KR20010020186A - Epoxidized polyester-based powder coating compositions - Google Patents
Epoxidized polyester-based powder coating compositions Download PDFInfo
- Publication number
- KR20010020186A KR20010020186A KR1019997009761A KR19997009761A KR20010020186A KR 20010020186 A KR20010020186 A KR 20010020186A KR 1019997009761 A KR1019997009761 A KR 1019997009761A KR 19997009761 A KR19997009761 A KR 19997009761A KR 20010020186 A KR20010020186 A KR 20010020186A
- Authority
- KR
- South Korea
- Prior art keywords
- acid
- iii
- polyester
- anhydride
- solid
- Prior art date
Links
- 239000000843 powder Substances 0.000 title claims abstract description 52
- 229920000728 polyester Polymers 0.000 title claims abstract description 42
- 239000008199 coating composition Substances 0.000 title claims description 9
- 238000000576 coating method Methods 0.000 claims abstract description 42
- 239000002253 acid Substances 0.000 claims abstract description 41
- 239000011248 coating agent Substances 0.000 claims abstract description 37
- 239000007787 solid Substances 0.000 claims abstract description 32
- 238000002844 melting Methods 0.000 claims abstract description 14
- 230000008018 melting Effects 0.000 claims abstract description 14
- 150000008064 anhydrides Chemical class 0.000 claims abstract description 8
- UFDHBDMSHIXOKF-UHFFFAOYSA-N tetrahydrophthalic acid Natural products OC(=O)C1=C(C(O)=O)CCCC1 UFDHBDMSHIXOKF-UHFFFAOYSA-N 0.000 claims abstract description 8
- IFDVQVHZEKPUSC-UHFFFAOYSA-N cyclohex-3-ene-1,2-dicarboxylic acid Chemical compound OC(=O)C1CCC=CC1C(O)=O IFDVQVHZEKPUSC-UHFFFAOYSA-N 0.000 claims abstract description 6
- 229920005862 polyol Polymers 0.000 claims abstract description 5
- 229920006395 saturated elastomer Polymers 0.000 claims abstract description 5
- 150000003077 polyols Chemical class 0.000 claims abstract description 4
- 239000000203 mixture Substances 0.000 claims description 41
- 238000000034 method Methods 0.000 claims description 17
- 239000011541 reaction mixture Substances 0.000 claims description 12
- 125000002887 hydroxy group Chemical group [H]O* 0.000 claims description 10
- 150000005846 sugar alcohols Polymers 0.000 claims description 9
- 125000004432 carbon atom Chemical group C* 0.000 claims description 7
- MUTGBJKUEZFXGO-OLQVQODUSA-N (3as,7ar)-3a,4,5,6,7,7a-hexahydro-2-benzofuran-1,3-dione Chemical compound C1CCC[C@@H]2C(=O)OC(=O)[C@@H]21 MUTGBJKUEZFXGO-OLQVQODUSA-N 0.000 claims description 6
- ZJCCRDAZUWHFQH-UHFFFAOYSA-N Trimethylolpropane Chemical compound CCC(CO)(CO)CO ZJCCRDAZUWHFQH-UHFFFAOYSA-N 0.000 claims description 5
- IISBACLAFKSPIT-UHFFFAOYSA-N bisphenol A Chemical class C=1C=C(O)C=CC=1C(C)(C)C1=CC=C(O)C=C1 IISBACLAFKSPIT-UHFFFAOYSA-N 0.000 claims description 5
- QYQADNCHXSEGJT-UHFFFAOYSA-N cyclohexane-1,1-dicarboxylate;hydron Chemical compound OC(=O)C1(C(O)=O)CCCCC1 QYQADNCHXSEGJT-UHFFFAOYSA-N 0.000 claims description 5
- ORLQHILJRHBSAY-UHFFFAOYSA-N [1-(hydroxymethyl)cyclohexyl]methanol Chemical compound OCC1(CO)CCCCC1 ORLQHILJRHBSAY-UHFFFAOYSA-N 0.000 claims description 4
- 150000001732 carboxylic acid derivatives Chemical class 0.000 claims description 4
- KMOUUZVZFBCRAM-UHFFFAOYSA-N 1,2,3,6-tetrahydrophthalic anhydride Chemical group C1C=CCC2C(=O)OC(=O)C21 KMOUUZVZFBCRAM-UHFFFAOYSA-N 0.000 claims description 3
- QSAWQNUELGIYBC-UHFFFAOYSA-N cyclohexane-1,2-dicarboxylic acid Chemical compound OC(=O)C1CCCCC1C(O)=O QSAWQNUELGIYBC-UHFFFAOYSA-N 0.000 claims description 3
- YDUGVOUXNSWQSW-UHFFFAOYSA-N 3-bromo-1h-pyridin-2-one Chemical compound OC1=NC=CC=C1Br YDUGVOUXNSWQSW-UHFFFAOYSA-N 0.000 claims description 2
- ZPRXNOLDOXHXIQ-UHFFFAOYSA-N 3-methylcyclohex-4-ene-1,2-dicarboxylic acid Chemical compound CC1C=CCC(C(O)=O)C1C(O)=O ZPRXNOLDOXHXIQ-UHFFFAOYSA-N 0.000 claims description 2
- XPEKVUUBSDFMDR-UHFFFAOYSA-N 4-methyl-3a,4,7,7a-tetrahydro-2-benzofuran-1,3-dione Chemical compound CC1C=CCC2C(=O)OC(=O)C12 XPEKVUUBSDFMDR-UHFFFAOYSA-N 0.000 claims description 2
- OEMSKMUAMXLNKL-UHFFFAOYSA-N 5-methyl-3a,4,7,7a-tetrahydro-2-benzofuran-1,3-dione Chemical compound C1C(C)=CCC2C(=O)OC(=O)C12 OEMSKMUAMXLNKL-UHFFFAOYSA-N 0.000 claims description 2
- SLCVBVWXLSEKPL-UHFFFAOYSA-N neopentyl glycol Chemical compound OCC(C)(C)CO SLCVBVWXLSEKPL-UHFFFAOYSA-N 0.000 claims description 2
- WXZMFSXDPGVJKK-UHFFFAOYSA-N pentaerythritol Chemical compound OCC(CO)(CO)CO WXZMFSXDPGVJKK-UHFFFAOYSA-N 0.000 claims description 2
- QXJQHYBHAIHNGG-UHFFFAOYSA-N trimethylolethane Chemical compound OCC(C)(CO)CO QXJQHYBHAIHNGG-UHFFFAOYSA-N 0.000 claims description 2
- LNGAGQAGYITKCW-UHFFFAOYSA-N dimethyl cyclohexane-1,4-dicarboxylate Chemical compound COC(=O)C1CCC(C(=O)OC)CC1 LNGAGQAGYITKCW-UHFFFAOYSA-N 0.000 claims 2
- 239000003795 chemical substances by application Substances 0.000 abstract description 4
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 abstract description 3
- 150000001735 carboxylic acids Chemical class 0.000 abstract description 2
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 16
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 15
- KFSLWBXXFJQRDL-UHFFFAOYSA-N Peracetic acid Chemical compound CC(=O)OO KFSLWBXXFJQRDL-UHFFFAOYSA-N 0.000 description 10
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 description 9
- YMWUJEATGCHHMB-UHFFFAOYSA-N Dichloromethane Chemical compound ClCCl YMWUJEATGCHHMB-UHFFFAOYSA-N 0.000 description 9
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 9
- 229910052757 nitrogen Inorganic materials 0.000 description 8
- 239000011347 resin Substances 0.000 description 8
- 229920005989 resin Polymers 0.000 description 8
- 238000006243 chemical reaction Methods 0.000 description 7
- MHAJPDPJQMAIIY-UHFFFAOYSA-N Hydrogen peroxide Chemical compound OO MHAJPDPJQMAIIY-UHFFFAOYSA-N 0.000 description 6
- 239000003054 catalyst Substances 0.000 description 6
- OUPZKGBUJRBPGC-UHFFFAOYSA-N 1,3,5-tris(oxiran-2-ylmethyl)-1,3,5-triazinane-2,4,6-trione Chemical compound O=C1N(CC2OC2)C(=O)N(CC2OC2)C(=O)N1CC1CO1 OUPZKGBUJRBPGC-UHFFFAOYSA-N 0.000 description 5
- YIMQCDZDWXUDCA-UHFFFAOYSA-N [4-(hydroxymethyl)cyclohexyl]methanol Chemical compound OCC1CCC(CO)CC1 YIMQCDZDWXUDCA-UHFFFAOYSA-N 0.000 description 5
- 125000003118 aryl group Chemical group 0.000 description 5
- 239000000376 reactant Substances 0.000 description 5
- 239000000758 substrate Substances 0.000 description 5
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 description 4
- 229910000831 Steel Inorganic materials 0.000 description 4
- 150000007513 acids Chemical class 0.000 description 4
- MUTGBJKUEZFXGO-UHFFFAOYSA-N hexahydrophthalic anhydride Chemical compound C1CCCC2C(=O)OC(=O)C21 MUTGBJKUEZFXGO-UHFFFAOYSA-N 0.000 description 4
- 230000014759 maintenance of location Effects 0.000 description 4
- 239000000463 material Substances 0.000 description 4
- 229910052751 metal Inorganic materials 0.000 description 4
- 239000002184 metal Substances 0.000 description 4
- 239000004645 polyester resin Substances 0.000 description 4
- 229920001225 polyester resin Polymers 0.000 description 4
- 238000002360 preparation method Methods 0.000 description 4
- 239000002987 primer (paints) Substances 0.000 description 4
- 239000000047 product Substances 0.000 description 4
- 239000010959 steel Substances 0.000 description 4
- 229940113165 trimethylolpropane Drugs 0.000 description 4
- ZWEHNKRNPOVVGH-UHFFFAOYSA-N 2-Butanone Chemical compound CCC(C)=O ZWEHNKRNPOVVGH-UHFFFAOYSA-N 0.000 description 3
