KR20020027850A - A transmission of electric bycicle - Google Patents

A transmission of electric bycicle Download PDF

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Publication number
KR20020027850A
KR20020027850A KR1020000058566A KR20000058566A KR20020027850A KR 20020027850 A KR20020027850 A KR 20020027850A KR 1020000058566 A KR1020000058566 A KR 1020000058566A KR 20000058566 A KR20000058566 A KR 20000058566A KR 20020027850 A KR20020027850 A KR 20020027850A
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KR
South Korea
Prior art keywords
gear
speed gear
high speed
rotational force
electric bicycle
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KR1020000058566A
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Korean (ko)
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KR100404447B1 (en
Inventor
홍석기
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홍석기
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Priority to KR10-2000-0058566A priority Critical patent/KR100404447B1/en
Publication of KR20020027850A publication Critical patent/KR20020027850A/en
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Publication of KR100404447B1 publication Critical patent/KR100404447B1/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B62LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
    • B62MRIDER PROPULSION OF WHEELED VEHICLES OR SLEDGES; POWERED PROPULSION OF SLEDGES OR SINGLE-TRACK CYCLES; TRANSMISSIONS SPECIALLY ADAPTED FOR SUCH VEHICLES
    • B62M6/00Rider propulsion of wheeled vehicles with additional source of power, e.g. combustion engine or electric motor
    • B62M6/40Rider propelled cycles with auxiliary electric motor
    • B62M6/75Rider propelled cycles with auxiliary electric motor power-driven by friction rollers or gears engaging the ground wheel
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B62LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
    • B62MRIDER PROPULSION OF WHEELED VEHICLES OR SLEDGES; POWERED PROPULSION OF SLEDGES OR SINGLE-TRACK CYCLES; TRANSMISSIONS SPECIALLY ADAPTED FOR SUCH VEHICLES
    • B62M11/00Transmissions characterised by the use of interengaging toothed wheels or frictionally-engaging wheels
    • B62M11/04Transmissions characterised by the use of interengaging toothed wheels or frictionally-engaging wheels of changeable ratio
    • B62M11/06Transmissions characterised by the use of interengaging toothed wheels or frictionally-engaging wheels of changeable ratio with spur gear wheels
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B62LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
    • B62MRIDER PROPULSION OF WHEELED VEHICLES OR SLEDGES; POWERED PROPULSION OF SLEDGES OR SINGLE-TRACK CYCLES; TRANSMISSIONS SPECIALLY ADAPTED FOR SUCH VEHICLES
    • B62M13/00Transmissions characterised by use of friction rollers engaging the periphery of the ground wheel
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B62LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
    • B62MRIDER PROPULSION OF WHEELED VEHICLES OR SLEDGES; POWERED PROPULSION OF SLEDGES OR SINGLE-TRACK CYCLES; TRANSMISSIONS SPECIALLY ADAPTED FOR SUCH VEHICLES
    • B62M25/00Actuators for gearing speed-change mechanisms specially adapted for cycles
    • B62M25/02Actuators for gearing speed-change mechanisms specially adapted for cycles with mechanical transmitting systems, e.g. cables, levers
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H13/00Gearing for conveying rotary motion with constant gear ratio by friction between rotary members
    • F16H13/02Gearing for conveying rotary motion with constant gear ratio by friction between rotary members without members having orbital motion
    • F16H13/04Gearing for conveying rotary motion with constant gear ratio by friction between rotary members without members having orbital motion with balls or with rollers acting in a similar manner
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H3/00Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion
    • F16H3/02Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion without gears having orbital motion
    • F16H3/08Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion without gears having orbital motion exclusively or essentially with continuously meshing gears, that can be disengaged from their shafts
    • F16H3/087Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion without gears having orbital motion exclusively or essentially with continuously meshing gears, that can be disengaged from their shafts characterised by the disposition of the gears
    • F16H3/089Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion without gears having orbital motion exclusively or essentially with continuously meshing gears, that can be disengaged from their shafts characterised by the disposition of the gears all of the meshing gears being supported by a pair of parallel shafts, one being the input shaft and the other the output shaft, there being no countershaft involved
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B62LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
    • B62KCYCLES; CYCLE FRAMES; CYCLE STEERING DEVICES; RIDER-OPERATED TERMINAL CONTROLS SPECIALLY ADAPTED FOR CYCLES; CYCLE AXLE SUSPENSIONS; CYCLE SIDE-CARS, FORECARS, OR THE LIKE
    • B62K2204/00Adaptations for driving cycles by electric motor
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H2200/00Transmissions for multiple ratios
    • F16H2200/0013Transmissions for multiple ratios specially adapted for rear-wheel-driven vehicles

Abstract

PURPOSE: An electric bicycle equipped with a manual transmission is provided to sharply reduce a manufacturing process and parts and to improve work efficiency by simplifying the structure. CONSTITUTION: An electric bicycle equipped with a manual transmission comprises a driving shaft(61) transmitting the rotary power of a motor(60), a driving gear(62) connected with the driving shaft, an interlocking gear(63) with the driving gear, a first rotating shaft(66) supporting the interlocking gear and transmitting the rotary power of the interlocking gear, a clutch(70) connected with the first rotating shaft and having a friction plate(70a) jointed with the friction plates(64a,65a) of a first low-speed gear(64) and high-speed gear(65), a gear shifting lever, a second high-speed gear(69) interlocking with the first high-speed gear and transmitting the rotating power to a second rotating shaft(67), a second low-speed gear(68) interlocking with the first low-speed gear transmitting the rotating power to the second rotating shaft, the second rotating shaft supporting the second low and high-speed gears and transmitting the rotating power to a friction gear(90), and a friction gear having a free gear built-in operating a tire(5) with the rotating power of the second rotating shaft.

