KR20010096674A - Cold Rolled Custom Flat Iron - Google Patents

Cold Rolled Custom Flat Iron Download PDF

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Publication number
KR20010096674A
KR20010096674A KR1020010040573A KR20010040573A KR20010096674A KR 20010096674 A KR20010096674 A KR 20010096674A KR 1020010040573 A KR1020010040573 A KR 1020010040573A KR 20010040573 A KR20010040573 A KR 20010040573A KR 20010096674 A KR20010096674 A KR 20010096674A
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KR
South Korea
Prior art keywords
flat bars
steel flat
flat iron
roll
rolling
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KR1020010040573A
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Korean (ko)
Inventor
이희만
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이희만
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Priority to KR1020010040573A priority Critical patent/KR20010096674A/en
Publication of KR20010096674A publication Critical patent/KR20010096674A/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21BROLLING OF METAL
    • B21B1/00Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations
    • B21B1/16Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations for rolling wire rods, bars, merchant bars, rounds wire or material of like small cross-section
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21BROLLING OF METAL
    • B21B15/00Arrangements for performing additional metal-working operations specially combined with or arranged in, or specially adapted for use in connection with, metal-rolling mills
    • B21B15/0007Cutting or shearing the product
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21BROLLING OF METAL
    • B21B45/00Devices for surface or other treatment of work, specially combined with or arranged in, or specially adapted for use in connection with, metal-rolling mills
    • B21B45/02Devices for surface or other treatment of work, specially combined with or arranged in, or specially adapted for use in connection with, metal-rolling mills for lubricating, cooling, or cleaning
    • B21B45/0239Lubricating
    • B21B45/0245Lubricating devices
    • B21B45/0248Lubricating devices using liquid lubricants, e.g. for sections, for tubes
    • B21B45/0257Lubricating devices using liquid lubricants, e.g. for sections, for tubes for wire, rods, rounds, bars
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21BROLLING OF METAL
    • B21B2203/00Auxiliary arrangements, devices or methods in combination with rolling mills or rolling methods
    • B21B2203/18Rolls or rollers

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Metal Rolling (AREA)

Abstract

PURPOSE: An apparatus for manufacturing cold rolled custom steel flat bars is provided to reduce production cost so as to increase competitiveness, thereby contributing to the industrial development by producing steel flat bars in a small amount regardless of the standard and steel flat bars having relatively high precision differently from existing steel flat bars which are produced in the constant standard and have relatively low precision. CONSTITUTION: The apparatus for manufacturing steel flat bars is characterized in that custom steel flat bars are produced by cold rolling hot rolled iron or steel regardless of the standard using a side surface rolling roller based on the principle of a series of rolling facilities from a pay-off reel(2) to a tension reel(16), wherein the custom steel flat bars are produced regardless of the standard using narrow and long cut steel sheets without using the pay-off reel(2) and tension reel(16). An automatic oiling apparatus comprises oiling work rolls(20), oiling middle rolls(21) and oil middle storage units for preventing corrosion of the above manufactured steel flat bars so that oil is automatically applied to the surface of the steel flat bars. An automatic color coating apparatus comprises coating work rolls(17), coating middle rolls(18), paint supplying rollers(19) and paint middle storage units for preventing corrosion of the above manufactured steel flat bars so that paint is automatically applied to the surface of the steel flat bars.