- CDBAMNGURPMUTG-UHFFFAOYSA-N 4-[2-(4-hydroxycyclohexyl)propan-2-yl]cyclohexan-1-ol Chemical compound C1CC(O)CCC1C(C)(C)C1CCC(O)CC1 CDBAMNGURPMUTG-UHFFFAOYSA-N 0.000 description 3
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 3
- CTQNGGLPUBDAKN-UHFFFAOYSA-N O-Xylene Chemical compound CC1=CC=CC=C1C CTQNGGLPUBDAKN-UHFFFAOYSA-N 0.000 description 3
- 239000003153 chemical reaction reagent Substances 0.000 description 3
- 238000013329 compounding Methods 0.000 description 3
- 239000003822 epoxy resin Substances 0.000 description 3
- 238000010438 heat treatment Methods 0.000 description 3
- RAXXELZNTBOGNW-UHFFFAOYSA-N imidazole Natural products C1=CNC=N1 RAXXELZNTBOGNW-UHFFFAOYSA-N 0.000 description 3
- 229920000647 polyepoxide Polymers 0.000 description 3
- 238000010992 reflux Methods 0.000 description 3
- 239000002904 solvent Substances 0.000 description 3
- 239000000126 substance Substances 0.000 description 3
- 229920001187 thermosetting polymer Polymers 0.000 description 3
- 239000008096 xylene Substances 0.000 description 3
- KMOUUZVZFBCRAM-OLQVQODUSA-N (3as,7ar)-3a,4,7,7a-tetrahydro-2-benzofuran-1,3-dione Chemical compound C1C=CC[C@@H]2C(=O)OC(=O)[C@@H]21 KMOUUZVZFBCRAM-OLQVQODUSA-N 0.000 description 2
- PXGZQGDTEZPERC-UHFFFAOYSA-N 1,4-cyclohexanedicarboxylic acid Chemical compound OC(=O)C1CCC(C(O)=O)CC1 PXGZQGDTEZPERC-UHFFFAOYSA-N 0.000 description 2
- 229920000178 Acrylic resin Polymers 0.000 description 2
- 239000004925 Acrylic resin Substances 0.000 description 2
- -1 EPON Resin 2002 Chemical compound 0.000 description 2
- 239000004593 Epoxy Substances 0.000 description 2
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 description 2
- LRHPLDYGYMQRHN-UHFFFAOYSA-N N-Butanol Chemical compound CCCCO LRHPLDYGYMQRHN-UHFFFAOYSA-N 0.000 description 2
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 2
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 description 2
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 2
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 2
- 150000001298 alcohols Chemical class 0.000 description 2
- 229910052782 aluminium Inorganic materials 0.000 description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 2
- ISAOCJYIOMOJEB-UHFFFAOYSA-N benzoin Chemical compound C=1C=CC=CC=1C(O)C(=O)C1=CC=CC=C1 ISAOCJYIOMOJEB-UHFFFAOYSA-N 0.000 description 2
- WERYXYBDKMZEQL-UHFFFAOYSA-N butane-1,4-diol Chemical compound OCCCCO WERYXYBDKMZEQL-UHFFFAOYSA-N 0.000 description 2
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 description 2
- 239000011247 coating layer Substances 0.000 description 2
- 230000000052 comparative effect Effects 0.000 description 2
- 239000002131 composite material Substances 0.000 description 2
- 238000007796 conventional method Methods 0.000 description 2
- 238000004821 distillation Methods 0.000 description 2
- TVIDDXQYHWJXFK-UHFFFAOYSA-N dodecanedioic acid Chemical compound OC(=O)CCCCCCCCCCC(O)=O TVIDDXQYHWJXFK-UHFFFAOYSA-N 0.000 description 2
- 238000004070 electrodeposition Methods 0.000 description 2
- 238000007590 electrostatic spraying Methods 0.000 description 2
- 238000006735 epoxidation reaction Methods 0.000 description 2
- SLAFUPJSGFVWPP-UHFFFAOYSA-M ethyl(triphenyl)phosphanium;iodide Chemical compound [I-].C=1C=CC=CC=1[P+](C=1C=CC=CC=1)(CC)C1=CC=CC=C1 SLAFUPJSGFVWPP-UHFFFAOYSA-M 0.000 description 2
- LNEPOXFFQSENCJ-UHFFFAOYSA-N haloperidol Chemical compound C1CC(O)(C=2C=CC(Cl)=CC=2)CCN1CCCC(=O)C1=CC=C(F)C=C1 LNEPOXFFQSENCJ-UHFFFAOYSA-N 0.000 description 2
- 239000010410 layer Substances 0.000 description 2
- 239000000155 melt Substances 0.000 description 2
- BDAGIHXWWSANSR-UHFFFAOYSA-N methanoic acid Natural products OC=O BDAGIHXWWSANSR-UHFFFAOYSA-N 0.000 description 2
- VLTRZXGMWDSKGL-UHFFFAOYSA-N perchloric acid Chemical compound OCl(=O)(=O)=O VLTRZXGMWDSKGL-UHFFFAOYSA-N 0.000 description 2
- 239000004033 plastic Substances 0.000 description 2
- 229920003023 plastic Polymers 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- CXMXRPHRNRROMY-UHFFFAOYSA-N sebacic acid Chemical compound OC(=O)CCCCCCCCC(O)=O CXMXRPHRNRROMY-UHFFFAOYSA-N 0.000 description 2
- 229910000029 sodium carbonate Inorganic materials 0.000 description 2
- 230000003068 static effect Effects 0.000 description 2
- 239000003039 volatile agent Substances 0.000 description 2
- 238000004383 yellowing Methods 0.000 description 2
- DNIAPMSPPWPWGF-VKHMYHEASA-N (+)-propylene glycol Chemical compound C[C@H](O)CO DNIAPMSPPWPWGF-VKHMYHEASA-N 0.000 description 1
- NMRPBPVERJPACX-UHFFFAOYSA-N (3S)-octan-3-ol Natural products CCCCCC(O)CC NMRPBPVERJPACX-UHFFFAOYSA-N 0.000 description 1
- YPFDHNVEDLHUCE-UHFFFAOYSA-N 1,3-propanediol Substances OCCCO YPFDHNVEDLHUCE-UHFFFAOYSA-N 0.000 description 1
- WOFPPJOZXUTRAU-UHFFFAOYSA-N 2-Ethyl-1-hexanol Natural products CCCCC(O)CCC WOFPPJOZXUTRAU-UHFFFAOYSA-N 0.000 description 1
- YIWUKEYIRIRTPP-UHFFFAOYSA-N 2-ethylhexan-1-ol Chemical compound CCCCC(CC)CO YIWUKEYIRIRTPP-UHFFFAOYSA-N 0.000 description 1
- LJGHYPLBDBRCRZ-UHFFFAOYSA-N 3-(3-aminophenyl)sulfonylaniline Chemical compound NC1=CC=CC(S(=O)(=O)C=2C=C(N)C=CC=2)=C1 LJGHYPLBDBRCRZ-UHFFFAOYSA-N 0.000 description 1
- OSWFIVFLDKOXQC-UHFFFAOYSA-N 4-(3-methoxyphenyl)aniline Chemical compound COC1=CC=CC(C=2C=CC(N)=CC=2)=C1 OSWFIVFLDKOXQC-UHFFFAOYSA-N 0.000 description 1
- RSAUOQFEFINEDM-UHFFFAOYSA-N 4-(4-cyanophenoxy)benzonitrile Chemical compound C1=CC(C#N)=CC=C1OC1=CC=C(C#N)C=C1 RSAUOQFEFINEDM-UHFFFAOYSA-N 0.000 description 1
- YZPUIHVHPSUCHD-UHFFFAOYSA-N 4-methylcyclohex-4-ene-1,2-dicarboxylic acid Chemical compound CC1=CCC(C(O)=O)C(C(O)=O)C1 YZPUIHVHPSUCHD-UHFFFAOYSA-N 0.000 description 1
- BVKZGUZCCUSVTD-UHFFFAOYSA-L Carbonate Chemical compound [O-]C([O-])=O BVKZGUZCCUSVTD-UHFFFAOYSA-L 0.000 description 1
- IAYPIBMASNFSPL-UHFFFAOYSA-N Ethylene oxide Chemical compound C1CO1 IAYPIBMASNFSPL-UHFFFAOYSA-N 0.000 description 1
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 1
- OFOBLEOULBTSOW-UHFFFAOYSA-N Malonic acid Chemical compound OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 1
- NTIZESTWPVYFNL-UHFFFAOYSA-N Methyl isobutyl ketone Chemical compound CC(C)CC(C)=O NTIZESTWPVYFNL-UHFFFAOYSA-N 0.000 description 1
- UIHCLUNTQKBZGK-UHFFFAOYSA-N Methyl isobutyl ketone Natural products CCC(C)C(C)=O UIHCLUNTQKBZGK-UHFFFAOYSA-N 0.000 description 1
- 235000000126 Styrax benzoin Nutrition 0.000 description 1
- 244000028419 Styrax benzoin Species 0.000 description 1
- 235000008411 Sumatra benzointree Nutrition 0.000 description 1
- DKGAVHZHDRPRBM-UHFFFAOYSA-N Tert-Butanol Chemical compound CC(C)(C)O DKGAVHZHDRPRBM-UHFFFAOYSA-N 0.000 description 1
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 1
- 230000006750 UV protection Effects 0.000 description 1
- QCWXUUIWCKQGHC-UHFFFAOYSA-N Zirconium Chemical compound [Zr] QCWXUUIWCKQGHC-UHFFFAOYSA-N 0.000 description 1
- JAWMENYCRQKKJY-UHFFFAOYSA-N [3-(2,4,6,7-tetrahydrotriazolo[4,5-c]pyridin-5-ylmethyl)-1-oxa-2,8-diazaspiro[4.5]dec-2-en-8-yl]-[2-[[3-(trifluoromethoxy)phenyl]methylamino]pyrimidin-5-yl]methanone Chemical compound N1N=NC=2CN(CCC=21)CC1=NOC2(C1)CCN(CC2)C(=O)C=1C=NC(=NC=1)NCC1=CC(=CC=C1)OC(F)(F)F JAWMENYCRQKKJY-UHFFFAOYSA-N 0.000 description 1
- 230000002378 acidificating effect Effects 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 150000001336 alkenes Chemical group 0.000 description 1
- 229910052787 antimony Inorganic materials 0.000 description 1
- WATWJIUSRGPENY-UHFFFAOYSA-N antimony atom Chemical compound [Sb] WATWJIUSRGPENY-UHFFFAOYSA-N 0.000 description 1