Description

수동변속장치가 구비된 전기자전거{A TRANSMISSION OF ELECTRIC BYCICLE}Electric Bicycle with Manual Transmission {A TRANSMISSION OF ELECTRIC BYCICLE}

본 발명은 전기자전거의 변속장치에 관한 것으로, 모터에서 발생되는 동력을 전기자전거의 구동축으로 전달하는 과정에서 사용자의 필요에 따라 수동으로 저속과 고속으로 변속이 가능한 수동변속장치를 구비한 전기자전거에 관한 것이다.The present invention relates to a transmission of an electric bicycle, the electric bicycle having a manual transmission that can be shifted to low and high speed manually according to the user's needs in the process of transmitting power generated from the motor to the drive shaft of the electric bicycle. It is about.

전기자전거는 전기를 동력으로 사용하여 차륜을 구동시키는 자전거로서, 특히 노약자나 장애인과 같이 자력에 의하여 자전거를 운전할 수 없는 사람에게 애용되고 있다. 또한, 정상인이라도 중장거리를 이동하는 경우이거나 무거운 중량의 화물을 탑재한 상태의 운전시 사용되고 있다. 아울러 자전거의 동력원이 전기이기 때문에 환경친화적이며, 자원의 절감차원에서 바람직한 운송수단이라 할 수 있다.Electric bicycles are bicycles that drive electric wheels using electricity as power, and are particularly used by people who cannot drive bicycles by themselves, such as the elderly and the disabled. In addition, even a normal person is used in the case of moving a medium or long distance or when driving with a heavy load. In addition, since the power source of the bicycle is electric, it is environmentally friendly and can be said to be a preferable means of transportation in terms of resource saving.

일반적으로 전기자전거는 동력원인 배터리에서 제어부를 통해 구동원인 모터로 전원이 인가되면, 모터의 회전력이 전기자전거의 구동축으로 전달되어 운전이 실시된다. 운전중인 운전자는 여러가지 운전상황에 따라 전기자전거의 속도를 가변시키게 된다. 종래의 전기자전거는 주행중 오르막길을 운행하거나, 과도한 중량의 화물을 탑재한 상태로 주행하는 경우로 인해 전기자전거의 구동축에 부하가 크게 걸리면 수동으로 속도를 조절하거나, 또는 페달을 밟는 힘을 센싱하는 센서와 같은 전자장치에 의해 속도를 조절함으로써 전기자전거의 구동축에 걸리는 부하를 해소하는 방법을 사용하였는데, 이와같은 속도 조절방법은 모터측에 걸리는 부하도 함께 상승되어 모터 소손의 위험과 더불어 전력의 소모량이 커지는 문제가 있어, 이에 대한 해결방안으로 도 6에 도시된 바와 같이 기계식 자동 변속장치를 사용하여 자전거의 구동축에 작용되는 부하의 증감에 따라 자동으로 변속을 실시하도록 하여, 모터의 부하상승으로 인한 소손과 전력의 소모량이 커지는 것을 방지하고 있다.In general, when the electric bicycle is powered from the battery which is the power source to the motor which is the driving source through the control unit, the rotational force of the motor is transmitted to the drive shaft of the electric bicycle to perform the operation. The driver who is driving changes the speed of the electric bicycle according to various driving conditions. Conventional electric bicycle is a sensor that adjusts the speed manually or senses the pedaling force when the driving shaft of the electric bicycle is heavily loaded due to driving uphill while driving or driving with an excessive load. The speed control method is used to reduce the load on the drive shaft of the electric bicycle by controlling the speed by the electronic device. The speed control method also increases the load on the motor side, which leads to the risk of burnout and the consumption of power. There is a problem that increases, as a solution for this, by using a mechanical automatic transmission as shown in Figure 6 to perform the shift automatically according to the increase and decrease of the load applied to the drive shaft of the bicycle, the damage caused by the load increase of the motor It is preventing excessive consumption of power.

그러나 이러한 기계식 자동변속장치는 마찰기어(17)에 작용하는 힘의 크기에 따라 고정하우징(11)내에서 움직이는 이동하우징(13)의 변위량에 의해 변속여부를 결정해야 하므로 주행의 조건에 따라 변속되는 시기가 일정하지 않고, 이동하우징(13)을 정확하게 동작하게 하기 위해 정교하고 복잡한 부품을 필요로 하여 제조상의 문제점이 많았다.However, such a mechanical automatic transmission is to be shifted according to the driving conditions since the shift should be determined by the displacement of the movable housing 13 moving in the fixed housing 11 according to the magnitude of the force acting on the friction gear 17. The timing is not constant, and there are many manufacturing problems due to the necessity of elaborate and complicated parts in order to operate the mobile housing 13 accurately.

