KR20020003133A - A collection system of cutting oil chip exhausting parts of metal chip conveyor - Google Patents
A collection system of cutting oil chip exhausting parts of metal chip conveyor Download PDFInfo
- Publication number
- KR20020003133A KR20020003133A KR1020010057887A KR20010057887A KR20020003133A KR 20020003133 A KR20020003133 A KR 20020003133A KR 1020010057887 A KR1020010057887 A KR 1020010057887A KR 20010057887 A KR20010057887 A KR 20010057887A KR 20020003133 A KR20020003133 A KR 20020003133A
- Authority
- KR
- South Korea
- Prior art keywords
- cutting oil
- chip
- metal
- metal chips
- slope face
- Prior art date
Links
- 229910052751 metal Inorganic materials 0.000 title claims abstract description 38
- 239000002184 metal Substances 0.000 title claims abstract description 38
- 239000010730 cutting oil Substances 0.000 title claims abstract description 32
- 238000011084 recovery Methods 0.000 claims abstract description 6
- 238000004062 sedimentation Methods 0.000 claims description 14
- 239000002826 coolant Substances 0.000 claims description 13
- 238000000926 separation method Methods 0.000 claims description 10
- 238000001556 precipitation Methods 0.000 abstract description 6
- 238000007599 discharging Methods 0.000 abstract 1
- 239000003921 oil Substances 0.000 description 3
- 239000013049 sediment Substances 0.000 description 2
- 229910001385 heavy metal Inorganic materials 0.000 description 1
- 230000014759 maintenance of location Effects 0.000 description 1
- 239000002689 soil Substances 0.000 description 1
- 238000009966 trimming Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D21/00—Separation of suspended solid particles from liquids by sedimentation
- B01D21/24—Feed or discharge mechanisms for settling tanks
- B01D21/2433—Discharge mechanisms for floating particles
- B01D21/2438—Discharge mechanisms for floating particles provided with scrapers on the liquid surface for removing floating particles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/10—Cleaning by methods involving the use of tools characterised by the type of cleaning tool
- B08B1/16—Rigid blades, e.g. scrapers; Flexible blades, e.g. wipers
- B08B1/165—Scrapers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q11/00—Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
- B23Q11/0042—Devices for removing chips
- B23Q11/0067—Devices for removing chips chip containers located under a machine or under a chip conveyor
Landscapes
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Auxiliary Devices For Machine Tools (AREA)
Abstract
Description
본 발명은 금속 칩 컨베이어의 칩 배출부의 절삭유 회수 장치에 관한 것이다.The present invention relates to a cutting oil recovery device of the chip discharge portion of the metal chip conveyor.
공작 기계의 금속 가공 시 배출되는 금솝칩이 함유된 절삭유를 재 사용하기 위해서는 이 속에 함유된 금속 칩을 분리해야 하고, 이때에는 주로 침전 분리 방법을 택하고 있는 것이다.In order to reuse the cutting oil containing the metal chips discharged during the metal processing of the machine tool, the metal chips contained therein must be separated. In this case, the sediment separation method is mainly used.
이와 같은 침전 분리 방법은 침전조 내에서 분리된 비중이 가벼운 절삭유는 침전 분리조 상부에 형성된 절삭유 배출구를 통해 재사용하고 침전조 내에서 침전된 비중이 무거운 금속 칩은 체인 스크랩퍼를 이용하여 경사면으로 긁어 올린 다음 칩 배출구를 통해 배출하고 있는 바, 이때 칩 배출구로 배출되는 금속 칩과 체인 스크랩퍼에 묻어 있는 절삭유는 저유실로 회수되고 금속 칩은 칩 수거함에 수납되나 절삭유 저유실은 각도 조절판이 있어 상당한 양의 절삭유가 금속칩에 묻은 상태에서 투기하게 되므로 절삭유의 허실은 물론 이로 인한 토질과 수질을 오염시키는 등의 공해가 발생되는 폐단이 있었던 것이다.In the sedimentation separation method, the light oil separated in the sedimentation tank is reused through the coolant outlet formed at the upper part of the sedimentation tank, and the heavy metal chips deposited in the sedimentation tank are scraped up to the slope using a chain scraper. The coolant is discharged through the chip outlet, and the coolant on the metal chip and chain scraper discharged to the chip outlet is recovered to the oil storage chamber, and the metal chip is stored in the chip collection container, but the coolant oil storage chamber has an angle adjustment plate. Because the coolant is dumped on the metal chip, there is a loss of the coolant, as well as pollution caused by contaminating the soil and water.
