KR20010078866A - Methode of sponge having charcoal - Google Patents

Methode of sponge having charcoal Download PDF

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Publication number
KR20010078866A
KR20010078866A KR1020010023951A KR20010023951A KR20010078866A KR 20010078866 A KR20010078866 A KR 20010078866A KR 1020010023951 A KR1020010023951 A KR 1020010023951A KR 20010023951 A KR20010023951 A KR 20010023951A KR 20010078866 A KR20010078866 A KR 20010078866A
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South Korea
Prior art keywords
sponge
charcoal
manufacturing
isocyanate
amine
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KR1020010023951A
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Korean (ko)
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최영배
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최영배
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Priority to KR1020010023951A priority Critical patent/KR20010078866A/en
Publication of KR20010078866A publication Critical patent/KR20010078866A/en

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    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J9/00—Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof
    • C08J9/0004—Use of compounding ingredients, the chemical constitution of which is unknown, broadly defined, or irrelevant
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/18—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by features of a layer of foamed material
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00—Use of inorganic substances as compounding ingredients
    • C08K3/02—Elements
    • C08K3/04—Carbon
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L75/00—Compositions of polyureas or polyurethanes; Compositions of derivatives of such polymers
    • C08L75/04—Polyurethanes
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2375/00—Characterised by the use of polyureas or polyurethanes; Derivatives of such polymers
    • C08J2375/04—Polyurethanes
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2201/00—Properties
    • C08L2201/08—Stabilised against heat, light or radiation or oxydation

Abstract

PURPOSE: Provided is a process for producing sponge containing charcoal with antimicrobial, deodorizing, and useful functions for human bodies, the sponge can be used as interior material of furniture. CONSTITUTION: The sponge containing the charcoal(20) is produced by mixing a liquefied material(10) containing a polyol, a neutralizing agent, a catalyst, isocyanate, a fermenting agent, amine, and silicon with the powdery charcoal(20) and then foaming the mixture. Also, the sponge containing the charcoal is produced by spreading a mixture comprising the powdery charcoal and an adhesive on the sponge made of the liquefied material and then attaching another sponge to the charcoal spread sponge and performing the process repeatedly.

Description

숯이 함유된 스폰지의 제조방법{Methode of sponge having charcoal}Method of producing a sponge containing charcoal {Methode of sponge having charcoal}

본 발명은 숯이 함유된 숯의 제조방법에 관한 것으로, 더욱 상세하게는 스폰지를 제조할 때 항균과 탈취 그리고 인체에 유익한 다양한 기능을 부여하는 숯이함유된 스폰지의 제조방법에 관한 것이다.The present invention relates to a method of manufacturing charcoal containing charcoal, and more particularly, to a method of manufacturing a charcoal-containing sponge that provides various functions beneficial to the human body when antibacterial and deodorizing.

일반적으로 스폰지는 우리 생활주변에서 널리 사용되는 물품으로, 그 용도는 실로 광대하다.In general, sponges are widely used in our surroundings, and their use is vast.

스폰지가 사용되는 제품의 일 예를 들면, 가정용 소파와 쿠션을 요하는 의자 및 사무용 의자 그리고 침대 등에 내장되어 주로 사용되며 그 사용처는 이루 헤아릴 수 없을 정도이다.Examples of products in which sponges are used are mainly used in home sofas, cushioned chairs, office chairs, and beds, and the use thereof is innumerable.

한편, 스폰지는 그 자체를 제품화하여 사용하는 것은 드물고 쿠션재의 기능을 위해 제품에 내장된 상태에서 사용되고, 또 그와 같이 제품의 내장재로 사용될 수밖에 없는 구조적인 모순점에 의해, 예를 들어 스폰지가 내장된 가구를 장기간 사용하다보면 스폰지가 내장된 가구의 내부로는 직접적으로 채광이 미치지 않게 되므로 곰팡이 등의 세균 번식처가 되어 각종 호흡기질환 등을 유발시키는 요인이 되었을 뿐만 아니라 악취를 발생시키는 요인이 되었다.On the other hand, the sponge itself is rarely used as a product, it is used in the state embedded in the product for the function of the cushioning material, and due to the structural contradiction that can only be used as the interior material of the product, for example, As long as the furniture is used for a long time, the inside of the furniture with sponge is not directly mined, so it becomes a breeding place for bacteria such as mold, which causes various respiratory diseases as well as causing odor.