본 발명은 상기와 같은 문제점을 해결하기 위해 창안된 것으로서, 본 발명의 목적은 전기자전거에서 변속을 필요로 하는 시기에 사용자의 판단에 따라 수동으로 변속되게 하면서 변속장치의 구조를 단순하게 하여 향후에 발생할 유지 및 보수에 따른 문제를 최소화함으로써, 제조공정과 부품수를 대폭줄여 작업생산성을 보다 향상시킬 수 있는 수동변속장치를 구비한 전기자전거를 제공하는데 있다.The present invention was devised to solve the above problems, and an object of the present invention is to simplify the structure of the transmission device in the future while manually shifting according to a user's judgment at a time when a shift is required in an electric bicycle. By minimizing the problems caused by the maintenance and repair to occur, it is to provide an electric bicycle with a manual transmission that can significantly improve the work productivity by significantly reducing the number of manufacturing processes and parts.

상기 목적을 달성하기 위한 본 발명은, 배터리에 의해 구동되는 모터와, 상기 모터에 의한 회전력으로 전기자전거의 구동축을 회전시키는 구동부재를 구비한 전기자전거에 있어서, 상기 모터의 회전력을 전달하는 구동축과, 상기 구동축과 연결되어 구동축의 회전시 연동하여 회전하는 구동기어와, 상기 구동기어와 맞물려 구동기어의 회전시 연동하여 회전하는 연동기어와, 상기 연동기어를 지지하고 연동기어의 회전력을 클러치에 전달하는 제1 회전축과, 상기 제1 회전축과 연결되고 제1 저속기어 및 제1 고속기어의 마찰판과 결합될 수 있는 마찰판을 구비한 클러치와, 상기 클러치의 마찰판을 제1 저속기어의 마찰판이나 제1 고속기어의 마찰판과 결합되게 하여 저속이나 고속으로 주행속도를 바꾸어주는 변속레버와, 상기 제1 회전축에 지지되어 공전하다가 클러치의 마찰판과 결합시 회전력을 전달하도록 마찰판을 구비한 제1 고속기어 및 제1 저속기어와, 상기 제1 고속기어와 맞물려 제1 고속기어의 회전력을 전달받아 제2 회전축에 전달하는 제2 고속기어와, 상기 제1 저속기어와 맞물려 제1 저속기어의 회전력을 전달받아 제2 회전축에 전달하는 제2 저속기어와, 상기 제2 저속기어 및 제2 고속기어를 지지하면서 제2 저속기어와 제2 고속기어의 회전력을 마찰기어에 전달하는 제2 회전축과, 상기 제2 회전축의 회전력을 전달받아 전기자전거의 타이어를 구동하는 프리기어가 내장된 마찰기어로 구성된 것을 특징으로 한다.According to an aspect of the present invention, there is provided an electric bicycle having a motor driven by a battery and a driving member for rotating the drive shaft of the electric bicycle by the rotational force of the motor, the drive shaft transmitting the rotational force of the motor; And a drive gear connected to the drive shaft and rotating in conjunction with the rotation of the drive shaft, an interlocking gear interlocked with the drive gear to rotate when the drive gear rotates, and supporting the interlocking gear and transmitting the rotational force of the interlocking gear to the clutch. A clutch having a first rotating shaft coupled to the first rotating shaft, the friction plate being coupled to the first low speed gear and the friction plate of the first high speed gear, and the friction plate of the clutch being the friction plate or the first low speed gear. A shift lever that is coupled to the friction plate of the high speed gear to change the traveling speed at a low speed or a high speed, and is supported by the first rotating shaft. The first high speed gear and the first low speed gear having a friction plate to transfer the rotational force when coupled with the friction plate of the clutch, and the second high gear which is engaged with the first high speed gear to receive the rotational force of the first high speed gear and transmits it to the second rotation shaft. A high speed gear, a second low gear gear meshed with the first low gear gear to receive the rotational force of the first low gear gear, and transmitted to the second rotating shaft; and a second low gear gear supporting the second low speed gear and the second high speed gear; And a friction gear incorporating a second rotation shaft for transmitting the rotational force of the second high speed gear to the friction gear and a pre-gear for driving the tire of the electric bicycle by receiving the rotational force of the second rotation shaft.

또한 상기 제 2저속기어와 제 2고속기어의 회전력을 프리기어가 내장된 체인기어에 전달하는 제 2회전축과, 상기 체인기어의 회전력을 전달받아 타이어를 구동하는 체인으로 이루어지는 것을 특징으로 한다.In addition, the second low-speed gear and the second high-speed gear is characterized in that it consists of a second rotating shaft for transmitting a rotation gear of the pre-gear built-in chain gear, and a chain for driving the tire receives the rotational force of the chain gear.

