KR200165658Y1 - Belt-press dehydrator - Google Patents
Belt-press dehydrator Download PDFInfo
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- KR200165658Y1 KR200165658Y1 KR2019970023340U KR19970023340U KR200165658Y1 KR 200165658 Y1 KR200165658 Y1 KR 200165658Y1 KR 2019970023340 U KR2019970023340 U KR 2019970023340U KR 19970023340 U KR19970023340 U KR 19970023340U KR 200165658 Y1 KR200165658 Y1 KR 200165658Y1
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- roller
- belt
- dehydrator
- belt press
- dehydration
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- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F11/00—Treatment of sludge; Devices therefor
- C02F11/12—Treatment of sludge; Devices therefor by de-watering, drying or thickening
- C02F11/121—Treatment of sludge; Devices therefor by de-watering, drying or thickening by mechanical de-watering
- C02F11/123—Treatment of sludge; Devices therefor by de-watering, drying or thickening by mechanical de-watering using belt or band filters
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D33/00—Filters with filtering elements which move during the filtering operation
- B01D33/04—Filters with filtering elements which move during the filtering operation with filtering bands or the like supported on cylinders which are impervious for filtering
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D33/00—Filters with filtering elements which move during the filtering operation
- B01D33/58—Handling the filter cake in the filter for purposes other than for regenerating the filter cake remaining on the filtering element
- B01D33/62—Handling the filter cake in the filter for purposes other than for regenerating the filter cake remaining on the filtering element for drying
- B01D33/64—Handling the filter cake in the filter for purposes other than for regenerating the filter cake remaining on the filtering element for drying by compression
- B01D33/646—Handling the filter cake in the filter for purposes other than for regenerating the filter cake remaining on the filtering element for drying by compression by pressure rollers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D33/00—Filters with filtering elements which move during the filtering operation
- B01D33/80—Accessories
- B01D33/804—Accessories integrally combined with devices for controlling the filtration
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- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F2201/00—Apparatus for treatment of water, waste water or sewage
- C02F2201/002—Construction details of the apparatus
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W10/00—Technologies for wastewater treatment
- Y02W10/20—Sludge processing
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- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Life Sciences & Earth Sciences (AREA)
- Hydrology & Water Resources (AREA)
- Environmental & Geological Engineering (AREA)
- Water Supply & Treatment (AREA)
- Organic Chemistry (AREA)
- Treatment Of Sludge (AREA)
- Filtration Of Liquid (AREA)
Abstract
벨트 프레스 탈수기에 있어서, 중, 대형 롤러 및 종동롤러 원통 표면에 다수의 소구경 파이프를 부착하고; 유공압으로 종동롤러를 이동시키는 장치를 구비하여 대형롤러에 탈수벨트, 여과포를 조여 주는 압력을 고압, 중압 및 저압으로 용이하게 조절할 수 있는 벨트 프레스 탈수기의 개선이다.A belt press dehydrator comprising: attaching a plurality of small diameter pipes to medium and large rollers and driven roller cylindrical surfaces; It is an improvement of the belt press dehydrator which can be easily adjusted to high pressure, medium pressure and low pressure by having a device for moving driven rollers by hydraulic pressure to tighten the dewatering belt and filter cloth on the large rollers.
탈수 효과를 개선하며, 용이하게 제작할 수 있다.Improve the dehydration effect, can be easily produced.
Description
본 고안은 벨트 프레스 탈수기에 관한 것으로, 특히, 하, 폐수 오니를 처리하는 벨트 프레스 탈수기의 롤러 구조 및 탈수 벨트를 조여 주는 장치를 개선하여 고성능 탈수기를 제공하는 것을 목적으로 한다.}The present invention relates to a belt press dehydrator, and in particular, to improve the roller structure of the belt press dehydrator for treating wastewater sludge and the device for tightening the dewatering belt to provide a high performance dehydrator.}
본 고안은 탈수기에 관한 것으로, 특히 벨트 프레스형 탈수기에 관한 것이다.The present invention relates to a dehydrator, and more particularly to a belt press type dehydrator.