본 발명은 이상의 문제점을 해결하고자 발명한 것으로 이의 발명 요지는 침전 분리조에서 분리된 금속칩을 수거하는 체인 스크랩퍼와 접하는 침전 분리조의 경사면 상부에 완경사면을 형성하여 완경사면에 의해 체인 스크랩퍼의 표면에는 체인 스크랩퍼에 의해 긁어 올려진 금속 칩이 정체되는 칩 정체부가 되어지게 한 것으로 체인 스크랩퍼에 의해 경사면으로 긁어 올려진 금속 칩에 묻어 있는 절삭유가 이 칩 정체부에서 머물면서 자유 낙하되어 침전 분리조 내로 되돌림 되게 하고, 정체된 금속 칩의 탈유가 완료되면 이때에는 뒤이어 긁어져 올라오는 금속 칩에 의해 떠밀려 전진하여 트임부에서 낙하할 때 함께 낙하되는 절삭유는 낙하 유도판에 의해 절삭유 고임실에 유입되게 함으로서 절삭유의 회수를 극대화 한 것이다.The present invention has been invented to solve the above problems, and the gist of the present invention is to form a mild slope on top of the slope of the sedimentation tank in contact with the chain scraper to collect the metal chips separated from the sedimentation tank to the surface of the chain scraper by the mild slope In this case, the metal chip scraped by the chain scraper becomes a stagnant chip stagnation.Cutting oil buried in the metal chip scraped to the inclined surface by the chain scraper drips freely while staying in the chip staple and sediment separation. When deoiling of stagnant metal chips is completed, at this time, the coolant that is pushed forward by the scraped up metal chips and then advances and falls together when falling from the trim is introduced into the cutting oil chamber by the drop guide plate. By maximizing the recovery of coolant.
도 1은 본 발명의 측단면도1 is a side cross-sectional view of the present invention
도 2는 도1의 "A"부분의 확대도FIG. 2 is an enlarged view of portion “A” of FIG. 1;
*도면의 주요부분에 대한 부호의 설명* Explanation of symbols for main parts of the drawings
1. 침전 분리조 1-1. 받침간 1-2. 경사면1. Precipitation Separation Tank 1-1. Base 1-2. incline
1-3. 완경사면 1-4. 트임부 1-5. 금속 칩 배출부1-3. Mild slope 1-4. Trim 1-5. Metal chip outlet
1-6. 금속 칩 낙하부 2. 절삭유 유입구 2-1. 절삭유 배출구1-6. Metal chip dropout 2. Cutting oil inlet 2-1. Coolant outlet
3. 구동부 3-1. 모터 3-2. 벨트3. Driver 3-1. Motor 3-2. belt
3-3. 장력 조절구 4. 체인 스크랩퍼 4-1. 동축 스플라켓3-3. Tensioner 4. Chain Scraper 4-1. Coaxial sprocket
4-2. 연동 스플라켓 4-3. 장력 조절구 4-4. 칩 정체부4-2. Interlocking Sprockets 4-3. Tension Control 4-4. Chip identity
5. 절삭유 고임실 5-1. 낙하 유도판 5-2. 이송관5. Cutting oil chamber 5-1. Drop guide plate 5-2. Transfer pipe
이를 도면에 의거 상세히 설명하면 다음과 같다.This will be described in detail based on the drawings.
