KR20020016104A - Muffler jig of slide type - Google Patents

Muffler jig of slide type Download PDF

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Publication number
KR20020016104A
KR20020016104A KR1020000049253A KR20000049253A KR20020016104A KR 20020016104 A KR20020016104 A KR 20020016104A KR 1020000049253 A KR1020000049253 A KR 1020000049253A KR 20000049253 A KR20000049253 A KR 20000049253A KR 20020016104 A KR20020016104 A KR 20020016104A
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KR
South Korea
Prior art keywords
bar
muffler
jig
horizontal transfer
screw
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KR1020000049253A
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Korean (ko)
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KR100356223B1 (en
Inventor
한상현
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이계안
현대자동차주식회사
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Priority to KR1020000049253A priority Critical patent/KR100356223B1/en
Publication of KR20020016104A publication Critical patent/KR20020016104A/en
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Publication of KR100356223B1 publication Critical patent/KR100356223B1/en

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N13/00Exhaust or silencing apparatus characterised by constructional features ; Exhaust or silencing apparatus, or parts thereof, having pertinent characteristics not provided for in, or of interest apart from, groups F01N1/00 - F01N5/00, F01N9/00, F01N11/00
    • F01N13/18Construction facilitating manufacture, assembly, or disassembly
    • F01N13/1838Construction facilitating manufacture, assembly, or disassembly characterised by the type of connection between parts of exhaust or silencing apparatus, e.g. between housing and tubes, between tubes and baffles
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N2450/00Methods or apparatus for fitting, inserting or repairing different elements
    • F01N2450/16Methods or apparatus for fitting, inserting or repairing different elements by using threaded joints
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N2450/00Methods or apparatus for fitting, inserting or repairing different elements
    • F01N2450/26Methods or apparatus for fitting, inserting or repairing different elements by bayonet fittings

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Exhaust Silencers (AREA)

Abstract

PURPOSE: A sliding muffler jig is provided to easily fix respective components of a muffler by adjusting a welding position corresponding to the structure of the muffler. CONSTITUTION: A sliding muffler comprises a plate(12), a horizontal transfer bar(14) slidably combined to the plate, a vertical transfer body(16) slidably inserted into the horizontal transfer bar, a fixed bar(20) having a thread combined to a thread recess(24) of the vertical transfer body, and a height adjusting bar(18) inserted into a thread recess(26) of the fixed bar. A fastening recess(28) is formed in the center of the fixed bar to apply a fastening force when being thread-connected with the thread recess of the vertical transfer body. A fastening screw(34) is inserted into a fastening screw inserting recess. The fastening screw inserting recess is formed on the outer face of the plate to fix the position of the horizontal transfer bar. A roller is attached to the inner face of the vertical transfer body to have the vertical transfer body slide easily. Welding is performed while the vertical transfer body is moved along the horizontal transfer bar and the combining position of components is adjusted accurately.

Description

슬라이드식 머플러 지그{Muffler jig of slide type}Muffler jig of slide type}

본 발명은 슬라이드식 머플러 지그에 관한 것으로서, 더욱 상세하게는 여러개 부품으로 나누어진 머플러의 결합을 위하여 용접 작업을 하고자 할 때, 머플러 의 각 부품간의 용접위치를 정확히 고정 조절하여, 용이하게 용접 작업을 실시할 수 있도록 한 슬라이드식 머플러 지그에 관한 것이다.The present invention relates to a slide type muffler jig, and more particularly, when the welding operation for the coupling of the muffler divided into several parts, by precisely adjusting the welding position between each component of the muffler, the welding operation easily It relates to a sliding muffler jig that can be carried out.

통상적으로 머플러는 엔진의 배기가스를 정화 처리하여 외부로 배출시키는 곳으로서, 차체 저면의 장착부위에 맞게 여러개의 부품(엔진쪽 배기관과, 촉매장치가 내설된 정화통, 외부로 배출되는 배기관등)이 굴곡된 형상으로 용접에 의하여 결합된다.In general, the muffler is a place where the exhaust gas of the engine is purified and discharged to the outside, and various parts (engine exhaust pipe, purifier with a catalytic device, exhaust pipe, etc.) are installed according to the mounting portion of the bottom of the vehicle body. It is joined by welding into a curved shape.