종래, 하수 및 오, 폐수 처리에는 활성오니법, 장기폭기법, 기타 처리 방법이 있으며, 침전오니는 충진제와 다공질물질을 혼합하여, 배양하고, 다시 폭기, 응집하고, 침전시켜 침강오니로 하여 탈수 처리하였다, 이 탈수 처리공정에서 탈수기의 역할은 매우 중요한 것으로 주로 벨트 프레스형 탈수기를 사용하며, 그 벨트 프레스 롤러는 대개 탈수 구멍이 다수 형성되어 있어 이를 통하여 수분이 분리되고 탈수되는 구조를 가졌었다.Conventionally, there are active sludge method, long-term aeration method, and other treatment methods for sewage, sewage, and wastewater treatment. The sedimented sludge is mixed with a filler and a porous material, cultured, aerated, flocculated, and precipitated, and dewatered as sedimentation sludge. In this dehydration process, the role of the dehydrator is very important, and a belt press type dehydrator is mainly used, and the belt press roller has a structure in which water is separated and dehydrated through many dehydration holes.
근래에 제공되는 고압, 고성능의 벨트 프레스 탈수기는 응집부, 1차중력여과부, 믹싱부, 2차중력여과부, 1차롤러 압착탈수부, 2차롤러 압착탈수부, 탈수케이크로 구성되거나; 또는 교반기, 독립형중력탈수부, 중력탈수부, 예비압착탈수부, 1차롤러압착탈수, 2차롤러압착탈수부, 3차롤러고압탈수부등으로 구성되는 벨트 프레스형 탈수기가 있다. 여기에 사용되는 롤러는 롤러의 원통에 다수의 구멍을 형성하거나 앵글 등을 부착한 것이 있다. 또한 무한궤도 형 케터필러를 장착하고 종동롤러를 사용하여 벨트를 압착하는 방식이 있으나 무한궤도가 비끌어지는 등으로 장애가 많았다.The high pressure, high performance belt press dehydrator provided in recent years is composed of agglomeration part, primary gravity filtration part, mixing part, secondary gravity filtration part, primary roller compression dehydration part, secondary roller compression dehydration part, and dehydration cake; Or a belt press type dehydrator composed of a stirrer, independent gravity dehydration unit, gravity dehydration unit, preliminary compression dehydration unit, primary roller compression dehydration unit, secondary roller compression dehydration unit, and tertiary roller high pressure dehydration unit. The roller used here forms a number of holes in the cylinder of the roller, or attaches an angle or the like. In addition, there is a method of mounting a caterpillar caterpillar and pressing the belt using a driven roller, but there are many obstacles due to the caterpillar dragging.
도1은 본 고안의 롤러 사시도.1 is a perspective view of the roller of the present invention.
도2는 본 고안의 다른실시예의 도면.2 is a view of another embodiment of the present invention.
도3은 본 고안의 장치도.Figure 3 is a device diagram of the present invention.
도4는 본 고안의 탈수압착부에 유공압실린더 장치를 설치한것을 나타내는 상세도.Figure 4 is a detailed view showing the installation of a pneumatic cylinder device in the dewatering compression portion of the present invention.
도5는 본 고안의 유공압실린더작동 롤러의 구성도.Figure 5 is a block diagram of a hydraulic pneumatic cylinder operation roller of the present invention.
본고안에서는 이러한 응집부, 1차중력여과부, 믹싱부, 2차중력여과부, 1차롤러압착탈수부, 2차롤러압착탈수부, 탈수케이크; 또는 교반기, 독립형중력탈수부, 중력탈수부, 예비압착탈수부, 1차롤러압착탈수부, 2차롤러압착탈수부, 3차롤러고압탈수부등으로 구성되는 밸트 프레스형 탈수기에 있어서, 중, 대형 롤러옥, 및 소형 종동롤러 표면에 다수의 소구경 원형파이프, 반원형파이프 또는 타원형파이프를 용접 부착하여 주므로서 탈수 면적을 커지게 하고; 유압 장치에 의한 종동롤러 이동수단을 구비하여 탈수벨트를 대형롤러, 스프로킷에 눌러 죄어 주는 종동롤러를 좌우로 이동시켜 그 압력을 조절 하는 벨트 프레스 탈수기의 개선된 장치를 제공한다.In this paper, such agglomerating part, primary gravity filtration part, mixing part, secondary gravity filtration part, primary roller compression dehydration part, secondary roller compression dehydration part, dehydration cake; Or in the belt press type dehydrator comprising a stirrer, independent gravity dehydration unit, gravity dehydration unit, preliminary compression dehydration unit, primary roller compression dehydration unit, secondary roller compression dehydration unit, tertiary roller high pressure dehydration unit, etc. A large number of small diameter circular pipes, semi-circular pipes or elliptical pipes are welded to the roller jade and the small driven roller surface to increase the dewatering area; It provides an improved apparatus of the belt press dehydrator having a driven roller moving means by a hydraulic device to move the driven roller to press the dewatering belt to the large rollers, sprockets to the left and right to adjust the pressure.