- 229960002130 benzoin Drugs 0.000 description 1
- 239000004566 building material Substances 0.000 description 1
- 239000006227 byproduct Substances 0.000 description 1
- 238000009833 condensation Methods 0.000 description 1
- 230000005494 condensation Effects 0.000 description 1
- 239000007859 condensation product Substances 0.000 description 1
- 239000000356 contaminant Substances 0.000 description 1
- 229920001577 copolymer Polymers 0.000 description 1
- 238000004132 cross linking Methods 0.000 description 1
- HPXRVTGHNJAIIH-UHFFFAOYSA-N cyclohexanol Chemical compound OC1CCCCC1 HPXRVTGHNJAIIH-UHFFFAOYSA-N 0.000 description 1
- 238000000151 deposition Methods 0.000 description 1
- 230000008021 deposition Effects 0.000 description 1
- JGFBRKRYDCGYKD-UHFFFAOYSA-N dibutyl(oxo)tin Chemical compound CCCC[Sn](=O)CCCC JGFBRKRYDCGYKD-UHFFFAOYSA-N 0.000 description 1
- 150000001991 dicarboxylic acids Chemical class 0.000 description 1
- 125000000118 dimethyl group Chemical group [H]C([H])([H])* 0.000 description 1
- 238000002845 discoloration Methods 0.000 description 1
- BNIILDVGGAEEIG-UHFFFAOYSA-L disodium hydrogen phosphate Chemical compound [Na+].[Na+].OP([O-])([O-])=O BNIILDVGGAEEIG-UHFFFAOYSA-L 0.000 description 1
- 125000003700 epoxy group Chemical group 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 235000019253 formic acid Nutrition 0.000 description 1
- 238000009472 formulation Methods 0.000 description 1
- 125000000524 functional group Chemical group 0.000 description 1
- VOZRXNHHFUQHIL-UHFFFAOYSA-N glycidyl methacrylate Chemical compound CC(=C)C(=O)OCC1CO1 VOZRXNHHFUQHIL-UHFFFAOYSA-N 0.000 description 1
- 238000000227 grinding Methods 0.000 description 1
- 235000019382 gum benzoic Nutrition 0.000 description 1
- 229930195733 hydrocarbon Natural products 0.000 description 1
- 150000002430 hydrocarbons Chemical class 0.000 description 1
- 230000007062 hydrolysis Effects 0.000 description 1
- 238000006460 hydrolysis reaction Methods 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 238000011065 in-situ storage Methods 0.000 description 1
- 239000004615 ingredient Substances 0.000 description 1
- 150000002576 ketones Chemical class 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- VLAPMBHFAWRUQP-UHFFFAOYSA-L molybdic acid Chemical compound O[Mo](O)(=O)=O VLAPMBHFAWRUQP-UHFFFAOYSA-L 0.000 description 1
- 239000003960 organic solvent Substances 0.000 description 1
- 239000004482 other powder Substances 0.000 description 1
- 150000004714 phosphonium salts Chemical class 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- 239000000049 pigment Substances 0.000 description 1
- 239000004848 polyfunctional curative Substances 0.000 description 1
- 229920000166 polytrimethylene carbonate Polymers 0.000 description 1
- YLLIGHVCTUPGEH-UHFFFAOYSA-M potassium;ethanol;hydroxide Chemical compound [OH-].[K+].CCO YLLIGHVCTUPGEH-UHFFFAOYSA-M 0.000 description 1
- 239000011342 resin composition Substances 0.000 description 1
- 230000035939 shock Effects 0.000 description 1
- 239000011734 sodium Substances 0.000 description 1
- 229910052708 sodium Inorganic materials 0.000 description 1
- 238000001694 spray drying Methods 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 238000010998 test method Methods 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- HWCKGOZZJDHMNC-UHFFFAOYSA-M tetraethylammonium bromide Chemical compound [Br-].CC[N+](CC)(CC)CC HWCKGOZZJDHMNC-UHFFFAOYSA-M 0.000 description 1
- 229910052718 tin Inorganic materials 0.000 description 1
- 239000012974 tin catalyst Substances 0.000 description 1
- QHGNHLZPVBIIPX-UHFFFAOYSA-N tin(ii) oxide Chemical class [Sn]=O QHGNHLZPVBIIPX-UHFFFAOYSA-N 0.000 description 1
- 239000010936 titanium Substances 0.000 description 1
- 229910052719 titanium Inorganic materials 0.000 description 1
- 239000004408 titanium dioxide Substances 0.000 description 1
- 238000004448 titration Methods 0.000 description 1
- 229910052726 zirconium Inorganic materials 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G59/00—Polycondensates containing more than one epoxy group per molecule; Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups
- C08G59/18—Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing
- C08G59/40—Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing characterised by the curing agents used
- C08G59/42—Polycarboxylic acids; Anhydrides, halides or low molecular weight esters thereof
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G59/00—Polycondensates containing more than one epoxy group per molecule; Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups
- C08G59/02—Polycondensates containing more than one epoxy group per molecule
- C08G59/027—Polycondensates containing more than one epoxy group per molecule obtained by epoxidation of unsaturated precursor, e.g. polymer or monomer
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G63/00—Macromolecular compounds obtained by reactions forming a carboxylic ester link in the main chain of the macromolecule
- C08G63/02—Polyesters derived from hydroxycarboxylic acids or from polycarboxylic acids and polyhydroxy compounds
- C08G63/12—Polyesters derived from hydroxycarboxylic acids or from polycarboxylic acids and polyhydroxy compounds derived from polycarboxylic acids and polyhydroxy compounds
- C08G63/52—Polycarboxylic acids or polyhydroxy compounds in which at least one of the two components contains aliphatic unsaturation
- C08G63/54—Polycarboxylic acids or polyhydroxy compounds in which at least one of the two components contains aliphatic unsaturation the acids or hydroxy compounds containing carbocyclic rings
- C08G63/553—Acids or hydroxy compounds containing cycloaliphatic rings, e.g. Diels-Alder adducts
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G63/00—Macromolecular compounds obtained by reactions forming a carboxylic ester link in the main chain of the macromolecule
- C08G63/91—Polymers modified by chemical after-treatment
- C08G63/914—Polymers modified by chemical after-treatment derived from polycarboxylic acids and polyhydroxy compounds
- C08G63/918—Polycarboxylic acids and polyhydroxy compounds in which at least one of the two components contains aliphatic unsaturation
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D163/00—Coating compositions based on epoxy resins; Coating compositions based on derivatives of epoxy resins
Abstract
분말 코팅 적용에 유용한 경화성 에폭시화 폴리에스테르가 (i) 테트라하이드로프탈산 또는 무수물, (ii) 적어도 하나의 지환족 폴리올, (iii) 적어도 하나의 포화 폴리카복실산 및 (iv) 임의로 적어도 하나의 기타 알콜을 적어도 90 ℃의 용융점을 갖는 고체 폴리에스테르를 수득하기에 효과적인 조건 하에서 반응시킴으로써 제조된, 적어도 90 ℃의 용융점 및 200 ℃에서 최대 50 포이즈의 점도를 갖는 폴리에스테르를 에폭시화함으로써 제공된다. 에폭시화 폴리에스테르와 100 내지 1500 범위의 산 당량을 갖는 고체 카복실산 경화제를 함유하는 경화성 코팅 분말이 수득된다.Curable epoxidized polyesters useful in powder coating applications include (i) tetrahydrophthalic acid or anhydride, (ii) at least one cycloaliphatic polyol, (iii) at least one saturated polycarboxylic acid and (iv) optionally at least one other alcohol. Provided by epoxidizing a polyester having a melting point of at least 90 ° C. and a viscosity of up to 50 poise at 200 ° C., prepared by reacting under conditions effective to obtain a solid polyester having a melting point of at least 90 ° C. A curable coating powder is obtained that contains an epoxidized polyester and a solid carboxylic acid curing agent having an acid equivalent in the range of 100-1500.