도 1은 본 발명의 장치가 적용된 전기자전거를 측면에서 바라본 도면,1 is a side view of an electric bicycle to which the apparatus of the present invention is applied;

도 2는 본 발명의 수동변속장치가 구비된 전기자전거의 내부상태를 보인 구성도,Figure 2 is a block diagram showing the internal state of the electric bicycle with a manual transmission of the present invention,

도 3은 본 발명의 수동변속장치가 구비된 전기자전거의 다른 실시예를 보인 구성도,Figure 3 is a block diagram showing another embodiment of the electric bicycle equipped with a manual transmission of the present invention,

도 4는 본 발명의 수동변속장치가 구비된 전기자전거가 고속일때의 상태를 도시한 도면,Figure 4 is a view showing a state when the electric bicycle equipped with a manual transmission of the present invention at high speed,

도 5는 본 발명의 수동변속장치가 구비된 전기자전거가 저속일때의 상태를 도시한 도면,5 is a view showing a state when the electric bicycle equipped with a manual transmission of the present invention at a low speed,

도 6은 본 발명의 수동변속장치가 구비된 전기자전거의 변속레버작동의 다른 실시예를 보인 구성도,Figure 6 is a block diagram showing another embodiment of the shift lever operation of the electric bicycle equipped with a manual transmission of the present invention,

도 7은 종래 기술에 따른 기계식 자동변속장치의 내부상태를 보인 구성도.Figure 7 is a block diagram showing the internal state of the mechanical automatic transmission according to the prior art.

<도면의 주요 부분에 대한 부호의 설명><Explanation of symbols for main parts of the drawings>

1: 전기자전거 2: 변속장치1: electric bicycle 2: transmission

3,4: 전,후륜 5: 타이어3,4: front, rear wheel 5: tire

6: 배터리 7: 체인6: battery 7: chain

9: 구동축 11: 고정하우징9: drive shaft 11: fixed housing

13: 이동하우징 15,66: 제1 회전축13: moving housing 15,66: first rotating shaft

17,90: 마찰기어 19,60: 모터17,90: friction gear 19,60: motor

21,62: 구동기어 23,39,41: 제1,2,3 연동기어21, 62: drive gear 23, 39, 41: first, second, third interlocking gear

25,67: 제2 회전축 31: 제3 회전축25,67: 2nd rotation shaft 31: 3rd rotation shaft

27,64: 제1 저속기어 33,68: 제2 저속기어27,64: 1st low gear 33,68: 2nd low gear

29,65: 제1 고속기어 35,69: 제2 고속기어29,65: first high speed gear 35,69: second high speed gear

37,70: 클러치 61: 구동축37, 70: clutch 61: drive shaft

63: 연동기어 70a,70b: 클러치 마찰판63: interlocking gear 70a, 70b: clutch friction plate

80, 81: 변속레버 82: 변속레버지지대80, 81: shift lever 82: shift lever support

83: 유동부재 84: 스프링83: flow member 84: spring

85: 와이어 86: 스위치85: wire 86: switch

이하, 본 발명의 바람직한 실시 예에 대해 첨부된 도면을 참조하여 상세하게 설명하기로 한다.Hereinafter, exemplary embodiments of the present invention will be described in detail with reference to the accompanying drawings.

도 1은 본 발명의 장치가 적용된 전기자전거를 측면에서 바라본 도면이며, 도 2는 본 발명의 전기자전거 변속장치의 내부상태를 보인 구성도이고, 도 3은 본 발명의 전기자전거 변속장치의 다른 실시예를 보인 구성도이며, 도 4는 본 발명의 전기자전거 변속장치가 고속일때의 상태를 도시한 도면이고, 도 5는 본 발명의 전기자전거 변속장치가 저속일때의 상태를 도시한 도면이다.1 is a side view of the electric bicycle to which the apparatus of the present invention is applied, and FIG. 2 is a block diagram showing an internal state of the electric bicycle transmission apparatus of the present invention, and FIG. 3 is another embodiment of the electric bicycle transmission apparatus of the present invention. 4 is a view showing a state when the electric bicycle transmission apparatus of the present invention is a high speed, Figure 5 is a view showing a state when the electric bicycle transmission apparatus of the present invention is a low speed.

