KR20010112775A - Wire and the manufacturing method - Google Patents

Wire and the manufacturing method Download PDF

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Publication number
KR20010112775A
KR20010112775A KR1020000033002A KR20000033002A KR20010112775A KR 20010112775 A KR20010112775 A KR 20010112775A KR 1020000033002 A KR1020000033002 A KR 1020000033002A KR 20000033002 A KR20000033002 A KR 20000033002A KR 20010112775 A KR20010112775 A KR 20010112775A
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KR
South Korea
Prior art keywords
conductor
wire
coated
polyamideimide
outside
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KR1020000033002A
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Korean (ko)
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이명한
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전낙원
코리언일랙트로닉스파워소스 주식회사
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Priority to KR1020000033002A priority Critical patent/KR20010112775A/en
Publication of KR20010112775A publication Critical patent/KR20010112775A/en

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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B13/00Apparatus or processes specially adapted for manufacturing conductors or cables
    • H01B13/22Sheathing; Armouring; Screening; Applying other protective layers
    • H01B13/26Sheathing; Armouring; Screening; Applying other protective layers by winding, braiding or longitudinal lapping
    • H01B13/2606Sheathing; Armouring; Screening; Applying other protective layers by winding, braiding or longitudinal lapping by braiding
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B3/00Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties
    • H01B3/18Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances
    • H01B3/28Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances natural or synthetic rubbers
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B3/00Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties
    • H01B3/18Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances
    • H01B3/30Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances plastics; resins; waxes
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B3/00Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties
    • H01B3/18Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances
    • H01B3/30Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances plastics; resins; waxes
    • H01B3/46Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances plastics; resins; waxes silicones
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B3/00Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties
    • H01B3/18Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances
    • H01B3/48Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances fibrous materials

Abstract

R-S1-A-Z1-B- S2-R, where A and B are independent ring systems with the formulae (a1), (a2) or (b), whereby in the trans-1,4-cyclohexylene ring, one or two non-adjacent CH2groups may be replaced by oxygen, and whereby, in the 1,4-phenylene ring, one or two non-adjacent CH groups may be replaced by nitrogen; L1, L2, L3represent, independently, hydrogen, C1-C20-alkyl, C1- C20-alkenyl, C1- C20-alkyloxy, C1-C 20-alkyloxy carbonyl, formyl, C1-C 20-alkyl carbonyl, C1-C20- alkyl carbonyloxy, halogen, cyano or nitro; Z1, Z2, Z3represent, independently, a single bond, -CH2CH2-, -CH2O-, -OCH2-, -COO-, -OOC-, -(CH2)4-, -O(CH2)3-, -(CH2)3O- or - C=C-; S1, S2represent a spacer unit, R represents crosslinkable groups, with the proviso that at least one of the ring systems A or B represents a ring system with the formulae (a1) or (a2), Z 1or Z2denoting a single bond.

Description

와이어 및 그 제조방법{WIRE AND THE MANUFACTURING METHOD}WIRE AND THE MANUFACTURING METHOD {WIRE AND THE MANUFACTURING METHOD}

본 발명은 와이어(Wire) 및 그 제조방법에 관한 것으로서, 보다 상세하게는 도체(Conductor) 외부에 폴리마이드(polyimide)와 폴리아미드이미드(polyam- ideimide)가 일체로 코팅처리되어 전기적 특성 및 절연특성을 향상시키도록 한 와이어 및 그 제조방법에 관한 것이다.The present invention relates to a wire and a method of manufacturing the same. More specifically, the polyimide and the polyamide-imide are integrally coated on the outside of a conductor to provide electrical and insulating properties. The present invention relates to a wire and a method of manufacturing the same.

통상, 와이어는 절연전선과 권선으로 대별되며, 상기 절연전선에서 전기적인 절연피복을 하기 위하여 전선의 외피를 감싸는 비도전성인 절연재로는 합성수지, 고무, 종이 등이 많이 사용되고 있다.In general, wires are roughly classified into insulated wires and windings, and synthetic resins, rubber, paper, and the like are used as non-conductive insulating materials surrounding the outer skin of the wires in order to electrically coat the insulated wires.

도 1은 일반적으로 도체 외장의 절연을 위해 주석도금이 적용된 상태의 도체 단면도를 도시하고 있다.1 shows a cross-sectional view of a conductor in a state where tin plating is generally applied to insulate the conductor sheath.

