KR20010000546A - Manufacturing Technique of Aquatic products box - Google Patents

Manufacturing Technique of Aquatic products box Download PDF

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Publication number
KR20010000546A
KR20010000546A KR1020000058638A KR20000058638A KR20010000546A KR 20010000546 A KR20010000546 A KR 20010000546A KR 1020000058638 A KR1020000058638 A KR 1020000058638A KR 20000058638 A KR20000058638 A KR 20000058638A KR 20010000546 A KR20010000546 A KR 20010000546A
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South Korea
Prior art keywords
fiber
waste
delivering
thickness
powder
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KR1020000058638A
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Korean (ko)
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KR100405162B1 (en
Inventor
이근헌
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이근헌
재성산업 주식회사
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Priority to KR10-2000-0058638A priority Critical patent/KR100405162B1/en
Publication of KR20010000546A publication Critical patent/KR20010000546A/en
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Publication of KR100405162B1 publication Critical patent/KR100405162B1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C43/00Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
    • B29C43/003Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor characterised by the choice of material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29KINDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2063/00Use of EP, i.e. epoxy resins or derivatives thereof, as moulding material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29KINDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2101/00Use of unspecified macromolecular compounds as moulding material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29LINDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2031/00Other particular articles
    • B29L2031/712Containers; Packaging elements or accessories, Packages
    • B29L2031/7162Boxes, cartons, cases
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/62Plastics recycling; Rubber recycling

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Dry Formation Of Fiberboard And The Like (AREA)
  • Processing Of Solid Wastes (AREA)

Abstract

PURPOSE: A method for preparing the case for marine products is provided, by using waste fiber and waste synthetic resin, to improve the heat resistance and the waterproof property. CONSTITUTION: The method comprises the steps of mixing waste fiber, waste plastic powder and palm fiber in a mixing tank(5) with laminating the fiber component uniformly; delivering the laminated mixture to a fine opener(6) where the thickness of the laminated mixture is made to be constant; delivering it to a random carding machine(7) where it is cut into products with regular width and thickness; delivering it to a needle punching(8) where it is hardened; delivering it to a dry room(9) where powder is sprayed on the surface to adhere materials to materials each other; preheating it at 160-180 deg.C by using hot wind; and hot pressing it at 220-250 deg.C in a roll press(10) to prepare plates which is used for making the case for marine products.

Description

폐섬유와 폐합섬수지를 원자재로 하는 수산물상자의 제조방법{Manufacturing Technique of Aquatic products box}Manufacturing method of aquatic product box made from waste fiber and waste synthetic resins {Manufacturing Technique of Aquatic products box}

본 발명은 폐섬유와 폐플라스틱을 재활용하여 내열성 및 내수성이 강한 합판을 제조하고 그 합판을 원자재로 하여 수산물상자의 제조방법에 관한 것이다.The present invention relates to a method for producing a marine product box by recycling waste fibers and waste plastics to produce plywood having high heat resistance and water resistance, and using the plywood as raw materials.

폐합성섬유를 이용한 선행기술은 대한민국 특허출원 제91-7508호(1991.5.9)에 의해 소개되고 그후 이의 단점을 보완하여 대한민국 특허출원 제93-6508호(1993.4.7)에 상세히 소개되었다.The prior art using waste synthetic fibers was introduced by Korean Patent Application No. 91-7508 (1991.5.9) and then introduced in detail in Korean Patent Application No. 93-6508 (1993.4.7) to compensate for its shortcomings.

이들 선행기술에서의 차이점은 전자는 합판의 표피층을 폐섬유(마대)로 사용 하였고, 후자는 표피층을 폐합성수지를 사용하여 별도의 공정으로 그 판재를 얻은후 300℃~350℃정도의 프레스로 압착시켜 합판을 제조 한다는 데에 있다.The difference between these prior arts is that the former uses the skin layer of plywood as waste fiber, and the latter uses the waste synthetic resin to obtain the plate in a separate process and then presses it with a press of about 300 ℃ ~ 350 ℃. To make plywood.

이들의 합판은 각각 다른 특성을 지니고 있고 폐섬유, 폐플라스틱을 재활용한다는 점에서는 같으나 그 판재의 2차가공(판재가 아닌 수산물상자 등의 깊이가 있는 제품)을 하기에는 중대한 문제점이 있다.These plywoods have different characteristics and are the same in terms of recycling waste fibers and waste plastics, but there is a serious problem in the secondary processing of the plate (a product having a depth such as a marine product box, not a plate).

1) 폐섬유(중간층)의 제조와 폐플라스틱(표피층)의 제조가 분리되어 있어 연속성이 없으며,1) There is no continuity because the manufacture of waste fiber (middle layer) and the manufacture of waste plastic (epidermal layer) are separated.