그러나, 스폰지는 쿠션을 부여하기 위하여 각종 가구 등의 내장재로 일상생활 주변에서 광대하게 쓰여지는 반면 그 근본기능이 쿠션을 부여하기 위한 근본적인 기능 이외에 별다른 기능을 수행할 수 없었고, 장기간 사용하게 되면 오히려 인체에 유해한 세균이 번식하거나 또는 악취를 유발시키게 되는 문제점이 있다.However, while sponges are used extensively around everyday life to impart cushions, their basic functions could not perform other functions other than the fundamental functions for imparting cushions. There is a problem that harmful bacteria to breed or cause odor.

상기와 같은 문제점은 최근에 더욱 그 심각성이 대두되고 있으며, 제품의 다양성과 다기능성을 추구하는 소비자들의 취향과 선호도에 역행하게 되는 문제점이 있었다.The above problems are more serious in recent years, and there has been a problem in that they are contrary to the tastes and preferences of consumers pursuing diversity and multifunctionality of products.

따라서 본 발명이 해결하고자 하는 기술적 과제, 즉 본 발명의 목적은 종래와 같은 가구의 내장재로 사용되는 스폰지에 대한 문제점을 해결하기 위하여 창출한 것으로, 스폰지를 제조할 때 항균과 탈취 그리고 인체에 유익한 다양한 기능을 부여하는 숯이 함유된 스폰지의 제조방법을 제공하는데 있다.Therefore, the technical problem to be solved by the present invention, that is, the object of the present invention was created to solve the problem of the sponge used as the interior material of the furniture as in the prior art, when manufacturing the sponge antibacterial and deodorant and various beneficial to the human body It is to provide a method for producing a sponge containing char to give a function.

본 발명의 다른 목적은 인체에 유익한 원적외선과 음이온을 방출함은 물론 전자파를 차단시키며, 또한 산화방지 및 환원작용을 함은 물론 산성화된 체질을 알칼리화 할 수 있는 숯이 함유된 스폰지의 제조방법을 제공하는데 있다.It is another object of the present invention to provide far-infrared rays and anions that are beneficial to the human body, as well as to block electromagnetic waves, and also to provide a method for producing a sponge containing charcoal which can prevent the oxidation and reduction, as well as alkalize the acidified constitution. It is.

도 1은 본 발명에 따른 제1 실시예의 스폰지를 제조하는 방법을 보인 예시도.1 is an exemplary view showing a method of manufacturing a sponge of the first embodiment according to the present invention.

도 2는 본 발명에 따른 제2 실시예의 스폰지를 제조하는 방법을 보인 예시도.Figure 2 is an exemplary view showing a method of manufacturing a sponge of the second embodiment according to the present invention.

*** 도면의 주요부분에 대한 부호의 설명 ****** Explanation of symbols for main parts of drawing ***

1;스폰지 10;스폰지 원료1; sponge 10; sponge material

20;참숯 가루 30;숯20; charcoal powder 30; charcoal

40;숯 층40; charcoal layer

상기한 목적을 달성하기 위하여 본 발명의 제1 실시예는, 포리올과 중화제 그리고 촉매와 이소시아 레이트 및 발효제와 아민 그리고 실리콘 등 액상의 스폰지 원료를 설정된 량 섞어서 혼련한 후 발포시킴으로써 스폰지를 제조하는 스폰지 제조방법에 있어서, 상기 포리올과 중화제 그리고 촉매와 이소시아 레이트 및 발효제와 아민 그리고 실리콘 등 설정된 량의 액상 스폰지 원료에 분말형태로 분쇄된 설정된 량의 참숯 가루를 혼련하여 일체로 발포시킴을 특징으로 하는 숯이 함유된 스폰지 제조방법을 제공한다.In order to achieve the above object, the first embodiment of the present invention is a sponge to prepare a sponge by mixing and mixing a predetermined amount of liquid sponge raw materials such as polyol, neutralizing agent, catalyst, isocyanate, fermenting agent, amine, and silicone, and then foaming In the manufacturing method, the polyol and the neutralizing agent and the catalyst, isocyanate, fermenting agent, amine and silicone, and the amount of the mixed charcoal powder pulverized in the powder form to a predetermined amount of liquid sponge raw material is kneaded and foamed integrally Provided is a method for preparing a sponge containing charcoal.