이에 도시된 바와 같이, 소정 도체(예컨대, 구리)(10)에 소정 공정에 따라 단순히 주석(12)을 도금한 것으로서, 상기와 같이 구리도체(10)에 주석(20)만을 도금하는 경우에는 도체의 내한·내열성을 강화하기에는 부족한 점이 있었다.As shown in the drawing, the tin 12 is simply plated on a predetermined conductor (for example, copper) 10 according to a predetermined process. When only the tin 20 is plated on the copper conductor 10 as described above, the conductor is used. It was not enough to strengthen the cold resistance and heat resistance.

즉, 이에 따라 장기간 사용으로 인한 전기적인 특성이 저하되고 안정성 및 신뢰성이 떨어지게되어, 전기전자기기의 사용시 절연특성이 완전하게 제공되지 않아 기기의 오류가 발생되고 이에따른 경제적인 손실도 증가되고 있다.In other words, the electrical characteristics of the long-term use is lowered, and the stability and reliability are lowered, the insulation characteristics are not provided completely when the electrical and electronic equipment is used, the error of the device occurs, and the economic losses are increased accordingly.

따라서, 도체 외부에 절연성이 뛰어난 절연물질을 도금하여 사용하고 있으나, 이러한 절연특성을 가지는 와이어도 전기전자기기 사용에 따른 빈번한 온도변동에 따라 전기적인 특성이 결여되는 문제점이 있었다.Therefore, although an insulating material having excellent insulation is plated on the outside of the conductor, a wire having such insulating properties also has a problem of lacking electrical characteristics due to frequent temperature fluctuations caused by the use of electrical and electronic equipment.

따라서, 본 발명은 와이어내에 제공되는 도체(conductor)에 폴리이미드(poly imide) 및 폴리아미드이미드(polyamideimide)를 이중으로 특수코팅처리함으로써, 전기적 특성을 강화하고 안정성 및 신회성을 확보하여 전기전자기기의 품질을 향상시키도록 하는 와이어 및 그 제조방법을 제공함에 그 목적이 있다.Therefore, the present invention by special coating treatment of polyimide (polyimide) and polyamideimide (double imide) to the conductor provided in the wire, thereby strengthening the electrical properties, to ensure stability and reproducibility of electrical and electronic equipment Its purpose is to provide a wire and a method of manufacturing the same to improve the quality of the.

상기와 같은 목적을 달성하기 위한 와이어는, 소정 물질에 코팅층이 형성되는 도체와, 상기 도체 외주연에 씌워지는 절연체가 구비된 와이어에 있어서, 상기 코팅층은 상기 도체(100) 외부에 소정 내열규격을 가지는 폴리에스텔이미드 오버코팅 폴리아미드이미드동선(Polyesterimide over coated polyamide imide coating)에 의하여 폴리이미드(polyimide) 및 폴리아미드이미드(polyamideimide)가 순차적으로 코팅되는 것을 특징으로 한다.A wire for achieving the above object is a wire having a conductor formed with a coating layer on a predetermined material and an insulator covered on the outer circumference of the conductor, wherein the coating layer has a predetermined heat resistance standard outside the conductor 100. Eggplant is characterized in that the polyimide and polyamideimide are sequentially coated by a polyesterimide over coated polyamideimide copper coating (Polyesterimide over coated polyamide imide coating).

또한, 상기한 목적을 달성하기 위한 와이어 제조방법은, 소정 도체 (conductor)를 형성하는 단계와, 상기 도체 외주연에 폴리이미드(polyimide) 및 폴리아미드이미드(polyamideimide)를 순차적으로 코팅처리하는 단계와, 상기 코팅처리된 도체 외부에 형성되는 열경화성수지인 실리콘수지와, 상기 실리콘수지(110)의 외표면둘레에 편직되는 섬유편조부재와, 그 섬유편조부재 외부에 피막을 만들기 위하여 형성되는 실리콘코팅부로 이루어진 절연체를 형성하는 단계로 이루어진다.In addition, the wire manufacturing method for achieving the above object, the step of forming a conductor (conductor), the step of sequentially coating the polyimide (polyimide) and polyamideimide (polyamideimide) on the outer periphery of the conductor and , A silicone resin which is a thermosetting resin formed on the outer surface of the coated conductor, a fiber braiding member knitted on the outer surface of the silicone resin 110, and a silicon coating part formed to make a coating on the outer surface of the fiber braiding member. Forming an insulator made of the same.