본 고안에 따르는 파이프를 부착한 롤러는 탈수 벨트 여과포의 접촉 면적을 줄이고 둥근 면에 의하여 여과포의 손상을 방지하고, 또한 본고안의 유압실린더장치를 사용하여 종동롤러를 좌우로 이동시킴으로써, 탈수벨트를 조이는 강약을 고압, 중압, 또는 저압으로 부드럽게 또 정확하게 조정할 수가 있어 탈수 효율을 극대화 할 수 있다.The roller with the pipe according to the present invention reduces the contact area of the dewatering belt filter cloth, prevents the filter cloth from being damaged by the rounded surface, and also moves the driven roller from side to side using the hydraulic cylinder device in this paper, thereby tightening the dewatering belt. The strength and weakness can be adjusted smoothly and precisely to high, medium or low pressure to maximize dewatering efficiency.
본 고안을 양호한 실시예의 도면에 의하여 설명한다.The invention is illustrated by the drawings of the preferred embodiments.
도1에서, 롤러(10)에 파이프(30)를 용접부착하여 본고안의 롤러(100)를 제작한다.In Fig. 1, a pipe 30 is welded to the roller 10 to produce a roller 100 of the present invention.
도2는 도1의 단면도로서 롤러(10)에 원형파이프(30), 반원형 파이프(32), 또는 타원형 파이프(34)를 용접부착한다.FIG. 2 is a cross-sectional view of FIG. 1, in which a circular pipe 30, a semicircular pipe 32, or an elliptical pipe 34 is welded to the roller 10.
도3에서 본고안의 유압실린더장치(50)를 사용하여 대형롤러(100)와 다수의 종동롤러(105)사이를 주행하는 탈수벨트, 여과포와 함께 그 사이에서 이송되는 오니를 다수의 종동롤러 조절 유압실린더(50)(50')로 좌우로 이동시켜 탈수벨트, 여과포를 조이는 강약을 고압, 중압, 또는 저압으로 부드럽게 또 정확하게 제어 조정하여 탈수 효율을 극대화 할 수 있는 상태를 도시한 것으로; 종동롤러 조절 유압실린더장치(50)(50')는 중동롤러(105)를 아암(55)으로 유압실린더(52)와 연동하는 수단으로 되며(도5 참조); 도3-도5에서 교반기(11), 중력탈수부(12), 예비압착탈수부(13), 1차롤러압착탈수부(15), 2차롤러압착탈수부(16), 3차롤러고압탈수부(17)등으로 구성되는 벨트 프레스형 탈수기에 있어서; 중, 대형 롤러(100), 스프로킷(100")및 소형 종동롤러(51) 표면에 다수의 소구경 파이프(30)(30')를 용접부착하고; 대형롤러(100), 스프로킷(100")에 따르는 종동롤러(105)들에 각각 Y 형 아암(55)을 장치하고; 유압실린더(52)와 연계하여 설치한다. 전체 유압장치 콘트롤 유니트(50 C)를 설치하여 다수의 종동롤러(105)를 일시에 작동하거나 또는 단계적으로 작동시켜 종동롤러의 이동을 조절하여 압축력을 제어한다.In FIG. 3, the hydraulic cylinder device 50 of the present invention is used to control a plurality of driven roller control hydraulics of a sludge conveyed therebetween with a dewatering belt and a filter cloth traveling between the large roller 100 and the plurality of driven rollers 105. It shows the state to maximize the dewatering efficiency by smoothly and precisely controlling the strength of the dehydration belt, filter cloth to tighten the dehydration belt, filter cloth by moving left and right to the cylinder (50, 50 '); The driven roller adjustment hydraulic cylinder device 50, 50 'is a means which interlocks the middle east roller 105 with the hydraulic cylinder 52 by the arm 55 (refer FIG. 5); 3 to 5, the stirrer 11, the gravity dehydration unit 12, the preliminary compression dehydration unit 13, the primary roller compression dehydration unit 15, the secondary roller compression dehydration unit 16, the third roller high pressure In the belt press type dehydrator comprised of the dehydration part 17 etc .; Welding a large number of small diameter pipes 30 and 30 'to the surface of the medium, large roller 100, the sprocket 100 " and the small driven roller 51; and to the large roller 100, the sprocket 100 " A Y-type arm 55 is attached to the driven rollers 105 respectively; Installed in conjunction with the hydraulic cylinder (52). By installing the whole hydraulic control unit (50C) to operate a plurality of driven rollers 105 at a time or stepwise to control the movement of the driven rollers to control the compression force.