2) 중간층과 표피층의 접합시에 1~1.5mm의 폐플라스틱 판재를 중간층의 상,하부에 접합하여 프레스로 이송 압축시키는 과정이 복잡하여 원가상승의 요인이 되고 있고,2) When joining the intermediate layer and the skin layer, the process of joining and compressing 1 ~ 1.5mm of waste plastic sheet material to the upper and lower parts of the intermediate layer and transferring it to the press is a factor of cost increase.

3) 중간층(폐섬유)과 표피층(폐플라스틱)의 접합과정을 에폭시,열,압력으로 제조하였기에 사용중 분리의 소지가 많다.3) Since the bonding process between the intermediate layer (waste fiber) and the epidermal layer (waste plastic) is made of epoxy, heat and pressure, there is a lot of separation.

본 발명은 선행기술의 단점을 보완하여 합판의 제조공정 단순화, 합판의 물리적 특성 강화에 차별을 두고 있다.The present invention complements the disadvantages of the prior art, and makes a difference in simplifying the manufacturing process of plywood and strengthening physical properties of the plywood.

본 발명은 상기와 같은 문제점을 해소하기위해 폐섬유 의 제조라인중에 혼합탱크(5)에서 2차 혼합재인 폐플라스틱(PE)파우더, 팜섬유 등을 전후 구동되는 스파이크라치스 콘베어로 혼합 하면서 섬유제의 균일하고 일정한 적층을 이루게 해주었으며, 롤 프레스(10)에서 가열, 압착시켜 판재의 제조하고 이를 원자재로 하여 프레스(13)로 가열(220℃~250℃)하면서 압축하여 일정한 규격과 강도,접착성을 갖는 특성이 양호한 농,수산물 상자를 제조하는 특징이 있다.In order to solve the problems described above, the present invention is made of a fiber made while mixing the secondary plastic waste plastic (PE) powder, palm fibers, etc. in the mixing tank 5 in the production line of the waste fiber with a spike clutch conveyor driven back and forth. A uniform and uniform lamination was made, and the plate was manufactured by heating and pressing in a roll press 10 and using the raw material as a raw material and compressing it with a press 13 while heating (220 ° C. to 250 ° C.). There is a characteristic of producing a good agricultural, aquatic product with the characteristics.

본 발명의 재활용 플라스틱 판재를 얻기 위한 공정도Process diagram for obtaining recycled plastic sheeting material of the present invention

〈도면의 주요 부분에 대한 부호의 설명〉<Explanation of symbols for main parts of drawing>

(1) 폐섬유의 이물질제거 (2) 절단기1 (3) 타면기 (4) 후드닥트(1) Remove foreign substances from waste fiber (2) Cutting machine 1 (3) Screening machine (4) Hood Doc

(5) 혼합탱크 (6) 개면기 (7) 정선기 (8) 니들펀칭(5) Mixing tanks (6) Openers (7) Selectors (8) Needle punching

(9) 드라이룸1 (10) 롤 프레스 (11) 절단기2 (12) 캐비넷(9) Dry Room1 (10) Roll Press (11) Cutter2 (12) Cabinet

(13) 드라이룸2 (14) 프레스(13) Dry Room2 (14) Press

이하 첨부된 도면에 의해 상세히 설명하면 다음과 같다.Hereinafter, described in detail by the accompanying drawings as follows.