상기 여러개 부품으로 된 머플러의 용접 결합 작업은 첨부한 도 4에 도시한 바와 같은 구조의 지그에 올려 놓고 실시하는 바, 상기 종래의 지그는 소정 면적의 정반(12)과, 이 정반상에 용접으로 고정된 다수의 "ㄷ"형 서포트(36)로 구성되어 있다.The welding joining operation of the muffler made of several parts is carried out on a jig having a structure as shown in FIG. It is composed of a plurality of fixed "c" type support (36).

따라서, 상기 각 부품을 정반상의 서포트에 올려 고정시킨 후, 각 결합부위를 용접으로 결합시키는 작업을 하게 되고, 또한 머플러의 각 부위에 대한 검사를 실시하게 된다.Therefore, after the parts are mounted on the support on the surface plate and fixed, the coupling parts are joined by welding, and each part of the muffler is inspected.

그러나, 상기와 같은 종래의 머플러는 신차종 개발시와 같이, 차종별로 다른 구조의 지그를 일일이 만들어주어야 하기 때문에 지그 재료와 비용의 낭비가 심한단점이 있고, 또한 지그를 용접으로 제조함에 따라 작업 환경의 오염과 작업성을 떨어뜨리는 단점이 있다.However, the conventional muffler as described above has to make a jig having a different structure for each type of vehicle as in the development of a new model, and there is a disadvantage in that waste of jig material and cost is severe, and also, as the jig is manufactured by welding, It has the disadvantage of reducing pollution and workability.

따라서, 본 발명은 상기와 같은 점을 해결하기 위하여 안출한 것으로서, 차종별로 서로 다른 구조의 머플러라도 그 용접 결합 위치를 조절하여 머플러의 각 부품을 용이하게 고정시킬 수 있도록 한 슬라이드식 머플러 지그를 제공하는데 그 목적이 있다.Accordingly, the present invention has been made to solve the above-described problems, and provides a slide-type muffler jig so that each part of the muffler can be easily fixed by adjusting the welding joint position of the muffler having a different structure for each vehicle type. Its purpose is to.

도 1은 본 발명에 따른 슬라이드식 머플러 지그를 나타내는 사시도,1 is a perspective view showing a sliding muffler jig according to the present invention,

도 2는 본 발명에 따른 슬라이드식 머플러 지그를 나타내는 도 1의 A-A선 단면도,2 is a cross-sectional view taken along the line A-A of Figure 1 showing a slide type muffler jig according to the present invention;

도 3은 본 발명에 따른 슬라이드식 머플러 지그를 나타내는 도 2의 B-B선 단면도,3 is a cross-sectional view taken along the line B-B of Figure 2 showing a slide-type muffler jig according to the present invention;

도 4는 종래의 슬라이드식 머플러 지그를 나타내는 사시도.4 is a perspective view showing a conventional slide muffler jig.

<도면의 주요 부분에 대한 부호의 설명><Explanation of symbols for the main parts of the drawings>

10 : 슬라이드식 머플러 지그 12 : 정반10: sliding muffler jig 12: surface plate

14 : 가로이송바 16 : 세로이송체14: horizontal transfer bar 16: vertical transfer body

18 : 높이조절바 20 : 고정바18: height adjustment bar 20: fixed bar

22 : 안착부 24,26 : 나사홈22: seating part 24, 26: screw groove

28 : 스패너 조임용 홈 30,32 : 조임나사 삽입용 홈28: Spanner tightening groove 30,32: Tightening screw insertion groove

34 : 조임나사 36 : 서포트34: Tightening Screw 36: Support

38 : 롤러38: roller

이하, 첨부도면을 참조로 본 발명을 상세하게 설명하면 다음과 같다.Hereinafter, the present invention will be described in detail with reference to the accompanying drawings.

본 발명은 소정의 면적을 갖는 정반(12)과, 이 정반(12)의 상하 안쪽면에 좌우로 슬라이드 가능하게 요철 결합되는 가로이송바(14)와, 이 가로이송바(14)에 상하로 슬라이드 가능하게 삽입되고 상면에 나사홈(24)을 갖는 세로이송체(16)와, 이 세로이송체(16)의 나사홈(24)에 나사결합되도록 하단에 나사산이 형성되고 상면에는 나사홈(26)을 갖는 고정바(20)와, 이 고정바(20)의 나사홈(26)에 높이조절 가능하게 삽입되고 머플러의 각 부품이 올려지는 안착부(22)를 상부에 갖는 높이조절바(18)로 구성된 것을 특징으로 한다.The present invention has a surface plate 12 having a predetermined area, a horizontal transfer bar 14 which is slidably coupled to the upper and lower inner surfaces of the surface plate 12 to the left and right, and the horizontal transfer bar 14 up and down. A thread is formed at a lower end of the vertical conveying member 16 which is slidably inserted and has a screw groove 24 on the upper surface thereof, and a screw thread at the lower end thereof so as to be screwed into the screw groove 24 of the vertical conveying body 16, Height adjusting bar having a fixing bar 20 having a 26, and a seating portion 22 is inserted into the screw groove 26 of the fixing bar 20 so that each component of the muffler is mounted thereon. And 18).