Description
약간의 외부 내구성을 갖는 열경화성 분말 코팅이 적합한 공-반응물과 배합된 폴리에스테르 및 아크릴 기본 수지로부터 제조될 수 있다. 현재 이용가능한 외부 등급 에폭시 그룹 함유 물질의 예는 트리글리시딜 이소시아뉴레이트(TGIC) 및 글리시딜 메타크릴레이트(GMA) 함유 아크릴 수지이다. 그러나, TGIC-기본 분말 코팅은 광택 손실 및 변색에 의해 증명되는 바와 같이 충분한 내후성을 지니지 않는다. 비록 아크릴 물질이 일반적으로 우수한 내후성을 지니지만, 불량한 물리적 성질(예를 들면, 가요성 및 내충격성)을 지니고 기타 분말 코팅 물질에서 오염물질로서 존재시 필름 흠집을 유발하는 것으로 공지되어 있다. 기타 고체 에폭시 수지, 예를 들면, EPON Resin 2002, 2003 및 2004(Epon Resin은 상표임)가 이용가능하지만, 이들은 방향족 서브유닛으로 이루어져 있으므로 외부 내구성을 제공하지 않는다. 따라서, 내구성 분말 코팅을 생성하기 위해서 낮은 방향족 또는 비-방향족 아크릴 수지 및 폴리에스테르와 반응할 수 있는 개선된 낮은 방향족 또는 비-방향족 고체 에폭시 수지가 필요하다.Thermosetting powder coatings with some external durability can be prepared from polyester and acrylic base resins in combination with suitable co-reactants. Examples of currently available external grade epoxy group containing materials are triglycidyl isocyanurate (TGIC) and glycidyl methacrylate (GMA) containing acrylic resins. However, TGIC-based powder coatings do not have sufficient weather resistance as evidenced by gloss loss and discoloration. Although acrylic materials generally have good weather resistance, they are known to have poor physical properties (eg, flexibility and impact resistance) and cause film scratches when present as contaminants in other powder coating materials. Other solid epoxy resins such as EPON Resin 2002, 2003 and 2004 (Epon Resin is a trademark) are available, but they do not provide external durability as they consist of aromatic subunits. Thus, there is a need for improved low aromatic or non-aromatic solid epoxy resins that can react with low aromatic or non-aromatic acrylic resins and polyesters to produce durable powder coatings.
본 발명은 분말 코팅 조성물에 관한 것이다. 일 양태에서, 본 발명은 분말 코팅에 유용한 에폭시화 고체 수지 조성물에 관한 것이다.The present invention relates to a powder coating composition. In one aspect, the present invention relates to an epoxidized solid resin composition useful for powder coating.
본 발명에 따라서,According to the invention,
(a) (i) 테트라하이드로프탈산 또는 무수물,(a) (i) tetrahydrophthalic acid or anhydride,
(ii) 적어도 하나의 지환족 폴리올,(ii) at least one cycloaliphatic polyol,
(iii) 임의로 적어도 하나의 포화 폴리카복실산, 및(iii) optionally at least one saturated polycarboxylic acid, and
(iv) 임의로 적어도 하나의 기타 알콜을 산 대 하이드록실 당량비가 0.8 대 1 내지 0.96 대 1이고 (i) 대 (iii)의 당량비가 100:0 내지 1:4이며 (ii) 대 (iv)의 당량비가 100:1 내지 4:1이도록 하는 (i):(ii):(iii):(iv)의 몰비로 포함하는 혼합물을 반응시킴으로써 제조된 적어도 90 ℃의 용융점을 갖는 폴리에스테르를 에폭시화함으로써 제조된 고체 에폭시화 폴리에스테르, 및(iv) optionally at least one other alcohol having an acid to hydroxyl equivalent ratio of 0.8 to 1 to 0.96 to 1 and an equivalent ratio of (i) to (iii) of 100: 0 to 1: 4 and (ii) to (iv) By epoxidizing a polyester having a melting point of at least 90 [deg.] C. prepared by reacting a mixture comprising a molar ratio of (i) :( ii) :( iii) :( iv) such that the equivalent ratio is from 100: 1 to 4: 1 Produced solid epoxidized polyester, and
(b) 100 내지 1500 범위의 산 당량을 갖는 고체 카복실산 성분을 포함하는 경화성 코팅 분말 조성물이 제공된다.(b) A curable coating powder composition is provided comprising a solid carboxylic acid component having an acid equivalent in the range of 100 to 1500.
이러한 코팅 분말은 가수분해 및 자외선에 대한 양호한 내성을 갖는 경화된 분말 코팅을 제공한다.This coating powder provides a cured powder coating having hydrolysis and good resistance to ultraviolet light.
에폭시화 폴리에스테르는 분말 코팅 적용에 유용하도록 마손성이고 비소결성이어야 한다. 폴리에스테르는 이것이 실온에서 1 주 내에 집괴(함께 붙음)되고 쉽게 재분산될 수 없는 경우 소결된다. 고체 에폭시화 폴리에스테르는 바람직하게는 양호한 성능을 수득하기 위해서 적어도 100 ℃의 용융점을 지닌다.Epoxidized polyesters must be abrasive and non-sintered to be useful in powder coating applications. The polyester sinters when it aggregates (attaches together) within one week at room temperature and cannot be easily redispersed. Solid epoxidized polyesters preferably have a melting point of at least 100 ° C. in order to obtain good performance.
분말 코팅 적용에 유용한 고체 에폭시화 폴리에스테르가 바람직하게는 50 ℃ 이상의 Tg, 적어도 90 ℃의 용융점 및 200 ℃에서 최대 50 포이즈의 점도(ICI Cone & Plate 점도)를 갖는 폴리에스테르를 에폭시화함으로써 제조될 수 있음이 밝혀졌다. 이러한 폴리에스테르는 본원에 기재된 성분 (i) 내지 (iv)를 본원에 기재된 몰비로 반응시킴으로써 제조될 수 있다. 바람직하게는 총 산 대 하이드록실 당량비는 0.85 대 1 내지 약 0.95 대 1이고, (i) 대 (iii)의 당량비는 4:1 내지 1:4이며 좀더 바람직하게는 약 2:1 내지 1:2이며, (ii) 대 (iv)의 당량비는 100:0 내지 12.5:1이다. 바람직한 양태에서, 양호한 내후성 제형을 수득하기 위해서 성분 (i) 대 (iii)이 2:1 내지 1:2 당량비를 지님이 바람직하다.Solid epoxidized polyesters useful for powder coating applications are preferably prepared by epoxidizing polyesters having a Tg of at least 50 ° C., a melting point of at least 90 ° C. and a viscosity of up to 50 poise at 200 ° C. (ICI Cone & Plate viscosity). Turned out to be. Such polyesters can be prepared by reacting the components (i) to (iv) described herein in the molar ratios described herein. Preferably the total acid to hydroxyl equivalent ratio is from 0.85 to 1 to about 0.95 to 1, the equivalent ratio of (i) to (iii) is from 4: 1 to 1: 4 and more preferably from about 2: 1 to 1: 2 And the equivalent ratio of (ii) to (iv) is from 100: 0 to 12.5: 1. In a preferred embodiment, it is preferred that components (i) to (iii) have a 2: 1 to 1: 2 equivalent ratio to obtain a good weather resistant formulation.
반응은 전형적으로 혼합물을 150 ℃, 바람직하게는 170 ℃ 내지 240 ℃, 바람직하게는 230 ℃ 범위의 온도에서 반응 혼합물의 산 값이 5 이하, 바람직하게는 2 이하에 도달할 때까지 가열함으로써 수행된다. 바람직하게는 물 및/또는 반응 도중 형성된 기타 축합 산물은 연속적으로 제거된다. 반응 혼합물은 또한 불활성 유기 용매, 예를 들면, 2-부타논과 같은 케톤, 4-메틸-2-펜타논 및 자일렌과 톨루엔과 같은 탄화수소를 함유할 수 있다. 촉매가 반응의 완료를 촉진하기 위해서 첨가될 수 있다. 이러한 촉매에는 예를 들면, 티타늄, 지르코늄, 주석 및 안티모니로부터 제조된 것들, 및 폴리에스테르화 반응에 사용되는 기타 통상적인 촉매가 포함된다. 생성된 고체 폴리에스테르 수지는 통상적인 방법에 의해서 회수될 수 있다.The reaction is typically carried out by heating the mixture at a temperature in the range of 150 ° C., preferably 170 ° C. to 240 ° C., preferably 230 ° C., until the acid value of the reaction mixture reaches 5 or less, preferably 2 or less. . Preferably water and / or other condensation products formed during the reaction are removed continuously. The reaction mixture may also contain inert organic solvents such as ketones such as 2-butanone, 4-methyl-2-pentanone and hydrocarbons such as xylene and toluene. A catalyst can be added to facilitate the completion of the reaction. Such catalysts include, for example, those made from titanium, zirconium, tin and antimony, and other conventional catalysts used in the polyesterification reaction. The resulting solid polyester resin can be recovered by conventional methods.