Description

냉간 압연 주문형 평철{omitted}Cold Rolled Custom Flat Iron {omitted}

본 발명은 폭이 작은 평철 생산에 적용되는 것으로pay-off reel에서 코일로 들어오거나, 샤링기 경유한 좁고 긴 철판은 소재 인입 콘베어를 통하여 들어온 소재를 입구 pinch roll에 의하여 녹 제거 line으로 이송되며 녹 제거 액이 분사되고, 이 녹 제거 액을 철판에 고루 분사시킨 상태에서 wire brush roll에 의하여, 연속적으로 철판에 마찰을 주는 구조로 되어 있는 표면 스케일 제거 수용 액 분무식 녹 제거 장치를 통과한 녹이나 스케일이 제거된 강제 스트립을 강 구조물과 일반적인 기계장치에 의하여 압하 력이 발생될 수 있는 압연 work roll을 통과하면서 일정 두께의 강재 스트립이 만들어진다. 이때 압연기의 두께 감소 한계 때문에 몇 단계의 압연기를 탄댐 방식으로 연속 작동하여 소정의 두께가 얻어지며 압연시 압하력의 증대 및 크라운 형상의 두께가 발생하는 것을 방지하기 위하여 백업롤이 압연 work을 받혀준다. 두께 방향의 압연시에 일반적인 압연에서는 측면은 자유 상태로 하기 때문에 면이 일정하지 않아 평철로 사용하려면 기계 가공을 하여야 사용이 가능하였다. 그러나 본 발명에서는 일정한 치수가 되도록 측면 roller로 압연을 한 형태의 평철로 일반 수요처에서 사용하는 것이 전여 문제가 없이 사용 가능하게 한다. 이러한 압연기 통과한 평철은 녹 발생 방지를 위할 때는 coating work roll으로 이송된다. 여기에서 페인트 중간 저장 장치에서 페인트가 이송 roller를 통하고 또 중간 roll을 통한 페인트를 코팅work roll에 의하여 강판 코일 스트립이나, 좁고 긴 평철 bar에 페인트를 도포한다, 페인트 량은 중간 roll과 work roll 사이의 간격에 의하여 조정이 된다. oiling하기 위한 제품은 페인트 작업이 필요하지 않으므로 페인트 work roll 이 벌려져 있는 상태에서 oiling work roll로 바로 투입이 된다. 여기에서 페인트 대신 oil을 사용하여 페인트 도포와 같은 방법으로 도포하여 P.O 강판으로 만들어진다.The present invention is applied to the production of narrow flat iron, and the narrow and long steel sheet coming into the coil from the pay-off reel, or via the shearing machine is transferred to the rust removal line by the inlet pinch roll by the material entering through the material inlet conveyor. When the removal liquid is sprayed and the rust removal liquid is evenly sprayed on the iron plate, the rust that has passed through the surface scale removal aqueous solution spray rust removal device, which is structured to continuously friction the iron plate by a wire brush roll, Steel strips of a certain thickness are made by passing the descaled steel strips through a rolling work roll where rolling forces can be generated by steel structures and general machinery. At this time, due to the thickness reduction limit of the rolling mill, the rolling mill of several stages is continuously operated by the carbon dam method to obtain a predetermined thickness, and the backing roll supports the rolling work to prevent the increase of the rolling force and the thickness of the crown shape during rolling. . When rolling in the thickness direction, in general rolling, the side is free, so the surface is not constant. Therefore, in order to use it as flat steel, machining was possible. However, in the present invention, it is possible to use it in general demand by flat rollers of a side roller rolled to a certain dimension without any problem. The flat iron passed through the rolling mill is transferred to a coating work roll to prevent rust. Here, in the paint intermediate storage device, paint is applied to the strip of steel sheet coils or narrow long flat bars by means of coating work rolls and the paint through the transfer roller and the intermediate rolls. The interval is adjusted. Products for oiling do not need to be painted, so they are directly put into the oiling work roll with the paint work roll open. Here, oil is used instead of paint and applied in the same way as paint to make P.O steel sheet.

[발명이 속하는 기술분야 및 그 분야의 종래기술][Technical field to which the invention belongs and the prior art in that field]

지금까지는 평철은 열간에서 형틀에 의하여 생산하기 때문에 일정한 규격 외에는 생산하지 않고 상대적으로 변형이 심하여 건축이나 토목등 건자재로 주로 사용하였으며, 일반 수요자가 소량 또는 규격 외에 사용하기 위해서는 후판을 가스카팅을 주로 하여 후처리를 하거나 규격품의 평철을 기계 가공을 하여 사용하고 있었다. 그러나 이 또한 가스카팅이나 열간 형틀 가공에 의한 변형으로 특수 장치에 의한 교정이 필요하여 원가 상승은 물론 가격 경쟁력이 상대적으로 떨어져 실효성이 없었다.Until now, since flat iron is produced by hot dies, it is mainly used for building materials such as construction or civil engineering because it is relatively deformed, and it is relatively deformed. Post-treatment or machined flat iron was used. However, this also required correction by special equipment due to deformation by gas carting or hot die processing.

따라서 본 발명은 이점을 개선 발전시켜 규격에 제약을 받지 않고 소량 생산에도 대처할 수 있으며, 코너 부분을 round 형상 또는 직각의 형상으로 쉽게 성형될 수 있으며 냉간 가공으로 변형이 아주 적은 평철을 개발하게 되었다. 그리고 지금까지 냉간 측면 가공시 가장 문제로 되고 실패의 원인이 되는 burr 제거를 고압의 air와 burr 제거 knife로 해결하였다Therefore, the present invention improves the advantages and can cope with small-volume production without being limited by the standard, can be easily formed into a round shape or a rectangular shape of the corner portion, and has been developed a flat iron with little deformation by cold working. And so far, burr removal, which is the most problematic and the cause of failure in cold side machining, has been solved by high pressure air and burr removal knife.