상술한 와이어 및 그 제조방법에 따르면, 전기전자기기에 사용되는 내한·내열전선 등에 폴리아미드이미드동선을 가지는 폴리에스텔이미드가 도체 자체에 코팅처리됨으로써, 전기적인 특성 및 절연효과가 향상됨을 알수 있다.According to the above-described wire and its manufacturing method, it is understood that the polyesterimide having polyamide-imide copper wire is coated on the conductor itself, such as cold-resistant and heat-resistant wires used in electrical and electronic equipment, thereby improving electrical characteristics and insulation effect. .

도 1은 일반적으로 도체 외장의 절연을 위해 주석도금이 적용된 상태의 도체 단면도,1 is a cross-sectional view of a conductor in a state in which tin plating is generally applied to insulate a conductor sheath;

도 2는 본 발명의 바람직한 실시예에 따른 와이어를 나타내고 있는 사시도,2 is a perspective view showing a wire according to a preferred embodiment of the present invention;

도 3은 도 2의 도체 단면도.3 is a cross-sectional view of the conductor of FIG.

*도면의 주요부분에 대한 부호의 설명** Description of the symbols for the main parts of the drawings *

100 : 도체, 102 : 폴리이미드(polyimide),100: conductor, 102: polyimide,

104 : 폴리아미드이미드(polyamideimide),104: polyamideimide,

110 : 실리콘, 120 : 섬유편조부재,110: silicon, 120: fiber braiding member,

130 : 실리콘코팅부.130: silicon coating part.

이하, 본 발명의 바람직한 실시예를 첨부된 도면을 참조하여 상세하게 설명하면 다음과 같다.Hereinafter, exemplary embodiments of the present invention will be described in detail with reference to the accompanying drawings.

도 2는 본 발명의 바람직한 실시예에 따른 와이어를 나타내고 있는 사시도, 도 3은 도 2의 도체 단면도이다.2 is a perspective view showing a wire according to a preferred embodiment of the present invention, Figure 3 is a cross-sectional view of the conductor of FIG.

도 2에 도시된 바와 같이, 본 발명에 따른 와이어는 전기적인 특성 및 내열성이 높은 폴리아미드이미드동선을 가지는 폴리에스텔이미드가 코팅처리되는 도체(100)와, 그 도체(100) 외부에 내열성의 절연재인 열경화성수지로 형성된 실리콘수지(110)와, 그 실리콘수지(110)의 보강부재로서 그 외부둘레에 성형되는 성형용 열경화성수지인 섬유로 편조된 섬유편조부재(120)와, 그 섬유편조부재(120)외부에 피막을 만들기 위하여 처리되는 실리콘코팅부(130)로 이루어진다.As shown in FIG. 2, the wire according to the present invention has a conductor 100 coated with a polyesterimide having a polyamide-imide copper wire having high electrical properties and heat resistance, and a heat-resistant outer portion of the conductor 100. A fiber braiding member 120 braided with a silicone resin 110 formed of a thermosetting resin as an insulating material, and a fiber which is a thermosetting resin for molding formed on its outer periphery as a reinforcing member of the silicone resin 110, and its fiber braiding member 120 is made of a silicon coating 130 is processed to make a film on the outside.

그리고, 상기한 폴리아미드이미드동선을 가지는 폴리에스텔이미드가 코팅처리되는 도체(100)는 도 3에 도시된 바와 같이, 폴리이미드(polyimide)(102) 및 폴리아미드이미드(polyamideimide)(104)의 화합물에 의해 순차적으로 코팅처리되게 된다.In addition, the conductor 100 coated with the polyesterimide having the polyamideimide copper wire may be formed of the polyimide 102 and the polyamideimide 104 as shown in FIG. 3. The compound is sequentially coated.

여기서, 상기 폴리에스텔이미드가 코팅처리되는 폴리아미드이미드동선은 코일적용규격인 'MW35C'가 적용되며, 그 코팅처리되는 두께사이즈는 0.26-2.6mm로 제공된다.Here, the polyamideimide copper wire coated with the polyester imide is applied to the coil application standard 'MW35C', and the coating size is 0.26-2.6 mm.