알콜은 바람직하게는 분자당 5 개 내지 50 개의 탄소 원자와 2 개 내지 4 개의 하이드록실 그룹을 갖는 다가 알콜이다. 존재하는 경우 소량, 4 개 이하의 탄소 원자를 갖는 다가 알콜 또는 1가 알콜의 총 하이드록실 함량의 최대 15 당량%, 바람직하게는 10 당량% 이하가 또한 반응 혼합물에 존재할 수 있다.The alcohol is preferably a polyhydric alcohol having 5 to 50 carbon atoms and 2 to 4 hydroxyl groups per molecule. If present, small amounts, up to 15 equivalents, preferably up to 10 equivalents, of the total hydroxyl content of polyhydric alcohols or monohydric alcohols having up to 4 carbon atoms may also be present in the reaction mixture.
고체 폴리에스테르 제조에 유용한 테트라하이드로프탈산 또는 이의 무수물의 예에는 사이클로헥스-4-엔-1,2-디카복실산 무수물, 3-메틸사이클로헥스-4-엔-1,2-디카복실산 무수물, 4-메틸사이클로헥스-4-엔-1,2-디카복실산 무수물, 사이클로헥스-4-엔-1,2-디카복실산, 3-메틸사이클로헥스-4-엔-1,2-디카복실산, 4-메틸사이클로헥스-4-엔-1,2-디카복실산 및 이들의 혼합물이 포함된다. 고체 폴리에스테르 제조에 유용한 지환족 폴리올에는 사이클로헥산디메탄올 및 수소화 비스페놀 A 및 이들의 혼합물이 포함된다. 고체 폴리에스테르 제조에 유용한 포화 폴리카복실산의 예에는 헥사하이드로프탈산 무수물, 헥사하이드로프탈산, 1,4-사이클로헥산디카복실산, 사이클로헥산디카복실산의 디메틸에스테르 및 이들의 혼합물이 포함된다. 다가 알콜 성분 (iv)의 예에는 트리메틸올프로판, 네오펜틸 글리콜, 트리메틸올에탄, 펜타에리트리톨 및 이들의 혼합물이 포함된다. 4 개 이하의 탄소 원자를 갖는 다가 알콜의 예에는 에틸렌 글리콜, 1,3-프로판디올, 1,4-부탄디올이 포함된다. 1가 알콜의 예에는 부탄올, 2-에틸-1-헥산올 및 사이클로헥산올이 포함된다.Examples of tetrahydrophthalic acid or anhydrides thereof useful for preparing solid polyesters include cyclohex-4-ene-1,2-dicarboxylic anhydride, 3-methylcyclohex-4-ene-1,2-dicarboxylic anhydride, 4- Methylcyclohex-4-ene-1,2-dicarboxylic acid anhydride, cyclohex-4-ene-1,2-dicarboxylic acid, 3-methylcyclohex-4-ene-1,2-dicarboxylic acid, 4-methyl Cyclohex-4-ene-1,2-dicarboxylic acid and mixtures thereof. Alicyclic polyols useful for preparing solid polyesters include cyclohexanedimethanol and hydrogenated bisphenol A and mixtures thereof. Examples of saturated polycarboxylic acids useful for preparing solid polyesters include hexahydrophthalic anhydride, hexahydrophthalic acid, 1,4-cyclohexanedicarboxylic acid, dimethyl esters of cyclohexanedicarboxylic acid, and mixtures thereof. Examples of the polyhydric alcohol component (iv) include trimethylolpropane, neopentyl glycol, trimethylolethane, pentaerythritol and mixtures thereof. Examples of polyhydric alcohols having up to 4 carbon atoms include ethylene glycol, 1,3-propanediol, 1,4-butanediol. Examples of monohydric alcohols include butanol, 2-ethyl-1-hexanol and cyclohexanol.
고체 폴리에스테르는 미국 특허 제5,244,985호, 제3,493,631호 및 제2,928,805호에 기재된 통상적인 에폭시화 방법에 의해 에폭시화될 수 있다. 예를 들면, 고체 폴리에스테르는 0 ℃, 바람직하게는 20 ℃ 내지 70 ℃, 바람직하게는 40 ℃ 범위의 온도에서 함유된 강산을 중화시키기에 충분한 양의 염기, 예를 들면, 나트륨 카보네이트, 나트륨 바이카보네이트 또는 이나트륨 수소 포스페이트의 존재하에 산 용액, 예를 들면, 퍼아세트산, 포름산과 수소 퍼옥사이드로부터 강산 또는 산성 수지의 존재하에 개별적으로 또는 그 자리에서 생성된 퍼포름산 또는 몰리브덴산과 수소 퍼옥사이드의 혼합물로의 처리에 의해서 에폭시화될 수 있다. 생성된 에폭시화 고체 폴리에스테르는 바람직하게는 350 내지 1500 범위의 WPE(에폭시 작용기 당량당 중량)를 갖는다. 고체, 마손성 에폭시화 폴리에스테르는 통상적인 방법에 의해서 회수된다.Solid polyesters may be epoxidized by conventional epoxidation methods described in US Pat. Nos. 5,244,985, 3,493,631 and 2,928,805. For example, the solid polyester may contain a sufficient amount of base, such as sodium carbonate, sodium bi, to neutralize the strong acid contained at a temperature in the range of 0 ° C., preferably 20 ° C. to 70 ° C., preferably 40 ° C. A mixture of performic or molybdic acid and hydrogen peroxide produced individually or in situ in the presence of a strong acid or acidic resin from an acid solution such as peracetic acid, formic acid and hydrogen peroxide in the presence of carbonate or disodium hydrogen phosphate By treatment with a furnace. The resulting epoxidized solid polyester preferably has a WPE (weight per epoxy functional group equivalent) in the range from 350 to 1500. Solid, wear-resistant epoxidized polyester is recovered by conventional methods.
카복실산 경화제는 또한 분말 코팅 적용에 유용하도록 고체이고 마손성이어야 한다. 분말 코팅 적용을 위한 경화제로서 유용한 이러한 카복실산 성분은 100 내지 1500, 바람직하게는 110 내지 900 범위의 산 당량을 지녀야 하는 것으로 밝혀졌다. 이러한 카복실산은 바람직하게는 분자당 평균 10 개 내지 100 개의 탄소 원자와 2 개 내지 4 개의 카복실 그룹, 좀더 바람직하게는 2 개의 카복실 그룹을 지니고, 단, 이것은 100 내지 1500 범위의 산 당량을 지닌다.Carboxylic acid curing agents must also be solid and wear resistant to be useful in powder coating applications. These carboxylic acid components useful as hardeners for powder coating applications have been found to have acid equivalents in the range of 100 to 1500, preferably 110 to 900. Such carboxylic acids preferably have an average of 10 to 100 carbon atoms and 2 to 4 carboxyl groups, more preferably 2 carboxyl groups per molecule, provided they have an acid equivalent in the range of 100 to 1500.
폴리카복실산의 예에는 직쇄 또는 측쇄 고체, 바람직하게는 결정성 알카노산, 예를 들면, 도데칸디오산 및 세박산이 포함된다. 다른 바람직한 폴리카복실산은 산에 적어도 하나의 지환족 디카복실산 또는 무수물과 5 개 내지 50 개의 탄소 원자를 갖는 적어도 하나의 다가 알콜을 2:1, 바람직하게는 1.2:1 내지 2:1, 바람직하게는 1.4:1의 산 대 하이드록실 당량비로 포함하는 혼합물을 반응시킴으로써 제조될 수 있다. 하나 이상의 다가 알콜의 혼합물이 최적 성능 및 처리의 용이성을 수득하기 위해서 바람직하다. 지환족 디카복실산 또는 무수물 및 다가 알콜의 예가 상기에 수록되어 있다.Examples of polycarboxylic acids include linear or branched solids, preferably crystalline alkanoic acids such as dodecanedioic acid and sebacic acid. Other preferred polycarboxylic acids include 2: 1, preferably 1.2: 1 to 2: 1, preferably at least one cycloaliphatic dicarboxylic acid or anhydride in the acid and at least one polyhydric alcohol having 5 to 50 carbon atoms. It can be prepared by reacting a mixture comprising an acid to hydroxyl equivalent ratio of 1.4: 1. Mixtures of one or more polyhydric alcohols are preferred in order to obtain optimum performance and ease of processing. Examples of cycloaliphatic dicarboxylic acids or anhydrides and polyhydric alcohols are listed above.