본 발명의 제2 실시예로는, 포리올과 중화제 그리고 촉매와 이소시아 레이트 및 발효제와 아민 그리고 실리콘 등 액상의 스폰지 원료를 설정된 량 섞어서 혼련한 후 발포시킴으로써 스폰지를 제조하는 스폰지 제조방법에 있어서, 설정된 두께를 갖는 스폰지의 상측면에 분말상태로 분쇄된 참숯가루와 접착제를 섞어서 도포하고, 그 상측면에 또다른 스폰지를 부착하는 공정을 반복하여 다수매의 스폰지와 스폰지의 사이에 숯 층이 함유된 것을 특징으로 하는 숯이 함유된 스폰지 제조방법을 제공한다.In a second embodiment of the present invention, in the sponge manufacturing method for producing a sponge by mixing and kneading a predetermined amount of a liquid sponge raw material such as polyol, neutralizing agent, catalyst, isocyanate, fermenting agent, amine and silicone The charcoal powder pulverized in powder state and an adhesive are mixed and applied to the upper side of the sponge having a thickness, and the other layer is repeatedly attached to the upper side of the sponge to contain a charcoal layer between the sponges and the sponges. It provides a method for producing a sponge containing charcoal.

이하에서는 상기의 목적을 달성하는 본 발명의 바람직한 실시예를 첨부된 도면을 참조하여 상세히 설명한다.Hereinafter, with reference to the accompanying drawings, preferred embodiments of the present invention for achieving the above object will be described in detail.

도 1 내지 도 2에는 본 발명에 따른 숯이 함유된 스폰지의 제조방법을 보인 제1,2 실시예가 도시되어 있다.1 and 2 illustrate first and second embodiments showing a method of manufacturing a charcoal-containing sponge according to the present invention.

이에 도시된 바와 같이, 본 발명에 따른 스폰지 제조방법의 제1 실시예는 포리올과 중화제 그리고 촉매와 이소시아 레이트 및 발효제와 아민 그리고 실리콘 등 액상의 스폰지 원료를 설정된 량 섞어서 혼련한 후 발포시킴으로써 스폰지를 제조하는 스폰지 제조방법에 있어서, 상기 포리올과 중화제 그리고 촉매와 이소시아 레이트 및 발효제와 아민 그리고 실리콘 등 설정된 량의 액상 스폰지 원료(10)에 분말형태로 분쇄된 설정된 량의 참숯 가루(20)를 혼련하여 일체로 발포시킴으로써 숯이 함유된 스폰지(1)를 제조한다.As shown in the drawing, the first embodiment of the sponge manufacturing method according to the present invention mixes and mixes a predetermined amount of liquid sponge raw materials such as polyol, neutralizing agent, catalyst, isocyanate, fermenting agent, amine and silicone, and then foams the sponge by foaming. In the method for manufacturing a sponge, the polyol, the neutralizing agent, the catalyst, the isocyanate, the fermenting agent, the amine, and the silicon, the amount of the charcoal powder 20, which is pulverized in a powder form, is kneaded By foaming integrally to prepare a sponge (1) containing char.

상기와 같이 스폰지(1)를 발포에 의해 성형하게 되면 스폰지(1)의 내측에는 다량의 숯(1)가루가 스폰지(1)의 체적에 대해 전역에 걸쳐서 골고루 매입된 형태로 함유된 상태가 된다.When the sponge 1 is molded by foaming as described above, a large amount of charcoal (1) powder is contained in the form of evenly embedded throughout the entire volume of the sponge 1 inside the sponge 1. .