도 1, 도 2, 도 3, 도 4, 도 5에 도시된 바와 같이, 본 발명의 전기자전거 변속장치는 모터(60)의 회전력을 전달하는 구동축(61)과, 구동축(61)과 연결되어 구동축의 회전시 연동하여 회전하는 구동기어(62)와, 상기 구동기어(62)와 맞물려 구동기어(62)의 회전시 연동하여 회전하는 연동기어(63)와, 상기 연동기어(63)를 지지하고 연동기어(63)의 회전력을 클러치(70)에 전달하는 제1 회전축(66)과, 상기제1 회전축(66)과 연결되고 제1 저속기어(64) 및 제1 고속기어(65)의 마찰판(64a,65a)과 결합될 수 있는 마찰판(70a)을 구비한 클러치(70)와, 상기 클러치(70)의 마찰판(70a,70b)을 제1 저속기어의 마찰판(64a)이나 제1 고속기어의 마찰판(65a)과 결합되게 하여 저속이나 고속으로 주행속도를 바꾸어주는 변속레버(80)와, 상기 제1 회전축(66)에 지지되어 공전하다가 클러치의 마찰판(70a,70b)과 결합시 회전력을 전달하도록 마찰판(64a,65a)을 구비한 제1 고속기어(65) 및 제1 저속기어(64)와, 상기 제1 고속기어(65)와 맞물려 제1 고속기어(65)의 회전력을 전달받아 제2 회전축(67)에 전달하는 제2 고속기어(69)와, 상기 제1 저속기어(64)와 맞물려 제1 저속기어(64)의 회전력을 전달받아 제2 회전축(67)에 전달하는 제2 저속기어(68)와, 상기 제2 저속기어(68) 및 제2 고속기어(69)를 지지하면서 제2 저속기어(68)와 제2 고속기어(69)의 회전력을 마찰기어(90)에 전달하는 제2 회전축(67)과, 상기 제2 회전축(67)의 회전력을 전달받아 전기자전거의 타이어(5)를 구동하는 프리기어가 내장된 마찰기어(90)로 구성된다.1, 2, 3, 4, 5, the electric bicycle transmission device of the present invention is connected to the drive shaft 61 and the drive shaft 61 for transmitting the rotational force of the motor 60 Drive gear 62 that rotates in conjunction with the rotation of the drive shaft, the interlocking gear 63 and the interlocking gear 63, which interlocks when the drive gear 62 rotates in engagement with the drive gear 62, and the interlocking gear 63. And a first rotational shaft 66 which transmits the rotational force of the interlocking gear 63 to the clutch 70, and is connected to the first rotational shaft 66, so that the first low speed gear 64 and the first high speed gear 65 are separated from each other. The clutch 70 having the friction plate 70a which can be engaged with the friction plates 64a and 65a, and the friction plates 70a and 70b of the clutch 70 are connected to the friction plate 64a of the first low speed gear or the first high speed. The shift lever 80, which is coupled to the friction plate 65a of the gear to change the traveling speed at a low speed or a high speed, and is supported by the first rotation shaft 66 and revolves, and then the friction plates 70a and 70 of the clutch. b) the first high speed gear 65 and the first low speed gear 64 having friction plates 64a and 65a so as to transmit rotational force when engaged with the first high speed gear 65 and the first high speed gear 65 The second high speed gear 69 which receives the rotational force of 65 and transmits it to the second rotation shaft 67 and the second low rotational gear 64 are engaged with the first low speed gear 64 to receive the rotational force of the first low speed gear 64. The second low speed gear 68 and the second high speed gear 69 while supporting the second low speed gear 68 and the second low speed gear 68 and the second high speed gear 69 are transmitted to the 67. A friction gear 90 having a second rotation shaft 67 for transmitting rotational force to the friction gear 90 and a free gear for driving the tire 5 of the electric bicycle by receiving the rotational force of the second rotation shaft 67. It consists of.

또한 상기 제 2저속기어(68)와 제 2고속기어(69)의 회전력을 프리기어가 내장된 체인기어(8)에 전달하는 제 2회전축(67)과, 상기 체인기어(8)의 회전력을 전달받아 타이어를 구동하는 체인(7)으로 이루어지는 것을 특징으로 한다.Also, the rotational force of the second low speed gear 68 and the second high speed gear 69 is transmitted to the chain gear 8 having the pre-gear built therein, and the rotational force of the chain gear 8. It is characterized by consisting of a chain (7) for receiving and driving the tire.

본 발명에 의하면 전기자전거를 운전하는 운전자가 주행중 변속을 원하면 변속레버(80)를 고속이나 저속으로 변경하여 즉시 변속이 가능하게 하였다.According to the present invention, if the driver who drives the electric bicycle wants to shift while driving, the shift lever 80 is changed to a high speed or a low speed to enable a shift immediately.

처음 출발시에는 부하를 고려하여 도 5와 같이 변속레버(80)를 저속으로 하여 전기자전거를 출발시키고 내리막길이나 평지에서 고속으로 주행하기를 원할때에는 도 4과 같이 변속레버(80)를 고속으로 변경하면 클러치(70)의 마찰판(70b)이 제1 고속기어 마찰판(65a)과 결합되면서 모터(60)의 회전력이 제1 고속기어(65)와 제2 고속기어(69)를 통해 마찰기어(90)에 전달되고 마찰기어(90)와 접촉하는 타이어(5)를 구동하여 전기자전거(1)가 고속으로 주행하게 되는 것이다.When starting for the first time, the shift lever 80 is started at low speed as shown in FIG. 5 in consideration of the load. When the electric bicycle is started and it is desired to run at high speed on a downhill road or a flat place, the shift lever 80 is shown at high speed as shown in FIG. In other words, the friction plate 70b of the clutch 70 is coupled to the first high speed gear friction plate 65a, and the rotational force of the motor 60 passes through the first high speed gear 65 and the second high speed gear 69. The electric bicycle 1 is driven at a high speed by driving the tire 5 which is transmitted to 90 and is in contact with the friction gear 90.

변속레버(80)를 고속으로 하였을때 동력의 전달과정은 모터(60) → 구동축(61) → 구동기어(62) → 연동기어(63) → 제1 회전축(66) → 클러치(70) → 제1 고속기어(65) → 제2 고속기어(69) → 제2 회전축(67) → 마찰기어(90) → 타이어(5)가 된다.When the shift lever 80 is set at a high speed, the process of transmitting power is performed by the motor 60 → the drive shaft 61 → the drive gear 62 → the interlocking gear 63 → the first rotation shaft 66 → the clutch 70 → the first. 1, the high speed gear 65 → the second high speed gear 69 → the second rotary shaft 67 → the friction gear 90 → the tire 5.