이와같이 구성되는 와이어의 작용효과를 설명하면 다음과 같다.Referring to the effect of the wire is configured as follows.

먼저, 소정 도체(conductor)(100)상에 폴리이미드(polyimide)(102) 및 폴리아미드이미드(polyamideimide)(104)를 순차적으로 특수코팅처리하고, 이후 상기 코팅처리된 도체(100) 외부에 형성되는 열경화성수지인 실리콘수지(110)와, 상기 실리콘수지(110)의 외표면둘레에 편직되는 섬유편조부재(120)와, 그 섬유편조부재(120) 외부에 피막을 만들기 위하여 형성되는 실리콘코팅부(130)로 이루어진 절연체를 성형한다.First, the polyimide 102 and the polyamideimide 104 are sequentially sequentially coated on a predetermined conductor 100, and then formed on the outside of the coated conductor 100. The silicone resin 110, which is a thermosetting resin, and a fiber braiding member 120 knitted on the outer surface of the silicone resin 110, and a silicon coating part formed to make a film on the outer surface of the fiber braiding member 120. An insulator made of 130 is molded.

이와 같이 와이어의 도체(100)외부에 내열성이 높은 폴리이미드(102) 및 폴리아미드이미드(104)를 순차적으로 코팅처리하고, 일반적인 실리콘수지(110), 섬유편조부재(120) 및 실리콘코팅부(130)로 도체(100)외부를 감싸도록 함으로써, 상술한 구조로 이루어진 와이어가 전기전자기기 등의 제품에 사용되면 그 제품에 대한 고장발생율을 감소시킬수가 있게 되어 품질을 향상시킬수가 있게 된다.As described above, the polyimide 102 and the polyamideimide 104 having high heat resistance are sequentially coated on the outside of the conductor 100 of the wire, and the general silicone resin 110, the fiber braiding member 120, and the silicone coating portion ( By enclosing the outside of the conductor 100 by 130, when the wire having the above-described structure is used in a product such as an electric and electronic device, it is possible to reduce the failure rate for the product, thereby improving the quality.

예컨대, 트랜스포머용 등의 코일(coil)로 사용되는 상기한 폴리아미드이미드동선을 가지는 폴리에스텔이미드는 다른 내열재나 합성수지재료 또는 다른 에나멜동선 와이어에 비하여 열(200℃)에 대한 과부하특성이 우수하고, 또한 열충격성이 뛰어나기 때문에 전기적인 특성의 강화로 인하여 안정성 등을 제공할 수가 있게 된다.For example, the polyesterimide having the above polyamideimide copper wire used as a coil for transformers has superior overload characteristics against heat (200 ° C.) compared to other heat-resistant materials, synthetic resin materials or other enameled copper wire wires. In addition, since the thermal shock resistance is excellent, it is possible to provide stability and the like due to the strengthening of electrical characteristics.

한편, 상기한 폴리이미드(102)와 폴리아미드이미드(104)를 상기 도체(100) 외주연에 특수 코팅처리시에 그 두께 기준은 0.26-0.65mm, 0.26-0.50mm 및 0.38-2.6mm와 같이 그 코팅층의 두께는 상이하게 적용될 수 있다.Meanwhile, when the polyimide 102 and the polyamideimide 104 are specially coated on the outer circumference of the conductor 100, the thickness standards are 0.26-0.65 mm, 0.26-0.50 mm, and 0.38-2.6 mm. The thickness of the coating layer can be applied differently.

이상에서 설명한 바와 같이, 본 발명의 와이어에 따르면 도체의 외부둘레에 소정 내열규격을 가지는 폴리아미드이미드동선을 가지는 폴리에스텔이미드가 코팅처리됨으로써 내열·내한성을 향상시키며. 이에 따라 상기한 와이어가 사용되는 전기전자기기 등의 품질·성능 등이 향상되는 효과가 있다.As described above, according to the wire of the present invention, polyesterimide having a polyamideimide copper wire having a predetermined heat resistance standard on the outer circumference of the conductor is coated to improve heat and cold resistance. Thereby, there exists an effect which the quality, performance, etc. of the electrical and electronic equipment in which the said wire is used improve.

