
JPH03104849A (en) * | 1989-09-19 | 1991-05-01 | Kawasaki Steel Corp | Alloying furnace for hot dip metal plating |
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2000
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Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS6115957A (en) * | 1984-06-30 | 1986-01-24 | Kawasaki Steel Corp | Alloying furnace for galvanizing |
JPH0339456A (en) * | 1989-07-07 | 1991-02-20 | Furukawa Electric Co Ltd:The | Tin plating reflowing device |
JPH03104849A (en) * | 1989-09-19 | 1991-05-01 | Kawasaki Steel Corp | Alloying furnace for hot dip metal plating |
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