반대로 오르막길을 주행하거나 무거운 짐으로 인해 부하가 많이 걸릴때는 변속레버(80)를 저속으로 변경하면 클러치(70)의 마찰판(70a)이 저속기어 마찰판(64a)과 결합되면서 모터(60)의 회전력이 제1 저속기어(64)와 제2 저속기어(68)를 통해 마찰기어(90)에 전달되고 마찰기어(90)와 접촉하는 타이어(5)를 구동하여 저속으로 주행하게 된다.On the contrary, when driving uphill or heavy load, when the shift lever 80 is changed to a low speed, the friction plate 70a of the clutch 70 is engaged with the low gear friction plate 64a and the rotational force of the motor 60 is increased. The first low gear 64 and the second low gear 68 are transmitted to the friction gear 90 and drive the tire 5 in contact with the friction gear 90 to drive at a low speed.

변속레버(80)를 저속으로 하였을때 동력의 전달과정은 모터(60) → 구동축(61) → 구동기어(62) → 연동기어(63) → 제1 회전축(66) → 클러치(70) → 제1 저속기어(64) → 제2 저속기어(68) → 제2 회전축(67) → 마찰기어(90) → 타이어(5)가 된다.When the shift lever 80 is set at a low speed, the process of transmitting power is performed by the motor 60 → the drive shaft 61 → the drive gear 62 → the interlocking gear 63 → the first rotational shaft 66 → the clutch 70 → the first. 1, the low speed gear 64 → the second low speed gear 68 → the second rotary shaft 67 → the friction gear 90 → the tire 5.

또한 변속장치를 사용하지 않고 폐달에 의해서만 자전거를 운행할 때는 상기 마찰기어가 항시 타이어에 접촉되어 있어 모터는 전원이 인가되지 않아도 계속 회전하게 되어 과부하로 인한 모터의 손상을 방지하기 위해 상기 마찰기어내부에 프리기어를 구비하였다.In addition, when the bicycle is driven only by the pedal moon without using the transmission, the friction gear is always in contact with the tire so that the motor keeps rotating even when the power is not applied. It was equipped with a pregear.

상술한 바에서는, 변속레버(80)를 직접 조작하는 방법을 설명하였으나, 변속레버(80)에 와이어(85)을 연결하여 전기자전거의 손잡이에서 조작하는 것도 가능하다.In the above-described bar, a method of directly operating the shift lever 80 has been described, but it is also possible to connect the wire 85 to the shift lever 80 to operate the handle of the electric bicycle.

핸들에 일측에 스위치(86)가 구비되어 스위치 조작에 의해 와이어(85)를 잡아당기면 상기 와이어(85)에 연결된 유동부재(83)가 유동하게 되어 변속레버(81)가 힌지회동하면서 저속으로 클러치의 마찰판(70a)을 제 1저속기어의 마찰판(64a)에 결합시켜 저속운행이 가능하며 반대로 스위치 조작에 의해 잡아 당겼던 와이어(85)를 풀면 스프링(84)의 탄성력에 의해 유동부재(83)를 밀게 되면 변속레버(81)는 클러치의 마찰판(70b)을 제 1고속기어의 마찰판(65a)에 결합시켜 고속운행이 가능하다.When the handle 86 is provided on one side of the handle and pulls the wire 85 by the switch operation, the flow member 83 connected to the wire 85 flows, and the shift lever 81 is hinged and clutched at a low speed. The friction plate 70a is coupled to the friction plate 64a of the first low speed gear, and low-speed operation is possible. On the contrary, when the wire 85, which is pulled by the switch operation, is released, the flow member 83 is released by the elastic force of the spring 84. When pushing the gear shift lever 81 is coupled to the friction plate (70b) of the clutch to the friction plate (65a) of the first high speed gear is capable of high speed operation.

또한 전기자전거의 타이어(5)에 마찰기어(90)가 적용되는 실시예를 기술하였으나, 제2 회전축(67)에 마찰기어(90)가 아닌 체인기어를 설치하고 전기자전거의 구동축(9)에 체인을 연결하여 동력을 전달하는, 체인구동방식에 있어서도 본 발명의 수동변속장치가 구비된 자전거의 활용이 가능하며, 상기 실시예에 기술한 후륜 뿐만 아니라, 이를 전륜에 적용하는 경우에도 동일한 작용 및 효과를 얻을 수 있다.In addition, although the embodiment in which the friction gear 90 is applied to the tire 5 of the electric bicycle has been described, a chain gear other than the friction gear 90 is installed on the second rotation shaft 67 and the driving shaft 9 of the electric bicycle is installed. In the chain drive system that connects the chain and transmits power, the bicycle equipped with the manual transmission of the present invention can be utilized, and the same action and the case of applying the rear wheel as described in the above embodiment to the front wheel and The effect can be obtained.