특히, 상기 고정바(20)의 중앙 부분은 상기 세로이송체(16)의 나사홈(24)에 나사결합시 스패너의 조임력을 제공하기 위한 조임용 홈(28)이 형성된다.In particular, the central portion of the fixing bar 20 is formed with a tightening groove 28 for providing a tightening force of the spanner when screwed into the screw groove 24 of the longitudinal transfer body 16.

또한, 상기 고정바(20)의 측면상에는 조임나사(34)가 삽입되어 상기 높이조절바(18)를 조여주도록 나사홈(26)까지 관통되는 조임나사 삽입용 홈(32)이 형성된다.In addition, on the side of the fixing bar 20, a tightening screw 34 is inserted to form a tightening screw insertion groove 32 penetrating to the screw groove 26 to tighten the height adjusting bar 18.

또한, 상기 정반(12)의 외측면에도 상기 가로이송바(14)의 위치를 고정시켜주는 조임나사 삽입용 홈(30)이 형성된다.In addition, the outer surface of the surface plate 12 is formed with a tightening screw insertion groove 30 for fixing the position of the horizontal transfer bar (14).

특히, 상기 가로이송바(14)에 삽입되는 세로이송체(16)의 내면에는 롤러(38)가 부착되어 슬라이딩이 용이하게 되도록 한다.In particular, the roller 38 is attached to the inner surface of the vertical transfer body 16 is inserted into the horizontal transfer bar 14 to facilitate the sliding.

여기서, 본 발명을 실시예로서, 첨부한 도면을 참조로 더욱 상세하게 설명하면 다음과 같다.Herein, the present invention will be described in more detail with reference to the accompanying drawings.

첨부한 도 1은 본 발명에 따른 슬라이드식 머플러 지그(10)를 나타내는 사시도로서, 도면부호 12은 가로방향이 세로방향보다 길고 소정의 면적을 갖는 정반이다.1 is a perspective view showing the slide-type muffler jig 10 according to the present invention, and reference numeral 12 denotes a surface plate having a predetermined area in the transverse direction longer than the longitudinal direction.

상기 정반(12)의 상하 안쪽면에는 요홈이 형성되어 있는 바, 이 요홈에 좌우방향으로 슬라이드 이동 가능한 다수개의 가로이송바(14)가 결합된다.Grooves are formed on the upper and lower inner surfaces of the surface plate 12, and a plurality of horizontal transfer bars 14 which are slidably moved in the left and right directions are coupled to the grooves.

즉, 첨부한 도 2에 도시한 바와 같이, 상기 정반(12)의 상하 안쪽면과 가로이송바(14)의 상하단이 요철 결합됨에 따라 가로이송바(14)가 좌우로 슬라이드 이동 가능하게 되고, 이때 정반(12)의 상하에는 조임나사 삽입용 홈(30)이 형성되어 있는 바, 이곳으로 조임나사(34)를 삽입하여 상기 슬라이드 이송되어 위치 고정된 가로이송바(14)를 조여줌으로써, 가로이송바(14)는 유동되지 않고 조절된 위치에서 용이하게 고정된다.That is, as shown in Figure 2, as the upper and lower inner surface of the surface plate 12 and the upper and lower ends of the horizontal transfer bar 14 is unevenly coupled, the horizontal transfer bar 14 is able to slide left and right, At this time, the upper and lower portions of the surface plate 12 is formed with a tightening screw insertion groove 30, by inserting a tightening screw 34 to the tightening the horizontal transfer bar (14) fixed by the slide transfer position, horizontally The transfer bar 14 is not fixed and is easily fixed in the adjusted position.

