KR20020017398A - Circuit for protection against excess high-pressure occurrence of common rail in diesel fuel injection system - Google Patents

Circuit for protection against excess high-pressure occurrence of common rail in diesel fuel injection system Download PDF

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KR20020017398A
KR20020017398A KR1020000050723A KR20000050723A KR20020017398A KR 20020017398 A KR20020017398 A KR 20020017398A KR 1020000050723 A KR1020000050723 A KR 1020000050723A KR 20000050723 A KR20000050723 A KR 20000050723A KR 20020017398 A KR20020017398 A KR 20020017398A
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South Korea
Prior art keywords
pressure
rail
regulator valve
circuit
fet
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KR1020000050723A
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Korean (ko)
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유재열
조일영
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박상록
주식회사 두원정공
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Priority to KR1020000050723A priority Critical patent/KR20020017398A/en
Publication of KR20020017398A publication Critical patent/KR20020017398A/en

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02DCONTROLLING COMBUSTION ENGINES
    • F02D41/00Electrical control of supply of combustible mixture or its constituents
    • F02D41/30Controlling fuel injection
    • F02D41/38Controlling fuel injection of the high pressure type
    • F02D41/3809Common rail control systems
    • F02D41/3827Common rail control systems for diesel engines
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02DCONTROLLING COMBUSTION ENGINES
    • F02D41/00Electrical control of supply of combustible mixture or its constituents
    • F02D41/30Controlling fuel injection
    • F02D41/38Controlling fuel injection of the high pressure type
    • F02D41/3809Common rail control systems
    • F02D41/3836Controlling the fuel pressure

Abstract

PURPOSE: A circuit for preventing the generation of the excessively high pressure of an electronic common rail diesel fuel injector is provided to prevent the generation of the excessively high pressure of a rail by stopping a regulator valve when the pressure of the rail is over a moderate level. CONSTITUTION: A pressure regulator valve(8) and a free wheel diode(9) are connected to a battery voltage(7). An FET(Field Effect Transistor)(10) for driving a regulator valve by applying a signal by a PWM(Pulse Width Modulation) signal is connected to the opposite to the battery voltage. The collector of a transistor(11) is connected to the gate terminal to which the PWM signal of the FET is applied. The emitter of the transistor is grounded, and the base is connected to a comparator(12). The voltage value outputted from the pressure sensor increases in proportion to the increase of pressure. If the voltage value is high, the FET is restrained from driving even if a PWM signal is applied. Therefore, the regulator valve stops and the pressure of a rail falls.

Description

전자제어식 커먼레일 디젤연료분사장치의 레일의 초과 고압 발생 방지회로 {Circuit for protection against excess high-pressure occurrence of common rail in diesel fuel injection system}Circuit for protection against excess high-pressure occurrence of common rail in diesel fuel injection system}

본 발명은 전자제어식 커먼레일 디젤연료분사장치에 있어서, 레일에 고압의 연료를 저장하였다가 이를 전자식 밸브로 연료를 분사할 시에 압력센서의 출력을 감지하여 적정치 이상의 초과 압력시에 레귤레이터 밸브의 구동을 멈추게 하여 압력을 저하시켜 위험한 상황이 발생되지 않게 한 전자제어식 커먼레일 디젤연료분사장치의 레일의 초과 고압발생 방지회로에 관한 것이다.The present invention relates to an electronically controlled common rail diesel fuel injection device, in which a high-pressure fuel is stored in a rail and the output of a pressure sensor is sensed when the fuel is injected into the electronic valve to detect the output of the regulator valve. The present invention relates to a circuit for preventing the occurrence of excessive high pressure of the rail of an electronically controlled common rail diesel fuel injection device that stops driving so that a pressure is lowered to prevent a dangerous situation from occurring.

커먼레일시스템은 도 1a의 도시와 같이 고압펌프(1)에서 연료를 레일(2)로 공급하게 되고, ECU(3)에서 레일의 압력을 압력센서(4)로부터 받아 레일의 압력을 제어하게 되며, 연료분사신호를 보내 연료를 분사하게끔 되어 있다.The common rail system supplies fuel to the rail 2 from the high pressure pump 1 as shown in FIG. 1A, and receives the pressure of the rail from the pressure sensor 4 in the ECU 3 to control the pressure of the rail. In addition, fuel injection signal is sent to inject fuel.