상술한 바와 같이, 본 발명에 의하면 전기자전거에서 변속을 필요로 하는 시기에 사용자의 판단에 따라 정확하게 변속되게 하면서 변속장치의 구조를 단순하게하여 향후에 발생할 유지 및 보수에 따른 문제를 최소화 할 수 있고, 제조에 사용하는 부품수를 줄여 작업생산성을 향상시키면서 제조비용을 절감하는 효과가 있다.As described above, according to the present invention, it is possible to minimize the problems caused by the maintenance and repair in the future by simplifying the structure of the transmission device while accurately shifting according to the user's judgment at the time when the electric bicycle needs to be shifted. As a result, the number of parts used in manufacturing is reduced, thereby improving work productivity and reducing manufacturing costs.

Claims (3)

배터리에 의해 구동되는 모터와, 상기 모터에 의한 회전력으로 전기자전거의 구동축을 회전시키는 구동부재와 속도를 조절하는 변속부가 구비된 전기자전거에 있어서,In the electric bicycle provided with a motor driven by a battery, a drive member for rotating the drive shaft of the electric bicycle by the rotational force by the motor and a transmission portion for adjusting the speed, 상기 모터의 회전력을 전달하는 구동축과, 상기 구동축과 연결되어 구동축의 회전시 연동하여 회전하는 구동기어와, 상기 구동기어와 맞물려 구동기어의 회전시 연동하여 회전하는 연동기어와, 상기 연동기어를 지지하고 연동기어의 회전력을 클러치에 전달하는 제1 회전축과, 상기 제1 회전축과 연결되고 제1 저속기어 및 제1 고속기어의 마찰판과 결합될 수 있는 마찰판을 구비한 클러치와, 상기 클러치의 마찰판을 제1 저속기어의 마찰판이나 제1 고속기어의 마찰판과 결합되게하여 저속이나 고속으로 주행속도를 바꾸어주는 변속레버와, 상기 제1 회전축에 지지되어 공전하다가 클러치의 마찰판과 결합시 회전력을 전달하도록 마찰판을 구비한 제1 고속기어 및 제1 저속기어와, 상기 제1 고속기어와 맞물려 제1 고속기어의 회전력을 전달받아 제2 회전축에 전달하는 제2 고속기어와, 상기 제1 저속기어와 맞물려 제1 저속기어의 회전력을 전달받아 제2 회전축에 전달하는 제2 저속기어와 상기 제2 저속기어 및 제2 고속기어를 지지하면서 제2 저속기어와 제2 고속기어의 회전력을 마찰기어에 전달하는 제2 회전축과, 상기 제2 회전축의 회전력을 전달받아 전기자전거의 타이어를 구동하는 프리기어가 내장된 마찰기어로 구성된 것을 특징으로 하는 수동변속장치가 구비된 전기자전거.A drive shaft which transmits the rotational force of the motor, a drive gear connected to the drive shaft to rotate in conjunction with the drive shaft, an interlocking gear interlocked with the drive gear to rotate when the drive gear rotates, and supporting the interlock gear And a clutch including a first rotating shaft for transmitting the rotational force of the interlocking gear to the clutch, a friction plate connected to the first rotating shaft and coupled with the friction plate of the first low speed gear and the first high speed gear, and the friction plate of the clutch. A shift lever that is coupled to the friction plate of the first low gear gear or the friction plate of the first high speed gear to change the traveling speed at low speed or high speed, and the friction plate is supported by the first rotational shaft and revolves to transfer rotational force when engaged with the friction plate of the clutch. The first high speed gear and the first low speed gear having a, and the second rotation to receive the rotational force of the first high speed gear in engagement with the first high speed gear While supporting the second high speed gear to be transmitted to the shaft, the second low speed gear and the second low speed gear and the second high speed gear which are engaged with the first low speed gear and receive the rotational force of the first low speed gear to transmit to the second rotating shaft. And a friction gear incorporating a second rotation shaft for transmitting the rotational force of the second low speed gear and the second high speed gear to the friction gear, and a free gear for driving the tire of the electric bicycle by receiving the rotational force of the second rotation shaft. Electric bicycle equipped with a manual transmission. 배터리에 의해 구동되는 모터와, 상기 모터에 의한 회전력으로 전기자전거의 구동축을 회전시키는 구동부재와 속도를 조절하는 변속부가 구비된 전기자전거에 있어서,In the electric bicycle provided with a motor driven by a battery, a drive member for rotating the drive shaft of the electric bicycle by the rotational force by the motor and a transmission portion for adjusting the speed, 모터의 회전력을 전달하는 구동축과, 상기 구동축과 연결되어 구동축의 회전시 연동하여 회전하는 구동기어와, 상기 구동기어와 맞물려 구동기어의 회전시 연동하여 회전하는 연동기어와, 상기 연동기어를 지지하고 연동기어의 회전력을 클러치에 전달하는 제1 회전축과, 상기 제1 회전축과 연결되고 제1 저속기어 및 제1 고속기어의 마찰판과 결합될 수 있는 마찰판을 구비한 클러치와, 상기 클러치의 마찰판을 제1 저속기어의 마찰판이나 제1 고속기어의 마찰판과 결합되게하여 저속이나 고속으로 주행속도를 바꾸어주는 변속레버와, 상기 제1 회전축에 지지되어 공전하다가 클러치의 마찰판과 결합시 회전력을 전달하도록 마찰판을 구비한 제1 고속기어 및 제1 저속기어와, 상기 제1 고속기어와 맞물려 제1 고속기어의 회전력을 전달받아 제2 회전축에 전달하는 제2 고속기어와, 상기 제1 저속기어와 맞물려 제1 저속기어의 회전력을 전달받아 제2 회전축에 전달하는 제2 저속기어와 상기 제2 저속기어 및 제2 고속기어를 지지하면서 제2 저속기어와 제2 고속기어의 회전력을 프리기어가 내장된 체인기어(8)에 전달하는 제2 회전축과, 상기 체인기어(8)의 회전력을 전달받아 전기자전거의 타이어를 구동하는 체인(7)으로 구성된 것을 특징으로 하는 수동변속장치가 구비된 전기자전거.A drive shaft for transmitting the rotational force of the motor, a drive gear connected to the drive shaft to rotate in conjunction with the rotation of the drive shaft, an interlocking gear interlocked with the drive gear to rotate when the drive gear rotates, and supporting the linkage gear. A clutch having a first rotational shaft for transmitting the rotational force of the interlocking gear to the clutch, a friction plate connected to the first rotational shaft and coupled with the friction plate of the first low speed gear and the first high speed gear, and the friction plate of the clutch. (1) a shift lever that is coupled to a friction plate of a low speed gear or a friction plate of a first high speed gear to change a traveling speed at a low speed or a high speed; and a friction plate that is supported by the first rotational shaft and revolves to transfer rotational force when engaged with the friction plate of a clutch. The first high speed gear and the first low speed gear, and the first high speed gear in engagement with the first high speed gear to receive the rotational force of the first high speed gear, A second high speed gear to be transmitted, a second low speed gear that receives the rotational force of the first low speed gear in engagement with the first low speed gear, and transmits the second low speed gear and the second low speed gear and the second high speed gear to the second rotating shaft; A second rotating shaft for transmitting the rotational force of the low speed gear and the second high speed gear to the chain gear 8 having the free gear, and the chain 7 for driving the tire of the electric bicycle by receiving the rotational force of the chain gear 8. Electric bicycle provided with a manual transmission, characterized in that consisting of. 배터리에 의해 구동되는 모터와, 상기 모터에 의한 회전력으로 전기자전거의 구동축을 회전시키는 구동부재와 속도를 조절하는 변속부가 구비된 전기자전거에 있어서,In the electric bicycle provided with a motor driven by a battery, a drive member for rotating the drive shaft of the electric bicycle by the rotational force by the motor and a transmission portion for adjusting the speed, 상기 변속부는 고정하우징의 소정위치에 구비되는 변속레버지지대와, 상기 변속레버지지대에 힌지 결합되어 상기 클러치의 마찰판을 좌우 유동시키는 변속레버와, 상기 변속레버 일측에 결합되어 상기 변속레버를 좌우 회동시키는 유동부재와, 상기 유동부재 일단에 밀착되고 상기 고정하우징내부벽에 밀착고정되는 스프링과, 상기 고정하우징과 상기 스프링을 관통하여 유동부재와 연결되는 와이어와, 상기 와이어에 연결되어 상기 전기자전거 핸들에 구비되는 스위치로 구비되는 것을 특징으로 하는 수동변속장치가 구비된 전기자전거.The shifting unit may be coupled to a shift lever support provided at a predetermined position of the fixed housing, a shift lever hinged to the shift lever support to move the friction plate of the clutch left and right, and coupled to one side of the shift lever to rotate the shift lever left and right. A flow member, a spring in close contact with one end of the flow member and fixed to the inner wall of the fixed housing, a wire connected to the flow member through the fixed housing and the spring, and connected to the wire to the electric bicycle handle. Electric bicycle provided with a manual transmission, characterized in that the switch is provided.
KR10-2000-0058566A 2000-10-05 2000-10-05 A transmission of electric bycicle KR100404447B1 (en)