한편, 상기 가로이송바(14)에는 상하로 슬라이드 가능하게 첨부한 도 2에 도시한 바와 같은 세로이송체(16)가 삽입되는 바, 이 세로이송체(16)의 내면에는 롤러(38)가 부착되어 있어, 가로이송바(14)에 대한 롤러(38)의 롤링으로 세로이송체(16)가 상하로 이동 가능하게 된다.On the other hand, the vertical transfer body 16 as shown in Figure 2 attached to the horizontal transfer bar 14 to be slidably up and down is inserted, the roller 38 is provided on the inner surface of the vertical transfer body 16 It is attached, and the vertical conveyance body 16 is movable up and down by rolling the roller 38 with respect to the horizontal conveyance bar 14. As shown in FIG.

상기 세로이송체(16)의 상면에는 관통된 형태의 나사홈(24)이 형성되어 있는데, 이 나사홈(24)에는 고정바(20)가 나사 결합된다.The upper surface of the vertical conveying member 16 is formed with a threaded groove 24 having a penetrating shape, the fixing bar 20 is screwed to the screw groove 24.

좀 더 상세하게는, 상기 고정바(20)의 하단에는 세로이송체(16)의 나사홈(24)에 결합되는 나사산이 형성되고, 상부에는 나사홈(26)이 형성되어 있으며, 중앙 부분은 스패너 조임용 홈(28)이 형성되어진다.More specifically, the lower end of the fixing bar 20 is formed with a screw thread coupled to the screw groove 24 of the vertical carrier body 16, the upper screw thread 26 is formed, the central portion is Spanner tightening grooves 28 are formed.

이때, 상기 고정바(20)의 상부 나사홈(26)에는 하단에 나사산을 갖는 높이조절바(18)가 삽입 결합되는 바, 이 높이조절바(18)의 상단에는 오목한 안착부(22)가 형성되어 있다.At this time, the height adjustment bar 18 having a screw thread at the lower end is inserted into the upper screw groove 26 of the fixing bar 20, the concave seating portion 22 at the upper end of the height adjustment bar 18 Formed.

한편, 상기 고정바(20)의 나사홈(26)에 상기 높이조절바(18)가 나사 결합된 상태를 견고히 고정시키기 위하여 고정바(20)의 측면에는 나사홈(26)까지 관통된 조임나사 삽입용 홈(32)이 형성되어, 조임나사(34)가 높이조절바(18)를 조여줌으로써, 높이조절바(18)의 위치가 견고히 고정되어진다.On the other hand, the tightening screw penetrated to the screw groove 26 on the side of the fixing bar 20 in order to securely fix the state that the height adjustment bar 18 is screwed to the screw groove 26 of the fixing bar 20 The insertion groove 32 is formed, and the tightening screw 34 tightens the height adjusting bar 18, whereby the position of the height adjusting bar 18 is firmly fixed.

따라서, 머플러의 각 부품(배기파이프와 정화통등)을 상기 높이조절바(18)의 안착부(22)에 올려놓은 후, 가로이송바(14)를 정반(12)의 상하면을 따라 이송시켜 좌우위치를 결정하고, 세로이송체(16)를 가로이송바(14)를 따라 상하로 이송시켜 상하위치를 결정하여, 각 부품간의 결합위치를 정확히 맞추고, 또 높이조절바(18)를 고정바(20)에 대하여 나사회전시켜 높이를 정확히 맞춘상태에서 용접작업을 용이하게 실시할 수 있게 된다.Therefore, after placing the parts (exhaust pipe and septic tank) of the muffler on the seating portion 22 of the height adjustment bar 18, the horizontal transfer bar 14 is transferred along the upper and lower surfaces of the surface plate 12 and left and right. The position is determined, and the vertical conveying member 16 is moved up and down along the horizontal conveying bar 14 to determine the upper and lower positions, to exactly match the coupling position between the parts, and the height adjusting bar 18 is fixed to the bar ( 20) It is possible to easily perform welding work by adjusting the height by screw rotation.

물론, 서로 다른 구조의 머플러의 부품도 가로이송바와 세로이송체와 높이조절바의 조절로 그 결합위치를 정확하게 맞출 수 있고, 또한 서로 다른 구조 머플러를 올려 놓은 상태에서 각종 균열이나 이상유무를 검사할 수 있다.Of course, the parts of the muffler of different structure can be precisely matched by the adjustment of the horizontal transfer bar, the vertical transfer body and the height adjusting bar, and also inspected for various cracks and abnormalities while the different structure mufflers are placed on the surface. Can be.