경화성 코팅 분말 조성물은 (a) 고체 에폭시화 폴리에스테르와 (b) 산 작용성 성분을 포함한다. (a)와 (b)의 양은 일반적으로 화학양론적 양의 ±35 % 내일 것이다. 비는 촉매 유형, 경화 조건 및 원하는 코팅 성질을 보충하기 위해서 조절될 수 있다. 범위 외의 비는 최적 이하의 성질을 갖는 저분자량의 불량하게 가교-결합된 산물을 생성할 수 있다. 통상적인 분말 코팅 첨가제, 예를 들면, 유동 조절제, 팝핑 방지제, 분말 유동 물질, 충진제 및 안료가 또한 포함될 수 있다. 경화성 코팅 분말 조성물은 원하는 적용에 따라 코팅 조성물의 가교결합 비율을 증가시키기 위해서 촉매, 예를 들면, 포스포늄염(예를 들면, 에틸트리페닐포스포늄 요다이드), 이미다졸 및 주석염(예를 들면, 디부틸틴 옥사이드)을 적은 퍼센티지로 추가로 포함할 수 있다.The curable coating powder composition comprises (a) a solid epoxidized polyester and (b) an acid functional component. The amounts of (a) and (b) will generally be within ± 35% of the stoichiometric amount. The ratio can be adjusted to compensate for the catalyst type, curing conditions and desired coating properties. Ratios outside the range can produce low molecular weight, poorly cross-linked products having sub-optimal properties. Conventional powder coating additives such as flow regulators, anti-popping agents, powder flow materials, fillers and pigments may also be included. The curable coating powder composition may be prepared by increasing the crosslinking ratio of the coating composition depending on the desired application, such as catalysts such as phosphonium salts (eg ethyltriphenylphosphonium iodide), imidazole and tin salts (eg For example, dibutyltin oxide) may be further included in a small percentage.
열경화성 코팅 분말 조성물은 분말 코팅 산업에 공지된 다양한 방법: 건조 블렌딩, 2 롤 제분기 또는 압출기에 의한 용융 화합 및 분무 건조에 의해서 제조될 수 있다. 전형적으로 사용되는 방법은 성분을 유성형 혼합기에서 건조 블렌딩시킨 다음 압출기내 혼합물을 80 ℃ 내지 130 ℃ 범위의 온도에서 용융 블렌딩시키는 용융 화합 방법이다. 이어서 압출물을 냉각하고 입상 블렌드로 분쇄한다.Thermosetting coating powder compositions can be prepared by various methods known in the powder coating industry: dry blending, two-roll mills or melt compounding by extruder and spray drying. A method typically used is a melt compounding method wherein the components are dry blended in a planetary mixer and then the melt blended in the extruder at a temperature in the range of 80 ° C to 130 ° C. The extrudate is then cooled and triturated into a granular blend.
이어서 열경화성 코팅 분말 조성물이 강철 또는 알루미늄과 같은 금속의 기질에 직접 적용될 수 있다. 플라스틱 및 복합재와 같은 비-금속 기질이 또한 사용될 수 있다. 적용은 정전기 분무 또는 유동층 사용에 의한 것일 수 있다. 정전기 분무가 바람직한 방법이다. 코팅 분말은 2.0 내지 15.0 mil의 경화 후 필름 두께를 제공하기 위해서 단일 스위프 또는 여러 차례 통과로 적용될 수 있다.The thermosetting coating powder composition can then be applied directly to the substrate of the metal, such as steel or aluminum. Non-metallic substrates such as plastics and composites can also be used. Application can be by electrostatic spraying or the use of a fluidized bed. Electrostatic spraying is the preferred method. The coating powder may be applied in a single sweep or multiple passes to provide a film thickness after curing of 2.0-15.0 mils.
기질은 임의로 균일하고 더 두꺼운 분말 침착을 촉진하기 위해서 코팅 분말 조성물의 적용 전에 예열될 수 있다. 코팅 분말의 적용 후, 분말 코팅된 기질은 전형적으로 120 ℃, 바람직하게는 150 ℃ 내지 205 ℃에서 분말 코팅 조성물을 경화시키기에 충분한 시간, 전형적으로 1 분 내지 60 분, 바람직하게는 10 분 내지 30 분 동안 구워진다.The substrate may optionally be preheated prior to application of the coating powder composition to promote uniform and thicker powder deposition. After application of the coating powder, the powder coated substrate is typically at a time sufficient to cure the powder coating composition at 120 ° C., preferably 150 ° C. to 205 ° C., typically 1 minute to 60 minutes, preferably 10 to 30 minutes. Bake for minutes.
코팅 분말 조성물이 원 금속 또는 플라스틱 또는 복합재(예를 들면, 처리되지 않고 프라이밍되지 않은 철강)에 직접 또는 예비처리된 표면(예를 들면, 포스페이트화되고 프라이밍되지 않은 철강)에 적용될 수 있다. 분말 코팅 조성물은 또한 코팅 분말 조성물의 적용 전에 경화되거나 되지 않은, 전착된 프라이머의 얇은(0.8 mil 내지 2 mil) 층을 갖는 포스페이트화 철강에 또는 칩-내성 코팅 층 위에 탑 코팅 층으로서 적용될 수 있다. 칩-내성 층의 예가 예를 들면, 미국 특허 제5,115,029호와 제5,264,503호에 기재되어 있다. 금속 기질 위의 전착된 프라이머 코팅은 예를 들면, 음극 전착 프라이머 조성물일 수 있다. 본 발명의 일 양태에서, 코팅 분말 조성물은 비경화 전착 프라이머 코팅에 직접 적용될 수 있고 코팅 분말은 150 ℃ 내지 180 ℃ 범위의 온도에서 10 분 내지 30 분 동안 가열시킴으로써 함께 경화될 수 있는 것으로 생각된다.The coating powder composition may be applied to the raw metal or plastic or composite (eg, untreated and unprimed steel) directly or on a pretreated surface (eg, phosphated and unprimed steel). The powder coating composition may also be applied to phosphated steel with a thin (0.8 mil to 2 mil) layer of electrodeposited primer or as a top coating layer on the chip-resistant coating layer, either uncured or not before application of the coating powder composition. Examples of chip-resistant layers are described, for example, in US Pat. Nos. 5,115,029 and 5,264,503. The electrodeposited primer coating on the metal substrate can be, for example, a negative electrodeposition primer composition. In one aspect of the invention, it is contemplated that the coating powder composition may be applied directly to an uncured electrodeposition primer coating and the coating powder may be cured together by heating for 10 to 30 minutes at a temperature in the range of 150 ° C to 180 ° C.
본 발명의 분말 코팅 조성물은 60。에서 광택의 양호한 보유에 의해 관찰될 수 있는 양호한 UV 내성 및 양호한 화학약품 내성을 나타내고, 자동차용, 및 휠 커버와 같은 일반 금속 표면용 및 창틀과 같은 건축 자재용 외부 내구성 분말 코팅에 유용한 경화 조건 하에 양호한 유동을 지닌다. 본 발명의 분말 코팅 조성물은 본질적으로 휘발성 유기 내용물을 지니지 않으므로 통상적인 액체 시스템에 대해 바람직하다.The powder coating composition of the present invention exhibits good UV resistance and good chemical resistance which can be observed by good retention of gloss at 60 ° and is used for automobiles and for general metal surfaces such as wheel covers and for building materials such as window frames It has good flow under curing conditions useful for exterior durable powder coatings. The powder coating compositions of the present invention are preferred for conventional liquid systems as they have essentially no volatile organic content.
하기의 설명적 양태는 본 발명의 신규 에폭시 수지 조성물에 대해 기재되어 있고 설명적 목적으로 제공되며 본 발명을 제한하고자 하지 않는다.The following illustrative embodiments are described for the novel epoxy resin compositions of the present invention and are provided for illustrative purposes and are not intended to limit the present invention.
테트라하이드로프탈산 무수물은 Janssen Chemical로부터 입수된다. 헥사하이드로프탈산 무수물 및 수소화 비스페놀 A는 Milliken Chemical에 의해 입수된다. 1,4-사이클로헥산은 Aldrich Chemical Co. 또는 Eastman Chemical Co.으로부터 입수된다. 1,4-사이클로헥산 디카복실산은 Eastman Chemical Co.으로부터 제공된다. 하기 실시예에서 언급된 트리메틸올프로판은 Aldrich Chemical Co.으로부터 입수된다. 주석 촉매(Fascat 4100)은 Elf Atochem으로부터 입수된다. 평형 퍼아세트산(35 %)은 Aldrich Chemical Co.으로부터 시판된다.Tetrahydrophthalic anhydride is obtained from Janssen Chemical. Hexahydrophthalic anhydride and hydrogenated bisphenol A are obtained by Milliken Chemical. 1,4-cyclohexane is Aldrich Chemical Co. Or from Eastman Chemical Co. 1,4-cyclohexane dicarboxylic acid is provided from Eastman Chemical Co. The trimethylolpropane mentioned in the examples below is obtained from Aldrich Chemical Co. Tin catalyst (Fascat 4100) is obtained from Elf Atochem. Equilibrium peracetic acid (35%) is available from Aldrich Chemical Co.
실시예 1-8Example 1-8
고체 하이드록실-작용성 폴리에스테르의 제조Preparation of Solid Hydroxyl-functional Polyesters
다수 부위의 올레핀 불포화를 함유하는 고체 폴리에스테르를 표 1에 수록된 다양한 양의 반응물(CHDA = 사이클로헥산디카복실산; THPA = 테트라하이드로프탈산 무수물; HHPA = 헥사하이드로프탈산 무수물; CHDM = 1,4-사이클로헥산디메탄올; HBPA = 수소화 비스페놀 A; TMP = 트리메틸올프로판)을 반응시킴으로서 제조한다. 두 절차를 시약을 첨가하기 위해서 사용한다.Solid polyesters containing multiple sites of olefinic unsaturation may contain various amounts of reactants (CHDA = cyclohexanedicarboxylic acid; THPA = tetrahydrophthalic anhydride; HHPA = hexahydrophthalic anhydride; CHDM = 1,4-cyclohexane Dimethylethanol; HBPA = hydrogenated bisphenol A; TMP = trimethylolpropane). Both procedures are used to add reagents.