물론 숯(1)의 함유량은 제품의 사용 용도에 따라 예를 들어 스폰지 원료 90 중량% : 참숯 가루 10 중량%의 비율로, 또는 스폰지 원료 60 중량% : 참숯 가루 40중량% 등 스폰지의 사용 용도에 따라 스폰지의 원료와 참숯 가루의 함유량을 임의적으로 조절이 가능하게 할 수 있다.Of course, the content of charcoal (1) depends on the use of the sponge, for example, 90% by weight of sponge material: 10% by weight of charcoal powder, or 60% by weight of sponge material: 40% by weight of charcoal powder. Accordingly, the content of the raw material and the charcoal powder of the sponge can be arbitrarily adjusted.

한편, 본 발명의 제2 실시예로는, 발포용 고무와 충전제 그리고 발포제와 가소제 등 스폰지 원료를 혼련하여 발포시킴으로써 제조된 설정된 두께와 폭 그리고 길이를 갖는 스폰지(1)의 상측면에 대해 분말상태로 분쇄된 참숯 가루가 섞인 접착제를 도포하고, 그 상측면에 또 다른 스폰지(1)를 부착하는 공정을 반복하여 다수매의 스폰지(1)와 스폰지(1)의 사이에 숯 층(40)을 함유시켜 스폰지를 제조할 수도 있다.On the other hand, in the second embodiment of the present invention, the state of the powder with respect to the upper surface of the sponge (1) having a predetermined thickness, width and length produced by kneading and foaming sponge raw materials such as foaming rubber and filler and foaming agent and plasticizer Apply the adhesive mixed with the crushed charcoal powder, and repeat the process of attaching another sponge (1) on the upper side of the charcoal layer 40 between a plurality of sponges (1) and sponges (1) It can also contain a sponge.

상기와 같은 제조공정에 의해 제조된 스폰지를 소파와 침대 등의 가구에 내장재로 사용하게 되면 장기간 사용하게 되더라도 숯에서 발산시키게 되는 세균 억제의 기능과 항균작용 그리고 탈취작용 등을 하게되므로 장기간 사용하여도 세균이 번식될 우려가 없다.If the sponge produced by the above manufacturing process is used as interior materials in furniture such as sofas and beds, even if it is used for a long time, the function of inhibiting bacteria, antibacterial action, and deodorizing effect, which is emitted from charcoal, is used. There is no fear of germ propagation.

또한, 스폰지에 함유된 숯에서는 인체에 유익한 원적외선과 음이온을 방사하게 되므로 인체에 유익한 성분을 부여할 수 있게 된다.In addition, the charcoal contained in the sponge is able to give a beneficial component to the human body because it emits far-infrared rays and anions beneficial to the human body.

물론, 상기와 같이 스폰지에 함유된 숯의 이점과 효능은 이미 여러 문헌 및 연구자료에서 입증되었고 또 그 효과 또한 탁월하므로 이에 대한 구체적인 언급은 생략한다.Of course, the benefits and efficacy of the charcoal contained in the sponge as described above has already been demonstrated in various literatures and research data and the effect is also excellent, so a detailed description thereof is omitted.

한편 지금까지는 본 발명의 바람직한 실시예에 한정하여 설명하였지만 이에 한정되지 않고 스폰지의 표면에 접착제를 도포 후 분말상태의 숯가루를 뿌려 경화시킨 후 사용할 수도 있다.Meanwhile, the present invention has been limited to the preferred embodiment of the present invention. However, the present invention is not limited thereto, and may be used after the adhesive is applied to the surface of the sponge, followed by curing by spraying powdered charcoal powder.

이상에서 상세히 설명한 바와 같이 본 발명에 따른 숯이 함유된 스폰지를 가구 등의 내장재인 쿠션재로 사용하게 되면 스폰지에서 항균과 탈취 그리고 인체에 유익한 다양한 기능을 부여하는 특징이 있다.As described in detail above, when the sponge containing the charcoal according to the present invention is used as a cushioning material such as furniture, the sponge has antibacterial and deodorizing properties and gives various functions beneficial to the human body.