따라서 비 규격 제품의 주문형 평철을 생산함에 있어 냉간 가공의 장점인 정밀도를 유지할 수 있는 장점을 가지고 있다.Therefore, it has the advantage of maintaining the precision, which is the advantage of cold working in producing non-standard flat iron on demand.

이제까지의 일정한 규격으로만 생산되고 정도가 상대적으로 낮은 평철을 본 발명에 의하여 규격에 구애 않고 소량 생산과 정도가 상대적으로 높은 평철을 생산하여 생산원가를 절감하여 경쟁력을 재고할 수 있도록 하여 산업발전에 이바지하는 것임.According to the present invention, flat iron produced only to a certain standard and having a relatively low degree is produced according to the present invention, and a small amount of production and a relatively high degree of flat iron can be produced to reduce production costs and reconsider the competitiveness. To contribute.

제1도는 전체 장치 flow 도1 is the overall device flow diagram

제2도는 평판 압연 장치도2 is a flat plate rolling apparatus

제3도는 측면 압연 장치도3 is a side rolling device

제4도는 압연 형성도4 is a roll forming diagram

제5도는 압연 롤과 가이드 롤의 상태도5 is a state diagram of a rolling roll and a guide roll

제6도는 측면 압연 롤과 상하 가이드 롤 상태도6 is a state rolling side and top and bottom guide roll

제7도는 자동 color coating 장치 및 자동 oiling 장치도7 shows the automatic color coating device and the automatic oiling device.

도면의 중요 부분에 대한 부호 설명Explanation of symbols on important parts of drawing

1.강재 스트립 2. 페이오프-릴 3. 입구 핀치롤1. Steel strip 2. Payoff-reel 3. Inlet pinch roll

4.표면 스케일 제거 수용액 분무식 녹 제거 장치 4-1녹 제거 롤 장치.4.Surface descaling aqueous spray rust removal device 4-1 Rust removal roll device.

5.압연 장치 강 구조물 6.압연work roll5.rolling device steel structure 6.rolling work roll

7.work roll 압하 력 지지 구조물 8.back-up roll 9.측면 가이드 롤7.work roll pressing support structure 8.back-up roll 9.side guide roll

10.측면 압연 장치 지지 구조물 11.측면 압연 roll 12강판 상하 가이드roller10.Side rolling device support structure 11.Side rolling roll 12 Steel plate vertical guide roller

13.측면 압연 burr 제거 knife 14.finishing roll 지지 구조물13. Side rolling burr removal knife 14.finishing roll supporting structure

15.finishing 압연 roll 16.측면 finishing 압연 roll15.finishing rolled roll 16.side finishing rolled roll

17.자동 color coating working roll 18.자동 color coating 중간 roll17.Automatic color coating working roll 18.Automatic color coating intermediate roll

19.자동 color coating 페인트 공급 roller19.Automatic color coating paint feed roller

19-1. 자동 color coating 페인트 중간 저장 장치19-1. Automatic color coating paint intermediate storage device

20.오일링work roll 21.오일링 중간 roll 22.오일공급 roll20.Oiling work roll 21.Oiling intermediate roll 22.Oil supply roll

22-1.오일중간저장장치22-1.Oil intermediate storage device

23.생산된 평철 cutter 24.압연 시에 발생되는 burr 청소용 고압 air line23. Flat iron cutter produced 24. High pressure air line for burr cleaning during rolling