하나의 절차에서, 산-작용성 반응물, HBPA와 톨루엔을 Dean-Stark 트랩 및 응축기, 열전쌍 및 오버헤드 교반기 조립체가 장치된 5.0 리터 플라스크에 넣는다. 플라스크와 내용물을 질소로 잠시 퍼어징한 다음, 질소의 정압을 스파지 개시까지 유지한다. 성분을 환류로 가열하고 1 시간 동안 유지한다. 이어서, 2-부타논(800 g)과 나머지 하이드록실 성분의 용액을 첨가하고 용매가 연속 제거되게 한다. 다른 절차에서, 사이클로헥산디메탄올을 가열 전에 다른 반응물과 함께 첨가한다.In one procedure, the acid-functional reactant, HBPA and toluene are placed in a 5.0 liter flask equipped with a Dean-Stark trap and condenser, thermocouple and overhead stirrer assembly. After the flask and contents have been purged with nitrogen for a while, the static pressure of nitrogen is maintained until sparging starts. The component is heated to reflux and maintained for 1 hour. Then a solution of 2-butanone (800 g) and the remaining hydroxyl component is added and the solvent is removed continuously. In another procedure, cyclohexanedimethanol is added with other reactants before heating.
반응 혼합물을 200 ℃로 서서히 가온하고 필요시 용매와 부산물을 제거한다. 반응 혼합물을 물의 방출율이 감소될 때까지 물의 제거를 촉진시키기 위해 환류에서 유지시킨다. Fascat 4100(부틸화 주석 옥사이드)을 반응 개시시 또는 축합의 물의 초기 방출이 느려진 후 한꺼번에 첨가한다. 200 ℃의 온도에서 1 내지 2 시간 동안 유지한 후, 반응 혼합물을 220 ℃로 추가로 가온하고 질소로 스파징한다. 이를 수지의 산가가 1 이하가 될 때까지 유지한다. 산가를 수지의 50:50(w/w) 톨루엔/이소프로판올 용액의 0.1 N 에탄올 칼륨 하이드록사이드로의 적정에 의해서 측정한다. 플라스크 내용물을 알루미늄 팬으로 옮겨 생성된 폴리에스테르 수지를 분리한다.The reaction mixture is slowly warmed to 200 ° C. and the solvent and byproducts are removed if necessary. The reaction mixture is kept at reflux to promote the removal of water until the rate of release of water is reduced. Fascat 4100 (butylated tin oxide) is added at the beginning of the reaction or all at once after the initial release of condensation water has slowed down. After holding for 1-2 hours at a temperature of 200 ° C., the reaction mixture is further warmed to 220 ° C. and sparged with nitrogen. This is maintained until the acid value of resin becomes 1 or less. The acid value is determined by titration of a 50:50 (w / w) toluene / isopropanol solution of the resin with 0.1 N ethanol potassium hydroxide. The flask contents are transferred to an aluminum pan to separate the resulting polyester resin.
생성된 고체 폴리에스테르의 성질이 표 2에 수록되어 있다. 점도는 200 ℃에서 별 언급이 없으면 ICI Cone & Plate에 의해서 측정된 것이다. Mettler 용융점(M.P.(℃))과 최종 산가가 수록되어 있다.The properties of the resulting solid polyesters are listed in Table 2. Viscosity was measured by ICI Cone & Plate at 200 ° C unless otherwise noted. Mettler melting point (M.P. (° C)) and final acid value are listed.
표 11 Table 1 1
상기의 표로부터 알 수 있는 바와 같이, 실시예 1 내지 2 및 실시예 5 내지 8의 폴리에스테르는 90 ℃ 이상의 용융점과 200 ℃에서 50 포이즈 이하의 점도 측정치를 지닌다. 실시예 4는 너무 낮은 용융점을 갖는 비교 실시예로서 제공된다. 실시예 3은 너무 높은 점도를 갖는 비교 실시예로서 제공된다. 실시예 7의 산 대 OH 비는 분말 코팅 적용시 가공에 적합한 저점도 값을 수득하기 위한 것이다.As can be seen from the above table, the polyesters of Examples 1-2 and Examples 5-8 have a melting point of 90 ° C. or higher and a viscosity measurement of 50 poise or less at 200 ° C. Example 4 serves as a comparative example with a too low melting point. Example 3 serves as a comparative example with too high a viscosity. The acid to OH ratio of Example 7 is to obtain a low viscosity value suitable for processing in powder coating applications.
실시예 9 내지 13Examples 9-13
고체 에폭시화 폴리에스테르의 제조Preparation of Solid Epoxidized Polyester
상기에서 수득된 폴리에스테르를 톨루엔 또는 메틸렌 클로라이드(25/75-40/60 w/w)에 용해시키고 25 내지 40 ℃에서 2 내지 3 시간 동안 평형 35 % 퍼아세트산과 반응시킨다. 반응 혼합물을 퍼아세트산에 함유된 황산을 중화시키기에 충분한 나트륨 카보네이트로 처리한다. 반응에 이어서, 에폭시화 폴리에스테르를 두 방법 중 하나로 분리한다. 하나의 방법(방법 A)에서, 반응 혼합물을 물, 미반응 수소 퍼옥사이드, 퍼아세트산 및 아세트산과 소정의 용매를 제거하기 위해서 감압하에 응축시킨다. 잔사를 톨루엔 또는 메틸렌 클로라이드를 이용하여 25 % 고체로 희석하고 고체 불순물을 제거하기 위해서 여과시키거나 4 내지 5 회 물로 세척한다. 이어서 수지 용액을 감압하 승온(최대 200 ℃)에서 휘발성 물질의 증류에 의해서 응축시킨다. 잔사를 산물이 코팅 분말 비히클로서 더욱 허용성으로 되도록 최종의 소량의 휘발물질을 제거하기 위해서 임의로 질소로 스파징한다.The polyester obtained above is dissolved in toluene or methylene chloride (25 / 75-40 / 60 w / w) and reacted with equilibrium 35% peracetic acid at 25-40 ° C. for 2-3 hours. The reaction mixture is treated with sufficient sodium carbonate to neutralize the sulfuric acid contained in peracetic acid. Following the reaction, the epoxidized polyester is separated in one of two ways. In one method (Method A), the reaction mixture is condensed under reduced pressure to remove water, unreacted hydrogen peroxide, peracetic acid and acetic acid and the desired solvent. The residue is diluted to 25% solids with toluene or methylene chloride and filtered or washed 4 to 5 times to remove solid impurities. The resin solution is then condensed by distillation of the volatiles at elevated temperature (up to 200 ° C.) under reduced pressure. The residue is optionally sparged with nitrogen to remove the final small amount of volatiles such that the product is more acceptable as a coating powder vehicle.
다른 방법(방법 B)에서, 에폭시화 반응 완료 후 반응 혼합물을 상기와 같이 25 %로 희석한 다음 여과하고; 이어서, 혼합물을 물로 4 내지 5 회 세척하고 상기와 같이 증류 및 스파징에 의해 응축시킨다.In another method (method B), after completion of the epoxidation reaction the reaction mixture is diluted to 25% as above and then filtered; The mixture is then washed 4-5 times with water and condensed by distillation and sparging as above.
WPE(에폭시 작용기 당량당 중량), Mettler 용융점(M.P.(℃)) 및 200 ℃에서의 ICI Cone & Plate 점도가 표 3에 수록되어 있다. WPE를 수지 및 테트라에틸암모늄 브로마이드의 디클로로메탄/아세트산 용액을 아세트산 중의 표준화 0.1 N 퍼클로르산으로 결정성 보라색 최종점으로 적정함으로써 측정한다.WPE (weight per epoxy functional equivalent), Mettler melting point (M.P. (° C.)) and ICI Cone & Plate viscosity at 200 ° C. are listed in Table 3. WPE is measured by titrating a dichloromethane / acetic acid solution of resin and tetraethylammonium bromide to a crystalline purple end point with standardized 0.1 N perchloric acid in acetic acid.