침전 분리조(1)의 저면에는 받침간(1-1)이 설치되고, 내면에는 금속 칩이 함유된 절삭유 유입구(2)와 침전 분리된 절삭유 배출구(2-1)가 설치되고, 그 일측에 형성된 경사면(1-2)의 상부에는 완경사면(1-3)과 트임부(1-4)가 형성하되, 완경사면(1-3)은 체인 스크랩퍼(4)의 칩 정체부(4-4)로 되고, 트임부(1-4)의 하방에는 금속 칩 낙하부(1-6)와 절삭유 낙하 유도판(5-1)및 이송간(5-2)을 개재한 절삭유 고임실(5)이 형성되고, 그 상부에는 모터(3-1)와 벨트(3-2) 및 장력 조절구(3-3)와 동축 스플라켓(4-1)을 가진 구동부(3)가 설치되고 그 하방에 설치된 연동 스플라켓(4-2)은 체인 스크랩퍼(4)에 의해 전기한 동축 스플라켓(4-1)과 연동되게 한 것이다.On the bottom of the sedimentation separation tank 1, a support base 1-1 is provided, and on the inner surface, a cutting oil inlet 2 containing metal chips and a sedimenting cutting oil outlet 2-1 are provided. On the upper portion of the formed inclined surface (1-2), a mild inclined surface (1-3) and a recessed portion (1-4) are formed, the mildly inclined surface (1-3) is a chip stagnation portion 4- of the chain scraper (4) 4), and the cutting oil chamber 5 through the metal chip dropping portion 1-6, the cutting oil drop guide plate 5-1, and the feed section 5-2 below the trimming portion 1-4. Is formed, and a drive unit 3 having a motor 3-1, a belt 3-2, a tension regulator 3-3, and a coaxial sprocket 4-1 is provided on the upper side thereof, The installed interlocking sprocket 4-2 is made to interlock with the coaxial sprocket 4-1 which has been electricized by the chain scraper 4.
이상과 같이 구성된 본 발명은 금속 칩 및 칩 컨베이어의 칩 배출구에 있는 절삭유의 회수 장치인 바, 이를 실시할 시는 침전 분리조(1) 내에 금속 칩이 함유된 절삭유가 유입구(2)를 통해 유입, 저장된 상태에서 체인 스크랩퍼(4)를 가동시키면 침전 분리조(1) 내에서 분리된 비중이 가벼운 절삭유는 절삭유 배출구(2-1)를 통해배출되어 재 사용되고, 침전된 비중이 무거운 금속 칩은 체인 스크랩퍼(4)에 의해 경사면(1-2)으로 긁어져 올라가서 완경사면(1-3)에 의해 형성된 체인 스크랩퍼(4)의 칩 정체부(4-4)에서 방치됨에 따라 방치된 금속 칩은 정체 현상이 생기면서 스크랩퍼 및 칩에 묻어있는 절삭유는 자유 낙하되어 침전 분리조(1) 내로 되돌림 되고, 절삭유가 탈유되어 정체 상태에 있는 금속 칩은 뒤이어 긁어져 올라오는 금속 칩에 의해 떠밀림 된 후 트임부(1-4) 하방에 형성된 금속 칩 낙하부(1-6)로 낙하된다. 이때, 절삭유는 절삭유 낙하 유도판(5-1)에 의해 절삭유 고임실(5) 내로 유입된 후 이송관(5-2)을 통해 침전 분리조(1) 내로 되돌아가게 되는 것이다.The present invention configured as described above is a recovery device for cutting oil in the chip outlet of the metal chip and the chip conveyor, when performing this, the cutting oil containing the metal chip in the sedimentation separation tank (1) is introduced through the inlet (2) When the chain scraper 4 is operated in a stored state, the lighter cutting oil separated in the sedimentation tank 1 is discharged and reused through the coolant discharge port 2-1. Metal that is left as it is scraped up by the inclined surface (1-2) by the chain scraper (4) and left at the chip retention portion (4-4) of the chain scraper (4) formed by the mildly inclined surface (1-3). As the chip is stagnant, the cutting oil on the scraper and the chip falls freely and is returned to the sedimentation tank 1, and the metal chip in the stagnant state is floated by the scraped metal chip. After being jungled (1-4) is dropped to the metal chips fall portion (1-6) formed on the lower side. At this time, the cutting oil is introduced into the cutting oil chamber 5 by the cutting oil drop guide plate 5-1 and then returned to the sedimentation separation tank 1 through the transfer pipe 5-2.