이때 압력 레귤레이터 밸브의 구동시에 도 1b의 도시와 같이 레일의 압력(Fp), 스프링력(Fs), 마그네틱력(Fm)의 상호관계는 스프링력(Fs)과 밸브의 마그네틱력(Fm)은 레일의 압력(Fp)과 반대로 작용하도록 되어 있다.At this time, when the pressure regulator valve is driven, as shown in FIG. 1B, the relationship between the pressure Fp, the spring force Fs, and the magnetic force Fm of the rail is the spring force Fs and the magnetic force Fm of the valve. It is supposed to act opposite to the pressure (Fp).

레일의 압력을 높이고저 하면 레일에서 레귤레이터 밸브로 빠져나가는 연료의 양을 줄여야 하고, 그러기 위해서는 마그네틱력(Fm)을 키워야 하며 결국 레귤레이터 밸브에 흐르는 전류를 크게 하여야 한다.Increasing the pressure on the rails reduces the amount of fuel flowing out of the rails to the regulator valves, which requires increasing the magnetic force (Fm) and eventually increasing the current through the regulator valves.

이때 압력(Fp)과 스프링력(Fs) 그리고 마그네틱력(Fm)이 평형을 이루어 일정한 압력이 되었을때의 관계는 다음과 같다.At this time, the relationship between the pressure (Fp), the spring force (Fs) and the magnetic force (Fm) is in equilibrium and a constant pressure is as follows.

Fp = Fs + FmFp = Fs + Fm

레일의 압력이 레귤레이터밸브에 흐르는 평균 전류가 클수록 마그네틱력이 커져 레일의 고압연료가 레일로부터 나가는 것을 줄여 고압을 유지하게 되고 평균 전류가 작을수록 레일의 연료가 많이 빠져나와 레일의 압력이 낮아지게 된다.The higher the average current flowing through the regulator valve, the greater the magnetic force, reducing the high-pressure fuel from the rail to maintain the high pressure. The smaller the average current, the more the fuel in the rail escapes and the lower the pressure in the rail. .

도 2는 레일의 압력이 레귤레이터 밸브에 흐르는 구동 전류파형을 나타낸 것이다.2 shows a drive current waveform in which the pressure of the rail flows through the regulator valve.

일정한 주파수로 듀티만을 제어하여 압력이 레귤레이터밸브에 흐르는 평균 전류를 제어하게 된다.By controlling only the duty at a constant frequency, the pressure controls the average current through the regulator valve.

ON되는 듀티비율이 클수록 평균전류는 커지게 되고, ON되는 듀티비율이 작을수록 평균전류를 작아진다.The larger the duty ratio turned on, the larger the average current. The smaller the duty ratio turned on, the smaller the average current.

도 2에 표시된 PWM(PULSE WIDTH MODULATION)은 ECU로부터 발생되는 신호이다.PWM (PULSE WIDTH MODULATION) shown in FIG. 2 is a signal generated from the ECU.

도 3 은 레귤레이터 밸브의 구동회로를 나타낸 것이다.3 shows the driving circuit of the regulator valve.

PWM 신호에 의해 FET가 ON/OFF하게 되면 ON시 배터리 전압에 의해 레귤레이터 밸브에 전류가 흐르게 되고, 전류를 점차 증가하게 된다.When the FET is turned on / off by the PWM signal, current flows to the regulator valve by the battery voltage when it is turned on, and the current gradually increases.

그러다가 PWM 신호가 ON에서 OFF로 바뀌게 되면 FET도 OFF되며, 이때 발생하는 유도기전력은 프리휠다이오드를 통해 흐르면서 레귤레이터 밸브내의 저항에 의해 전류가 점차 감소하게 된다.Then, when the PWM signal changes from ON to OFF, the FET is also turned off, and the induced electromotive force flows through the freewheel diode, whereby the current in the regulator valve gradually decreases.

이때 전류파형은 도 2 의 상측에 도시되어 있다.At this time, the current waveform is shown in the upper side of FIG.

이렇듯 ECU에서 레일의 압력을 압력센서로부터 피드백받아 목표하고자 하는 압력으로 제어하기 위해 PWM파의 듀티를 조정하게 되는데 만약 ECU의 이상으로 제어가 불가능하게 되었거나 이상신호에 의해 레일의 압력이 너무 올라가게 되면 매우 위험한 상황에 처하게 된다.As such, the duty of the PWM wave is adjusted to control the pressure of the rail from the pressure sensor to the desired pressure. If the ECU becomes impossible to control or the rail pressure rises too much due to an abnormal signal. You are in a very dangerous situation.