위와 같이 구성되는 본 고안의 장치는 대형롤러(100)에 부착된 소구경 파이프(30)(30')와 그에 따르는 종동롤러(105) 및 그 소구경 파이프(30)(30') 사이에서 탈수벨트 및 여과포가 주행하며 오니가 그 사이에 담겨져서 압착될 때 압착력이 가해져 닿는 면적이 작아지고 상대적으로 여과면적이 크므로 효과적인 탈수가 가능하다.The device of the present invention configured as described above is dewatered between the small diameter pipe 30, 30 'attached to the large roller 100 and the driven roller 105 and the small diameter pipe 30, 30' accordingly. When the belt and filter cloth run and the sludge is sandwiched between them, the compressive force is applied when the sludge is compressed in between, so that the contact area is small and the filter area is relatively large, so that effective dehydration is possible.
즉, 다수의 소구경 파이프(30)(30')를 용접 부착하여 준 대형롤러(100), 스프로킷(100") 및 그에 따르는 종동롤러(105)들 상호간에 압착되는 여과 망, 탈수벨트, 여포에 접촉되는 면적이 적어서 여과 면적이 크므로 여과 효율이 좋아진다.That is, the large-scale roller 100, the sprocket 100 " and the driven roller 105, which are attached to each other by welding a plurality of small-diameter pipes 30 and 30 ', are squeezed to each other. The filtration efficiency is improved because the area of contact is small and the filtration area is large.
또한, 유압장치(50)의 컨트롤에 의하여 Y형 아암(55)을 좌우로 이동시켜 줌으로서 탈수대형롤러(100)와 그 종동롤러(105)와의 간격을 강, 중간, 약으로 유연하게 제어 조절하여 줄수 있음으로서 보다 탈수 효과를 개선한 벨트 프레스 탈수기를 제공하는 것이다.In addition, the Y-arm 55 is moved left and right by the control of the hydraulic device 50 to flexibly control the distance between the dewatering large roller 100 and the driven roller 105 to be strong, medium or weak. It is possible to provide a belt press dehydrator with improved dehydration effect.
상기와 같이 본 고안에 의하면 효과적인 탈수를 수행할 수 있으며 탈수용 롤러의제작이 용이해 진다.As described above, according to the present invention, effective dehydration can be performed and the manufacturing of the dewatering roller becomes easy.
또한 무한궤도 형 케터필러를 사용하지 않고 벨트를 압착하는 방식을 실린더 유압장치로 함으로서 무한궤도가 비끌어지는 등의 장애가 발생하지않으며 운전이 용이하다.In addition, it is easy to operate without the obstacles such as dragging the caterpillar by using the cylinder hydraulic device to compress the belt without using the caterpillar type caterpillar.
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KR2019970023340U KR200165658Y1 (en) | 1997-08-27 | 1997-08-27 | Belt-press dehydrator |
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KR2019970023340U KR200165658Y1 (en) | 1997-08-27 | 1997-08-27 | Belt-press dehydrator |
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KR200165658Y1 true KR200165658Y1 (en) | 2000-01-15 |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR100512695B1 (en) * | 2003-02-19 | 2005-09-07 | 이영채 | A pressurizing roller for a double belt press |
KR102062272B1 (en) * | 2019-04-19 | 2020-01-03 | 동산기계(주) | organic wastes |
-
1997
- 1997-08-27 KR KR2019970023340U patent/KR200165658Y1/en not_active IP Right Cessation
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR100512695B1 (en) * | 2003-02-19 | 2005-09-07 | 이영채 | A pressurizing roller for a double belt press |
KR102062272B1 (en) * | 2019-04-19 | 2020-01-03 | 동산기계(주) | organic wastes |
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KR19990010033U (en) | 1999-03-15 |
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