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Cited By (3)

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KR20040022467A (en) * 2002-09-07 2004-03-16 송승희 Automatic transmission of an electric bicycle
KR101039014B1 (en) * 2010-08-20 2011-06-07 김지훈 Pedal-driven kickboard
CN107985500A (en) * 2017-11-27 2018-05-04 黄锋 Bicycle speed-varying unit

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KR20120031317A (en) * 2010-09-24 2012-04-03 심원보 Pair Feeding Instantaneous Adhesive Gearbox Bicycle
KR101653144B1 (en) * 2013-12-02 2016-09-02 고종화 Automatic transmission for bicycle and bicycle having the same
KR101742640B1 (en) 2016-05-02 2017-06-15 정봉규 Manual Transmission for two-wheel Vehicle
KR101915068B1 (en) 2017-08-11 2019-01-07 박민철 Transmission for bicycle

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20040022467A (en) * 2002-09-07 2004-03-16 송승희 Automatic transmission of an electric bicycle
KR101039014B1 (en) * 2010-08-20 2011-06-07 김지훈 Pedal-driven kickboard
US8899605B2 (en) 2010-08-20 2014-12-02 Ji Hoon Kim Pedal-driven roller board
CN107985500A (en) * 2017-11-27 2018-05-04 黄锋 Bicycle speed-varying unit
CN107985500B (en) * 2017-11-27 2019-10-18 黄锋 Bicycle speed-varying unit

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