또한 본 발명에 따른 숯이 함유된 스폰지를 가구 등의 내장재인 쿠션재로 사용하게 되면 스폰지에서 인체에 유익한 원적외선과 음이온을 방출함은 물론 전자파를 차단시키며, 또한 인체의 산화방지 및 환원작용을 함은 물론 산성화된 체질을 알칼리화 할 수 있는 특징도 있다.In addition, when the sponge containing charcoal according to the present invention is used as a cushion material for interior materials such as furniture, the sponge not only emits far infrared rays and negative ions which are beneficial to the human body, but also blocks electromagnetic waves, and also prevents the oxidation and reduction of the human body. Of course, there is also a feature that can alkalize the acidified constitution.

지금까지는 본 발명에 따른 바람직한 실시예들에 대하여 한정하여 도시하고 설명하였지만 이에 한정되지 않고 당 분야에서 통상의 지식을 가진자에 의해 다양하게 변경 사용이 가능하다.Until now illustrated and described with respect to the preferred embodiments according to the present invention, but not limited to this can be variously changed and used by those skilled in the art.

그러나, 그와 같은 변경은 본 발명의 권리범위에 속함이 명백하다.However, it is apparent that such modifications fall within the scope of the present invention.

Claims (2)

포리올과 중화제 그리고 촉매와 이소시아 레이트 및 발효제와 아민 그리고 실리콘 등 액상의 스폰지 원료를 설정된 량 섞어서 혼련한 후 발포시킴으로써 스폰지를 제조하는 스폰지 제조방법에 있어서,In the sponge manufacturing method for producing a sponge by mixing and kneading a predetermined amount of liquid sponge raw materials such as polyol, neutralizing agent, catalyst, isocyanate, fermenting agent, amine and silicone, 상기 포리올과 중화제 그리고 촉매와 이소시아 레이트 및 발효제와 아민 그리고 실리콘 등 설정된 량의 액상 스폰지 원료에 분말형태로 분쇄된 설정된 량의 참숯 가루를 혼련하여 일체로 발포시킴을 특징으로 하는 숯이 함유된 스폰지 제조방법.Sponge containing charcoal, characterized in that the polyvinyl and neutralizing agent and the catalyst, isocyanate, fermenting agent, amine and silicon, and kneaded the set amount of charcoal powder pulverized in the form of powder into a set amount of liquid sponge raw material Manufacturing method. 포리올과 중화제 그리고 촉매와 이소시아 레이트 및 발효제와 아민 그리고 실리콘 등 액상의 스폰지 원료를 설정된 량 섞어서 혼련한 후 발포시킴으로써 스폰지를 제조하는 스폰지 제조방법에 있어서,In the sponge manufacturing method for producing a sponge by mixing and kneading a predetermined amount of liquid sponge raw materials such as polyol, neutralizing agent, catalyst, isocyanate, fermenting agent, amine and silicone, 설정된 두께를 갖는 스폰지의 상측면에 분말상태로 분쇄된 참숯가루와 접착제를 섞어서 도포하고, 그 상측면에 또다른 스폰지를 부착하는 공정을 반복하여 다수매의 스폰지와 스폰지의 사이에 숯 층이 함유된 것을 특징으로 하는 숯이 함유된 스폰지 제조방법.The charcoal powder pulverized in powder form and mixed with an adhesive is applied to the upper surface of the sponge having a predetermined thickness, and the process of attaching another sponge to the upper surface is repeated to contain a charcoal layer between a plurality of sponges and sponges. Sponge manufacturing method containing a charcoal characterized in that the.
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EP3478768A4 (en) * 2016-06-29 2020-02-26 Proprietect L.P. Foamed isocyanate-based polymer

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JPH10165260A (en) * 1996-12-06 1998-06-23 Takashima:Kk Cushion material
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* Cited by examiner, † Cited by third party
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KR101118453B1 (en) * 2009-11-13 2012-02-24 김정화 Method for manufacturing konjac sponge compound with charcoal
EP3478768A4 (en) * 2016-06-29 2020-02-26 Proprietect L.P. Foamed isocyanate-based polymer

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