Claims (4)

소정 물질에 코팅층이 형성되는 도체(100)와, 상기 도체(100) 외주연에 씌워지는 절연체가 구비된 와이어에 있어서,In the wire provided with a conductor 100, the coating layer is formed on a predetermined material, and an insulator covered on the outer periphery of the conductor 100, 상기 코팅층은 상기 도체(100) 외부에 소정 내열규격을 가지는 폴리에스텔이미드 오버코팅 폴리아미드이미드동선(Polyesterimide over coated polyamide imide coating)에 의하여 폴리이미드(polyimide)(102) 및 폴리아미드이미드The coating layer is a polyimide 102 and a polyamideimide by a polyesterimide over coated polyamide imide coating having a predetermined heat resistance outside the conductor 100. (polyamideimide)(104)가 순차적으로 코팅되는 것을 특징으로 하는 와이어.(polyamideimide) wire characterized in that the 104 is sequentially coated. 제 1항에 있어서,The method of claim 1, 상기 절연체는 상기 코팅처리된 도체(100) 외부에 성형되는 내열성의 절연재로 열경화성수지인 실리콘수지(110)와, 그 실리콘수지(110)의 보강부재로서 성형용 열경화성수지인 섬유로 상기 실리콘수지(110)의 외표면둘레에 편직되는 섬유편조부재(120)와, 그 섬유편조부재(120) 외부에 피막을 만들기 위하여 처리되는 실리콘코팅부(130)로 이루어진 것을 특징으로 하는 와이어.The insulator is a heat-resistant insulating material that is molded outside the coated conductor 100, a silicone resin 110 is a thermosetting resin, and the silicone resin is a thermosetting resin for forming the fiber as a reinforcing member of the silicone resin (110). A wire, characterized in that made of a fiber braiding member (120) knitted on the outer surface of the outer surface and the silicon coating portion 130 is processed to make a film on the outside of the fiber braiding member (120). 소정 도체(conductor)(100)를 형성하는 단계와,Forming a conductor (100), 상기 도체(100)외주연에 폴리이미드(polyimide)(102) 및 폴리아미드 이미드 (polyamideimide)(104)를 순차적으로 코팅처리하는 단계와,Sequentially coating the polyimide 102 and the polyamideimide 104 on the outer periphery of the conductor 100; 상기 코팅처리된 도체(100) 외부에 형성되는 열경화성수지인 실리콘수지Silicone resin, which is a thermosetting resin formed on the outside of the coated conductor 100 (110)와, 상기 실리콘수지(110)의 외표면둘레에 편직되는 섬유편조부재(120)와, 그 섬유편조부재(120) 외부에 피막을 만들기 위하여 형성되는 실리콘코팅부(130)로 이루어진 절연체를 형성하는 단계로 이루어진 와이어 제조방법.An insulator composed of a 110, a fiber braiding member 120 knitted around the outer surface of the silicone resin 110, and a silicon coating 130 formed to form a film on the outside of the fiber braiding member 120. Wire manufacturing method consisting of forming a step. 제 3항에 있어서,The method of claim 3, wherein 상기 코팅처리된 폴리이미드(polyimide)(102) 및 폴리아미드이미드(polya- mideimide)(104)의 코팅층 사이즈(size)는 0.26-0.65mm, 0.26-0.50mm 및 0.38-2.6mm 로 상이하게 구성되는 것을 특징으로 하는 와이어 제조방법.The coating layer sizes of the coated polyimide 102 and polyamideimide 104 are 0.26-0.65 mm, 0.26-0.50 mm and 0.38-2.6 mm. Wire manufacturing method characterized in that.
KR1020000033002A 2000-06-15 2000-06-15 Wire and the manufacturing method KR20010112775A (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100772263B1 (en) * 2006-02-15 2007-11-01 엘에스전선 주식회사 Insulating varnish for coating electrical wire, manufactured electrical wire using the same, and manufacturing method of the electrical wire
KR101499238B1 (en) * 2008-08-07 2015-03-05 삼성디스플레이 주식회사 Liquid crystal display

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100772263B1 (en) * 2006-02-15 2007-11-01 엘에스전선 주식회사 Insulating varnish for coating electrical wire, manufactured electrical wire using the same, and manufacturing method of the electrical wire
KR101499238B1 (en) * 2008-08-07 2015-03-05 삼성디스플레이 주식회사 Liquid crystal display

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