실시예 14-17Example 14-17
산 작용성 성분의 제조Preparation of Acid Functional Ingredients
산 작용성 성분(폴리에스테르 경화제)을 표 4에 수록된 다양한 양(당량)의 시약(CHDA = 사이클로헥산 디카복실산; HHPA = 헥사하이드로프탈산 무수물; CHDM = 1,4-사이클로헥산디메탄올; TMP = 트리메틸올프로판)을 표 1 및 2에서 상기의 폴리에스테르를 제조하기 위해 사용되는 것과 유사한 방법으로 반응시킴으로써 제조한다. 모든 시약을 오버헤드 교반 조립체, 열전쌍, Dean-Stark 트랩 및 응축기, 및 질소원이 설치된 4목 플라스크에 넣는다. 형성될 물을 위한 담체로서 제공하기 위해서 자일렌을 반응물에 임의로 첨가한다. 플라스크와 내용물을 질소로 잠시 퍼징한 후, 정압의 질소를 적용시키고 혼합물을 환류로 또는 자일렌을 사용하는 경우 150 ℃로 가열한다. 실시예 15 내지 17에 있어서, 0.1 내지 0.2 중량% Fascat 4100 촉매를 첨가한다. 이 온도에서 1 시간 후, 혼합물을 175 ℃로 가온하고 약 75 %의 물이 방출될 때까지 이 온도에서 유지한다. 그런 다음, 혼합물을 200 ℃로 가온한다. 물 방출이 다시 느려진 후, 혼합물을 이론적 산가가 달성되거나 초과될 때까지 질소로 스파징한다. 각 산물의 총 산/OH 비 및 용융점이 표 4에 수록되어 있다.The acid functional component (polyester curing agent) was prepared in various amounts (equivalent) of reagents listed in Table 4 (CHDA = cyclohexane dicarboxylic acid; HHPA = hexahydrophthalic anhydride; CHDM = 1,4-cyclohexanedimethanol; TMP = trimethyl Olpropane) is prepared by reacting in a manner similar to that used to make the polyesters in Tables 1 and 2. All reagents are placed in a four neck flask equipped with an overhead stirring assembly, thermocouple, Dean-Stark trap and condenser, and nitrogen source. Xylene is optionally added to the reaction to serve as a carrier for the water to be formed. After the flask and contents have been purged with nitrogen for a while, static pressure of nitrogen is applied and the mixture is heated to reflux or 150 ° C. if xylene is used. In Examples 15-17, 0.1-0.2 wt% Fascat 4100 catalyst is added. After 1 hour at this temperature, the mixture is warmed to 175 ° C. and maintained at this temperature until about 75% of water is released. The mixture is then warmed to 200 ° C. After the water release is slowed down again, the mixture is sparged with nitrogen until the theoretical acid value is achieved or exceeded. The total acid / OH ratio and melting point of each product are listed in Table 4.
표 41 Table 4 1
실시예 18 및 19Examples 18 and 19
분말 코팅 조성물의 제조 및 경화 산물의 성질Preparation of Powder Coating Compositions and Properties of Curing Products
실시예 18 실시예 19Example 18 Example 19
실시예 13, 옥시란 성분 395 ----Example 13, Oxirane Component 395
실시예 17, 경화 공반응물 296 ----Example 17, Cured Co-Reactant 296
폴리에스테르 수지A, DSM P-3900 ---- 596Polyester resin A , DSM P-3900 ---- 596
TGICB---- 45TGIC B ---- 45
Modaflow 분말 IIIC7 6Modaflow Powder III C 7 6
벤조인 ---- 3Benzoin ---- 3
에틸트리페닐포스포늄 요다이드 2 ----Ethyltriphenylphosphonium iodide 2 ----
티타늄 디옥사이드(외부 등급) 300 350Titanium Dioxide (External Grade) 300 350
총 1000 1000Total 1000 1000
A: DSM으로부터의 산 작용성 폴리에스테르 수지. 산가 = 32 내지 38.A: Acid functional polyester resin from DSM. Acid number = 32-38.
B: Ciba-Geigy로부터 Araldite PT 810.B: Araldite PT 810 from Ciba-Geigy.
C: Monsanto의 아크릴레이트 공중합체.C: acrylate copolymer of Monsanto.
제조방법Manufacturing method
상기 조성물을 전형적인 코팅 분말 제조방법: 강한 예비혼합, 고 전단 용융 화합(압출), 분쇄 및 200 메쉬 스크린을 통한 시이빙을 사용하여 가공한다.The composition is processed using a typical method for preparing the coating powder: strong premix, high shear melt compounding (extrusion), grinding and siving through a 200 mesh screen.
분말 코팅 성능Powder coating performance
코팅을 하기와 같이 "유형 S" Q-패널에 약 2 mil 경화 필름 두께로 도포하고 경화한다.The coating is applied and cured to a "Type S" Q-panel about 2 mil cured film thickness as follows.
실시예 18 실시예 19Example 18 Example 19
경화 사이클 20 분, 250 ℉ 10분, 400 ℉Cure Cycle 20 minutes, 250 ° F 10 minutes, 400 ° F
겔 시간A초 @ 175 ℃ 97 ----Gel time A seconds @ 175 ℃ 97 ----
초 @ 200 ℃ 45 220Second @ 200 ℃ 45 220
가드너 충격B(인치 파운드)Gardner Shock B (Inch Pounds)
직접 통과 50 ----Direct pass 50 ----
역 실패 10 실패 10Reverse fail 10 fail 10
가요성C, 원뿔형 굴대 통과 1/8 인치 ----Flexible C , 1/8 inch through conical mandrel ----
연필 경도D(Gouge 경도) 2H -4H ----Pencil Hardness D (Gouge Hardness) 2H -4H ----
MEK 내성E, 이중 마찰 통과 100 통과 50MEK resistant E , double friction pass 100 pass 50
광택F, % @ 20 도 73 61Glossiness F ,% @ 20 degrees 73 61
60 도 91 9160 degrees 91 91
색채G, 350 ℉에서 20 분 L 94.6 91.5Color G , 20 minutes at 350 ° F L 94.6 91.5
a -0.92 -1.03a -0.92 -1.03
b -0.24 0.23b -0.24 0.23
평활도H, PCI 표준 6Smoothness H , PCI Standard 6
내후성 시험I Weathering Test I
QUV-B 60。 광택 보유 97%, 1000시간 30%, 200시간QUV-B 60。 Glossy retention 97%, 1000 hours 30%, 200 hours
황변, △b 0.15, 1000시간 3.0,200시간Yellowing, △ b 0.15, 1000 hours 3.0,200 hours
EMMAGUA 60。 광택 보유 65-85%, 5년 50%, 3년EMMAGUA 60。 Glossy retention 65-85%, 5 years 50%, 3 years
황변 없음 심각함No yellowing Severe
A 분말 코팅 협회 (PCI) 시험 절차 #6.A Powder Coatings Association (PCI) Test Procedure # 6.
B ASTM D2794B ASTM D2794
C ASTM D522C ASTM D522
D ASTM D3363D ASTM D3363
E PCI #8.E PCI # 8.
F ASTM D523F ASTM D523
G ASTM D2244G ASTM D2244
H PCI #20H PCI # 20
I ASTM D4141I ASTM D4141
상기로부터 알 수 있는 바와 같이, 본 발명의 분말 코팅인 실시예 18은 우수한 내후성 및 전형적인 TGIC-폴리에스테르 분말인 실시예 19과 적어도 동등한 기타 성능 성질을 지닌다. 60。 광택 보유는 본 발명에 대해 1000 시간 후 97 % 대 TGIC-폴리에스테르 분말에 대해 200 시간 후 30 %이다.As can be seen from above, Example 18, which is a powder coating of the present invention, has excellent weather resistance and at least other performance properties equivalent to Example 19, which is a typical TGIC-polyester powder. The 60 ° gloss retention is 97% after 1000 hours for the present invention versus 30% after 200 hours for the TGIC-polyester powder.
Claims (10)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
KR1019997009761A KR20010020186A (en) | 1999-10-22 | 1997-04-25 | Epoxidized polyester-based powder coating compositions |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
KR1019997009761A KR20010020186A (en) | 1999-10-22 | 1997-04-25 | Epoxidized polyester-based powder coating compositions |
Publications (1)
Publication Number | Publication Date |
---|---|
KR20010020186A true KR20010020186A (en) | 2001-03-15 |
Family
ID=54774480
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
KR1019997009761A KR20010020186A (en) | 1999-10-22 | 1997-04-25 | Epoxidized polyester-based powder coating compositions |
Country Status (1)
Country | Link |
---|---|
KR (1) | KR20010020186A (en) |
-
1997
- 1997-04-25 KR KR1019997009761A patent/KR20010020186A/en not_active Application Discontinuation
Similar Documents
Publication | Publication Date | Title |
---|---|---|
US5439988A (en) | Carboxyl-terminated polyesters for the preparation of powder coating compositions | |
EP0389926B1 (en) | Powder paint and a polyester resin for powder paint | |
US3988288A (en) | Powder paint | |
CA1273739A (en) | One-step process for the preparation of carboxyl group-terminated polyesters | |
US9346909B2 (en) | Thermosetting compositions containing isocyanurate rings | |
US4140728A (en) | Heat hardenable powder coatings based on polyester resins containing carboxyl groups | |
US6555226B1 (en) | Polyester resin for powder coating | |
NZ209122A (en) | Curable compositions | |
AU715038B2 (en) | Acid functional and epoxy functional polyester resins | |
EP0634434B1 (en) | Process for the preparation of an acid functional polyester resin | |
US6075099A (en) | Epoxidized polyester-based powder coating compositions | |
EP0751970B1 (en) | Outdoor durable powder coating compositions | |
US6451929B1 (en) | Glycidyl ester by reacting COOH polyester with epihalohydrin | |
AU745245B2 (en) | Epoxy functional polyester resins, process for their preparation, and outdoor durable coating compositions comprising them | |
EP0518408B1 (en) | Thermosetting resin composition | |
KR20010020186A (en) | Epoxidized polyester-based powder coating compositions | |
EP0986597A1 (en) | Epoxidized polyester-based powder coating compositions | |
JPH11116851A (en) | Epoxidized polyester-based powder coating composition | |
JPH02178370A (en) | Thermosetting paint | |
CN1253570A (en) | Epoxidized polyester-based power coating compositions | |
JPH03296580A (en) | Coating composition | |
JP2001279170A (en) | Resin composition for high strength powder coating |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
WITN | Application deemed withdrawn, e.g. because no request for examination was filed or no examination fee was paid |