25.제품 반출 콘베어 26.소재 인입 콘베어25.Export Conveyor 26.Material Entry Conveyor

이하 예시된 도면을 기준으로 설명한다. 도 1은 본 발명에 따른 전체 장치 flow도 이며 2. pay off reel에서 나온 1.strip이3. pinch roll에 의하여4.산세 액 분무식 녹 제거 장치로 계속밀어 주는 역할을 하며 4-1. 녹 제거 롤 장치에 의하여 녹이 제거된 강재 strip는 계속 몇개의 6.압연work roll로 공급하며 이 압연 work roll은 5.압연 장치 강 구조물에 강하게 구속되어지고 기계적인 압하력과 이것을 전달하고 있는 8.back-up roll에 의하여 지지되어진 것으로 구동장치로 구동하여 압연 작업이 된다. 압연 시에 압연 work roll의 힘의 균형과 상하work의 동시 구속을 위하여 7.work roll 압하력 지지 구조물이 두 개의 상하work roll을 지지한다. 6.압연 work roll이 압연을 하여 요구하는 두께의 작업을 행함으로서 원하는 두께와 정도를 가지는 평철을 생산하게 되나. 이 작업만으로는 측면이 불 균일함으로 이것을 교정하기 위하여 10.측면 압연 장치에 투입한다. 여기에서는 11.측면 압연 roll에 의하여 측면 압연에 의한 폭 방향의 교정 작업이 이루어진다. 측면 압연을 하고 난 뒤에 발생하는 상 하 면의 burr는 제거하지 않으면 다음 roll을 통과할 때 불량의 원인이 되므로 13. 측면 압연 burr 제거knife를 사용하여 판재로부터 분리시키고 이 분리된 burr를 24 .압연시 발생되는 burr청소용 고압 air line 장치를 사용하여 고압으로 관을 통하여 외부로 이송, 다음 공정에 영향이 미치지 않게 한다. 그리고 11. 측면 압연 roll의 형상에 따라 코너 부위를 round나 직각형상을 용이하게 결정되어진다. 그리고 압연과 측면 압연이 이루어진 뒤 비교적 정교한 제품을 위하여 15.finishing 압연 roll 과 16. 측면 flnishing 압연 roll을 통과시켜 평철 형상을 마무리 한다. 이후의 공정은 녹 발생 억제를 위하여 두 가지로 대별되며, 한가지는 color coating 공정이다. 이 페인트 설비는 17.자동color coating work roll 18.자동color coating 중간roll 19.자동color coating 페인트공급roller 19-1자동color coating 페인트 중간 저장장치 등으로 이루어지고 19-1자동color coating .페인트 중간 저장장치에서 저장되어 있던 페인트가 페인트 공급 roll을 통하여 페인트 중간 roll에 이동하고 다시 페인트는 코팅 workroll로 이동된 것이, 압연을 한 후 공급되어진 strip에 collar coating 되어진다. 다른 한가지는 oiling공정이며 설비의 구성은 20.오일링work roll 21.오일링 중간 roll 22.오일공급roll22-1.오일 중간 저장장치로 구성되어지며 작업 물질이 페인트 대신에 방청 oil이며 작업방법은 상기에 설명한 페인트 작업방법과 동일한 방법으로 진행된다. 완성된 평철은 주문한 길이에 맞게 23. 평철cutter에 의하여 절단되어 포장한 후 수요자에게 공급되어 진다. 그리고 스켈프가 아닌 좁고 길게 cutting 철판재 공급 시는 2,페이 오프 릴을 거치지 않고, 3입구 핀치 롤로 바로 투입이 되며, 공정의 끝에 있는 16.tension reel 이전인 페인트 장치나, 혹은 오일링 라인에서 바로 제품이 형성된다. 이외의 공정은 스켈프 투입 시와 같은 공정으로 구성되어 지고 있다.A description with reference to the drawings illustrated below. Figure 1 is the overall device flow diagram according to the present invention 2. 1.strip from the pay off reel. 4. By pinch roll, it keeps pushing with pickling liquid spray rust removal device. 4-1. The steel strip rusted by the rust removal roll unit continues to be supplied to several 6. rolling work rolls, which are strongly constrained to the rolling steel structure and deliver mechanical rolling force and 8. It is supported by a back-up roll, which is driven by a driving device and rolled. In order to balance the force of rolling work rolls and simultaneously restrain the upper and lower work during rolling, 7.work roll pressing force supporting structure supports two upper and lower work rolls. 6. Rolled work rolls are rolled to produce the required thickness and precision of flat iron. With this operation alone, the side is uneven, so it is put into the side rolling equipment to correct it. Here, by the side rolling roll, the widthwise straightening work is performed by the side rolling. If the upper and lower burrs that occur after the side rolling are not removed, it may cause defects when passing through the next roll. 13. Remove the side rolled burrs from the plate by using a knife and roll them apart. High pressure air line device for cleaning burr generated at the time of use is transferred to outside through the pipe at high pressure so that the next process is not affected. 11. According to the shape of the side rolling roll, it is easy to determine the corner or round shape of the corner. After rolling and side rolling, pass the 15.finishing rolling roll and 16. side flnishing rolling roll to finish the flat iron shape for a relatively sophisticated product. Subsequent processes are divided into two types for rust suppression, and one is a color coating process. This paint equipment 17.automatic color coating work roll 18.automatic color coating intermediate roll 19.automatic color coating paint supply roller 19-1automatic color coating paint intermediate storage The paint stored in the device is transferred to the intermediate paint roll through the paint feed roll and then the paint is transferred to the coating workroll, which is then collar coated onto the supplied strip after rolling. The other is oiling process and the equipment is composed of 20. oiling work roll 21. oiling intermediate roll 22. oil supply roll 22-1. Oil intermediate storage device. It proceeds in the same way as the paint work method described above. The finished flat iron shall be cut and packed by 23. flat iron cutter according to the ordered length and supplied to the consumer. In case of supplying narrow and long cutting steel sheet instead of skelp, it is directly put into 3 inlet pinch roll without going through 2, pay-off reel, and in paint equipment or oil ring line before 16.tension reel at the end of the process. The product is formed. The other processes consist of the same processes as when the skelp is added.