이상에서 본 바와 같이, 본 발명에 따른 슬라이드식 머플러 지그에 의하면 차종별로 서로 다른 구조를 갖는 머플러 부품이라도 그 결합위치를 자유롭게 조절하며 용접작업할 수 있어, 신규차종 개발시 머플러 지그를 일일이 제작하던 것을 배제하여 재료와 비용을 절감할 수 있는 장점이 있다.As seen from the above, according to the slide type muffler jig according to the present invention, even the muffler parts having different structures for each vehicle type can be welded freely by adjusting the coupling position, so that the muffler jig was produced at the time of developing a new model. There is an advantage to save material and cost by excluding.

Claims (5)

소정의 면적을 갖는 정반(12)과, 이 정반(12)의 상하 안쪽면에 좌우로 슬라이드 가능하게 요철 결합되는 가로이송바(14)와, 이 가로이송바(14)에 상하로 슬라이드 가능하게 삽입되고 상면에 나사홈(24)을 갖는 세로이송체(16)와, 이 세로이송체(16)의 나사홈(24)에 나사결합되도록 하단에 나사산이 형성되고 상면에는 나사홈(26)을 갖는 고정바(20)와, 이 고정바(20)의 나사홈(26)에 높이조절 가능하게 삽입되고 머플러의 각 부품이 올려지는 안착부(22)를 상부에 갖는 높이조절바(18)로 구성된 것을 특징으로 하는 슬라이드식 머플러 지그.Table 12 having a predetermined area, a horizontal transfer bar 14 slidably coupled to the upper and lower inner surfaces of the surface 12, and a horizontal transfer bar 14 so as to be slidable vertically. A thread is formed at the lower end of the longitudinal conveying member 16 to be inserted and has a screw groove 24 on the upper surface, and screwed into the screw groove 24 of the vertical conveying body 16, and the screw groove 26 on the upper surface thereof. With a height adjustment bar 18 having a fixing bar 20 having a top portion and a seating portion 22 on which the components of the muffler are mounted, the height of which is inserted into the screw groove 26 of the fixing bar 20 and on which the components of the muffler are placed. Sliding muffler jig, characterized in that configured. 제 1 항에 있어서, 상기 고정바(20)의 중앙 부분은 상기 세로이송체(16)의 나사홈(24)에 나사결합시 스패너의 조임력을 제공하기 위한 조임용 홈(28)이 형성된 것을 특징으로 하는 슬라이드식 머플러 지그.The method of claim 1, wherein the center portion of the fixing bar 20 is characterized in that the fastening groove 28 is provided for providing a tightening force of the spanner when screwed into the screw groove 24 of the longitudinal transfer member (16). Sliding muffler jig made. 제 1 항에 있어서, 상기 고정바(20)의 측면상에는 조임나사(34)가 삽입되어 상기 높이조절바(18)를 조여주도록 나사홈(26)까지 관통되는 조임나사 삽입용 홈(32)이 형성된 것을 특징으로 하는 슬라이드식 머플러 지그.According to claim 1, On the side of the fixing bar 20, a tightening screw (34) is inserted into the tightening screw insertion groove (32) which penetrates to the screw groove (26) to tighten the height adjusting bar (18) Sliding muffler jig, characterized in that formed. 제 1 항에 있어서, 상기 정반(12)의 외측면에도 상기 가로이송바(14)의 위치를 고정시켜주는 조임나사 삽입용 홈(30)이 형성된 것을 특징으로 하는 슬라이드식머플러 지그.The slide-type muffler jig according to claim 1, wherein a fastening screw insertion groove (30) is formed on the outer surface of the surface plate (12) to fix the position of the horizontal transfer bar (14). 제 1 항에 있어서, 상기 가로이송바(14)에 삽입되는 세로이송체(16)의 내면에는 롤러(38)가 부착된 것을 특징으로 하는 슬라이드식 머플러 지그.The slide-type muffler jig according to claim 1, wherein a roller (38) is attached to an inner surface of the vertical conveying member (16) inserted into the horizontal conveying bar (14).
KR1020000049253A 2000-08-24 2000-08-24 Muffler jig of slide type KR100356223B1 (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100368151B1 (en) * 2000-11-30 2003-01-24 현대자동차주식회사 Jig for fabricating muffler of automobile

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR960008401U (en) * 1994-08-25 1996-03-15 Jig for fixing silencer of car
JP2710098B2 (en) * 1995-01-13 1998-02-10 セントラル自動車株式会社 Switchable jig

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100368151B1 (en) * 2000-11-30 2003-01-24 현대자동차주식회사 Jig for fabricating muffler of automobile

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