본 발명은 이러한 위험성에 대비하여 레일의 압력을 감지하여 적정값 이상의 압력이 되었을 때 레귤레이터 밸브의 구동을 멈추게 하여 레일의 압력을 떨어뜨려 초과 고압발생을 방지되게 함에 발명의 목적이 있다.The object of the present invention is to detect the pressure of the rail in order to prevent such a risk and to stop the operation of the regulator valve when the pressure exceeds the appropriate value to drop the pressure of the rail to prevent the occurrence of excess high pressure.

도 1a 및 도 1b는 커먼레일 시스템의 구성도로서,1A and 1B are configuration diagrams of a common rail system,

도 1a는 전체구성도1a is an overall configuration diagram

도 1b는 레귤레이터 밸브구동시 레일의 압력, 스프링력,Figure 1b shows the pressure, spring force, of the rail when the regulator valve

마그네틱력과의 관계도Relationship with magnetic force

도 2 는 레일의 압력 레귤레이터 밸브의 구동전류 파형 및 구동 PWM 신호2 is a drive current waveform and a drive PWM signal of the pressure regulator valve of the rail;

도 3 은 레일의 압력 레귤레이터 밸브를 구동하기 위한 기존 회로도3 is a conventional circuit diagram for driving a pressure regulator valve of a rail;

도 4 는 본 발명에 의한 레일에서의 초과 고압 발생 방지회로4 is a circuit for preventing excessive high voltage generation in a rail according to the present invention;

<도면의 주요부분에 대한 부호의 설명><Description of the symbols for the main parts of the drawings>

1 : 고압펌프 2 : 레일1: high pressure pump 2: rail

3 : ECU 4 : 압력센서3: ECU 4: Pressure Sensor

5 : 레귤레이터밸브 6 : 인젝터5: regulator valve 6: injector

7 : 배터리전압 8 : 압력 레귤레이터 밸브7: battery voltage 8: pressure regulator valve

9 : 프리휠 다이오드 10 : FET9: freewheel diode 10: FET

11 : 트랜지스터 12 : 비교기11 transistor 12 comparator

이하, 본 발명의 실시예를 첨부도면에 상세히 설명한다.Hereinafter, embodiments of the present invention will be described in detail in the accompanying drawings.

도 4 는 본 발명에 의한 초과 고압발생방지회로도이다.Figure 4 is a circuit diagram of the excess high pressure generation according to the present invention.

압력레귤레이터 밸브와 프리휠다이오드(9)가 배터리 전압(7)과 연결되고, 그 타측에 PWM신호에 의해 신호를 인가시키는 레귤레이터 밸브구동용 FET(스위칭소자)(10)가 연결된 레귤레이터 밸브 구동회로에 있어서, FET(10)의 PWM 신호가 인가되는 게이트단자에 트랜지스터(11)의 콜렉터가 연결되고, 그 에미터는 접지되게 하고, 베이스에 비교기(12)가 연결되게 한다.In a regulator valve driving circuit in which a pressure regulator valve and a freewheel diode 9 are connected to a battery voltage 7, and a regulator valve driving FET (switching element) 10 for applying a signal to the other side by a PWM signal is provided. The collector of the transistor 11 is connected to the gate terminal to which the PWM signal of the FET 10 is applied, the emitter is grounded, and the comparator 12 is connected to the base.

이와 같은 본 발명 회로의 동작은, 압력센서의 출력은 전압값으로 나오게 되고, 이 전압값은 압력에 비례하여 커지게 된다.In the operation of the circuit of the present invention, the output of the pressure sensor comes out as a voltage value, and this voltage value becomes large in proportion to the pressure.

따라서 이 전압값을 비교기에서 비교하여 어느 기준 이상이 되면 비교기의출력이 High가 되도록 하였다.Therefore, this voltage value was compared by the comparator, and when the above standard, the output of the comparator was made high.

또한 압력레귤레이터를 구동시키는 PWM 신호가 인가되는 FET의 게이트단자에 트랜지스터를 달아 비교기의 출력이 High일 때 이 출력신호가 트랜지스터의 베이스단자에 인가되어 PWM 신호가 트랜지스터의 콜렉터에서 에미터를 통해 그라운드로 빠져나가도록 하였다.In addition, a transistor is attached to the gate terminal of the FET to which the PWM signal driving the pressure regulator is applied. When the output of the comparator is high, this output signal is applied to the base terminal of the transistor so that the PWM signal is transmitted from the transistor collector to ground. To get out.

이렇게 하면 PWM신호가 인가되어도 FET가 구동되지 않게 되어 레귤레이터 밸브가 동작을 멈추게 되고, 결국 레일의 압력은 떨어지게 된다.This prevents the FET from driving even when a PWM signal is applied, causing the regulator valve to stop operating, which in turn reduces the pressure on the rail.