..

Claims (4)

pay-off reel 2.에서 부터 tension reel 16.까지 일연의 압연설비의 원리를 기초로 하고 측면 압연 roller를 이용하여 규격에 구애됨이 없이 열간 압연 철강재를 냉간 압연하여 주문형 평철을 생산할 수 있는 것을 특징으로 하는 평철 제작 장치Based on the principle of rolling equipment from pay-off reel 2. to tension reel 16. It is possible to produce customized flat iron by cold rolling hot rolled steel without using the side rolling roller. Flat iron making machine 청구항 1 에 의하여 제작되어진 평철을 녹 발생 방지를 위하여 13. 오일링 workroll 및 14.오일링 중간 roll 15.오일 중간 저장장치 등으로 구성하여 표면에 자동 oiling이 되는 것을 특징으로 하는 자동 oiling장치In order to prevent rust generation of the flat iron produced according to claim 1 13. Oiling workroll and 14. Oiling intermediate roll 15. Automatic oiling device characterized in that the surface is composed of automatic oiling, such as oil storage device 청구항 1 에 의하여 제작되어진 평철을 녹 발생 방지를 위하여 10.코팅work roll 11.코팅중간roll, 12,페인트 공급roller 12-1.페인트 중간 저장 장치 등으로 구성하여 표면에 자동 페인팅이 되는 것을 특징으로 하는 자동collar-coating 장치In order to prevent rust generation of the flat iron produced by claim 1 10. Coating work roll 11. Coating middle roll, 12, Paint supply roller 12-1. Autocollar-coating device 청구항 1 에서의 2.pay-off reel과 16.tension reel을 사용하지 않는 것으로 좁고 길게 cutting된 철판을 이용하여 규격에 구애됨이 없이 주문형 평철을 생산할 수 있는 것을 특징으로 하는 평철 제작 장치Flat iron fabrication apparatus characterized in that it is possible to produce custom flat iron without regard to the specification by using a narrow and long cutting iron plate without using the 2.pay-off reel and 16.tension reel of claim 1
KR1020010040573A 2001-07-04 2001-07-04 Cold Rolled Custom Flat Iron KR20010096674A (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20010112171A (en) * 2001-11-09 2001-12-20 이희만 Cold rolled release flat steel manufacturing method
KR20050032546A (en) * 2005-03-07 2005-04-07 한성철강공업 주식회사 Method for producing a c-section steel of requesting type

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH04126567A (en) * 1990-07-27 1992-04-27 Sumitomo Metal Ind Ltd Roll coating method
JPH05177205A (en) * 1991-12-26 1993-07-20 Nippon Steel Corp Method and device line for rolling flat bar
US5592845A (en) * 1993-06-08 1997-01-14 Pennington Metals, Inc. Process for producing bar flats
JPH10277602A (en) * 1997-04-07 1998-10-20 Sms Schloeman Siemag Ag Rolling line for rolling flat bar
KR19990053854A (en) * 1997-12-24 1999-07-15 이구택 Coating method of inorganic insulating coating solution
JP2000137404A (en) * 1998-10-28 2000-05-16 Xeikon Nv High-temperature pressure fixing device

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH04126567A (en) * 1990-07-27 1992-04-27 Sumitomo Metal Ind Ltd Roll coating method
JPH05177205A (en) * 1991-12-26 1993-07-20 Nippon Steel Corp Method and device line for rolling flat bar
US5592845A (en) * 1993-06-08 1997-01-14 Pennington Metals, Inc. Process for producing bar flats
JPH10277602A (en) * 1997-04-07 1998-10-20 Sms Schloeman Siemag Ag Rolling line for rolling flat bar
KR19990053854A (en) * 1997-12-24 1999-07-15 이구택 Coating method of inorganic insulating coating solution
JP2000137404A (en) * 1998-10-28 2000-05-16 Xeikon Nv High-temperature pressure fixing device

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20010112171A (en) * 2001-11-09 2001-12-20 이희만 Cold rolled release flat steel manufacturing method
KR20050032546A (en) * 2005-03-07 2005-04-07 한성철강공업 주식회사 Method for producing a c-section steel of requesting type

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