이상과 같이 본 발명은 침전 분리조(1)의 경사면(1-2)의 상부에 완경사면(1-3)을 형성하여, 이완경사면(1-3)은 체인스크랩퍼(4)의 금속칩 정체부(4-4)가 되게 하여 이 칩 정체부(4-4)에서 금속 칩이 정체되는 동안 금속 칩에 묻어 있는 절삭유가 자유 낙하되어 침전분리조(1)에 되돌림되게하고, 탈유된 후는 뒤이어 긁어져 올라오는 금속 칩에 의해 떠밀려 트임부를 통해 낙하 될 때 함께 낙하되는 절삭유는 낙하 유도판(5-1)에 의해 유도되어 절삭유 고임실(5)에서 회수할 수 있게 하였기 때문에 구조가 간단하고 절삭유 회수를 극대화할 수 있어 매우 유용한 발명이다.As described above, the present invention forms a mildly inclined surface 1-3 on the inclined surface 1-2 of the sedimentation separation tank 1, and the relaxedly inclined surface 1-3 is a metal chip of the chain scraper 4. After the metal chip is stagnated in the chip stagnation part 4-4, the cutting oil buried in the metal chip falls freely and returns to the sedimentation separation tank 1, and then deoiled. Since the cutting oil which is pushed down by the scraping-up metal chip and falls through the slit is subsequently guided by the drop guide plate 5-1, the cutting oil can be recovered from the cutting chamber 5, and thus the structure is simple. It is a very useful invention because it can maximize the coolant recovery.
Claims (1)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| KR10-2001-0057887A KR100428464B1 (en) | 2001-09-19 | 2001-09-19 | A collection system of cutting oil chip exhausting parts of metal chip conveyor |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| KR10-2001-0057887A KR100428464B1 (en) | 2001-09-19 | 2001-09-19 | A collection system of cutting oil chip exhausting parts of metal chip conveyor |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| KR20020003133A true KR20020003133A (en) | 2002-01-10 |
| KR100428464B1 KR100428464B1 (en) | 2004-04-30 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| KR10-2001-0057887A KR100428464B1 (en) | 2001-09-19 | 2001-09-19 | A collection system of cutting oil chip exhausting parts of metal chip conveyor |
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| KR (1) | KR100428464B1 (en) |
Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR101556967B1 (en) | 2014-07-18 | 2015-10-05 | (주)오성기전 | conveyer device for a chip exhaust |
| CN107214627A (en) * | 2017-07-17 | 2017-09-29 | 南通德鑫数控机床有限公司 | A kind of full-automatic chip removal filter of numerical control high-precision grinding machine |
| CN109201569A (en) * | 2018-09-03 | 2019-01-15 | 合肥银泉铸造有限责任公司 | A kind of gear machining lathe cleaning device |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0775933A (en) * | 1993-09-10 | 1995-03-20 | Mitsubishi Electric Corp | Chip disposal device |
| JPH0819932A (en) * | 1994-07-06 | 1996-01-23 | Mitsubishi Electric Corp | Chip disposal device |
| JP3083272B2 (en) * | 1997-08-06 | 2000-09-04 | 川崎重工業株式会社 | Chip and oil separation equipment |
| JP4274497B2 (en) * | 1999-01-18 | 2009-06-10 | モスニック株式会社 | Chip conveying filter |
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2001
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| KR100428464B1 (en) | 2004-04-30 |
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