이때 비교기의 레퍼렌스전압의 크기는 제한하고자 하는 레일의 한계 압력시 압력센서로부터 나오는 전압의 값과 같게 하면 된다.In this case, the reference voltage of the comparator may be equal to the value of the voltage from the pressure sensor at the limit pressure of the rail to be limited.

이상과 같이 본 발명의 레일의 초과 고압 발생방지회로는 ECU의 이상으로 제어가 불가능할 경우 레일내의 압력을 직접 감지하여 적정값 이상의 경우 레귤레이터 밸브의 구동을 멈추게 하므로서 레일의 압력을 떨어뜨려 초과고압 발생을 방지하여 안전한 효과가 있다.As described above, the excess high-pressure generation prevention circuit of the rail of the present invention detects the pressure in the rail directly when the control of the ECU is impossible and stops the driving of the regulator valve when the value exceeds the appropriate value, thereby reducing the pressure of the rail to generate the excess high pressure. Prevents a safe effect.

Claims (3)

압력레귤레이터 밸브(8)와 프리휠다이오드(9)가 배터리전압(7)과 연결되고, 그 타측에 PWM 신호에 의해 신호를 인가시키는 레귤레이터 밸브 구동용 FET(10)가 연결된 레귤레이터 밸브구동회로에 있어서,In the regulator valve driving circuit in which the pressure regulator valve 8 and the freewheel diode 9 are connected to the battery voltage 7, and the regulator valve driving FET 10 for applying a signal to the other side by means of a PWM signal, FET(10)의 PWM신호가 인가되는 게이트단자에 트랜지스터(11)의 콜렉터가 연결되게 하고, 그 에미터는 접지되게 하며, 베이스에 비교기(12)가 연결되게 함을 특징으로 하는 전자제어식 커먼레일 디젤연료분사장치의 레일의 초과 고압발생회로.Electronically controlled common rail diesel, characterized in that the collector of the transistor 11 is connected to the gate terminal to which the PWM signal of the FET 10 is applied, the emitter is grounded, and the comparator 12 is connected to the base. Excess high-pressure generation circuit of the rail of the fuel injection device. 제1항에 있어서, 레일에 설치된 압력센서의 출력신호를 비교기의 비반전단자로 입력되게 하고, 반전단자에 제한하고자 하는 레일의 최고압력시 출력되는 전압값을 입력함을 특징으로 하는 전자제어식 커먼레일 디젤연료분사장치의 레일의 초과 고압발생회로.2. The electronically controlled common of claim 1, wherein the output signal of the pressure sensor installed on the rail is input to the non-inverting terminal of the comparator, and a voltage value output at the maximum pressure of the rail to be limited to the inverting terminal is input. Excess high-pressure circuit of the rail of diesel fuel injection system. 제1항 또는 제2항에 있어서, 비교기 출력이 하이(High)일 경우 그 출력이 트랜지스터의 베이스에 인가되어 트랜지스터가 ON되어 PWM신호가 그라운드로 빠지게 함을 특징으로 하는 전자제어식 커먼레일 디젤연료분사장치의 레일의 초과 고압발생회로.3. The electronically controlled common rail diesel fuel injection according to claim 1 or 2, wherein when the comparator output is high, the output is applied to the base of the transistor so that the transistor is turned on to cause the PWM signal to fall to ground. Excess high-voltage circuit in the rail of the device.
KR1020000050723A 2000-08-30 2000-08-30 Circuit for protection against excess high-pressure occurrence of common rail in diesel fuel injection system KR20020017398A (en)

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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2606306B2 (en) * 1988-07-22 1997-04-30 株式会社デンソー Fuel injection control device
KR19990009641A (en) * 1997-07-10 1999-02-05 구자홍 Stabilization Circuit of High Voltage Generator
KR19990026480U (en) * 1997-12-19 1999-07-15 양재신 Vehicle fuel pressure regulator
KR20000011113U (en) * 1998-11-30 2000-06-26 전주범 Abnormal high voltage display circuit of monitor

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2606306B2 (en) * 1988-07-22 1997-04-30 株式会社デンソー Fuel injection control device
KR19990009641A (en) * 1997-07-10 1999-02-05 구자홍 Stabilization Circuit of High Voltage Generator
KR19990026480U (en) * 1997-12-19 1999-07-15 양재신 Vehicle fuel pressure regulator
KR20000011113U (en) * 1998-11-30 2000-06-26 전주범 Abnormal high voltage display circuit of monitor

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