본 발명의 재활용 플라스틱 판재를 얻기 위한 공정도로서 폐섬유의 이물질제거(1)후에 절단기#1(2)로 이송하여 10Cm변의 길이로 절개한후 타면기(3)로 이송시켜 절단기에서 나온 분쇄된 원료를 1,2,3,4차로 나누어 타면하면서 원료의 인장력을 좋게 한후 후드닥트(4)를 통하여 혼합탱크(5)로 이송, 2차 혼합재인 폐플라스틱(PE)파우더, 팜섬유 등을 전후 구동되는 스파이크라치스 콘베어로 혼합하면서 섬유제의 균일하고 일정한 적층을 이루게 해주며 이를 개면기(6)로 이송하여 급면의 두께를 일정하게 하여주면서 정선기(7)로 공급하여 폭과 두께를 형성한 후 니들펀칭(8)으로 이송, 경화,결속시켜 준 상태로 드라이룸#1(9)에서 형성된 웹(Web) 위에 스프레이 된 파우다를 뿌리면서 원료와 원료를 접합시켜주며, 또한 열풍으로 예열(160℃~180℃하고 롤 프레스(10)로 이송시킨후 가열(220℃~250℃)하면서 압착시켜준다.(두께 40mm에서 두께10mm로) 이후 냉각 시킨후 절단기#2(11)로 합판의 규격 혹은 수산물상자의 프레스규격으로 절단 후 캐비넷(12)에 보관한다As a process chart for obtaining recycled plastic sheet of the present invention, after removing foreign matters from waste fiber (1), it is transferred to cutter # 1 (2), cut to a length of 10 cm, and then transferred to the other surface machine (3) to obtain the pulverized raw material from the cutter. After dividing into 1, 2, 3, 4, improve the tensile strength of the raw material and transfer to the mixing tank (5) through the hood duct (4) to drive the front and back waste plastic (PE) powder, palm fiber, etc. While mixing with Spikelas conveyor, it makes uniform and uniform lamination of fiber and transfers it to the opening machine (6) to make the thickness of the feeding surface constant and supply it to the selection machine (7) to form the width and thickness, then needle punching (8) Spreading, hardening, and binding the raw materials and raw materials by sprinkling sprayed powder on the web formed in the dry room # 1 (9), and preheating with hot air (160 ℃ ~ 180) ℃ and roll press 10 After sending, heat and compress it (220 ℃ ~ 250 ℃) and compress it (from 40mm in thickness to 10mm in thickness). After cooling, it is cut with cutter # 2 (11) and cut into plywood or press box of seafood box. I keep it in)

여기에서 얻어낸 합판으로 드라이룸#2(13)에서 1차 예열 한 후 프레스(14)로 가열(220℃~250℃)하면서 압축하여 일정한 규격과 강도,접착성을 갖는 특성이 양호한 농,수산물 상자를 얻을수 있다.Plywood obtained here is first preheated in dry room # 2 (13), and then compressed by heating (220 ℃ ~ 250 ℃) with press 14, which has good standard, strength and adhesiveness. You can get

이상에서 상술한 바와 같이 본 발명은 폐섬유를 활용하여 단일화된 공정으로 재활용 판재를 제조하여 경제적 가치를 높이고 나아가서는 저단가, 고품질의 수산물상자를 공급하여 수산업의 물류관리에 크게 기여하며, 기존 수산물상자의 품질특성을 향상 시킨 것이다.As described above, the present invention contributes to the logistics management of the fisheries industry by supplying low-cost, high-quality marine product boxes by increasing the economic value by manufacturing recycled boards in a unified process using waste fibers, and also providing aquatic products. The quality of the box is improved.

Claims (2)

폐섬유를 활용하여 혼합탱크(5)에서 혼합재인 폐플라스틱(PE)파우더, 팜섬유 등을 전후구동되는 스파이크라치스 콘베어로 혼합하면서 섬유제의 균일하고 일정한 적층을 이루게 해주며 이를 개면기(6)로 이송하여 급면의 두께를 일정하게 하여주면서 정선기(7)로 공급하여 폭과 두께를 형성한후 니들펀칭(8)으로 이송하여 경화,결속시켜 준 상태로 드라이룸(9)에서 형성된 웹(Web)위에 스프레이 된 파우다를 뿌리면서 원료와 원료를 접합시켜주며, 또한 열풍 으로 예열(160℃~180℃하여 롤프레스(10)로 이송시킨후 가열(220℃~250℃)하면서 압착시켜 준 후 판재를 얻는 제조방법.The waste fiber is mixed with the waste plastic (PE) powder and palm fiber, which are mixed in the mixing tank (5), to form a spherical clutch which is driven back and forth to achieve uniform and uniform lamination of the fiber. The web formed in the dry room 9 in the state of hardening and binding after feeding to the needle punching machine 8 after forming the width and thickness by supplying to the selector 7 while making the thickness of the feeding surface constant by feeding to Spread the powder sprayed on) to bond the raw material to the raw material, and also preheat it with hot air (160 ℃ ~ 180 ℃, transfer it to the roll press 10, compress it while heating (220 ℃ ~ 250 ℃) and press it. Method of obtaining. 이를 특징 으로하는 판재를 원자재로 하는 수산물 상자의 제조방법.A method of manufacturing a marine product box using the plate material characterized in that.
KR10-2000-0058638A 2000-10-05 2000-10-05 Manufacturing Technique of Aquatic products box KR100405162B1 (en)

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20010000799A (en) * 2000-10-19 2001-01-05 이근헌 Manufacturing Technique of products board
KR20010067013A (en) * 2000-11-23 2001-07-12 금상철 Manufacturing Technique of Water-proof Cloth
KR20020007276A (en) * 2001-12-31 2002-01-26 도영수 High performance airing board made of textile waste and process therefor
KR20020090938A (en) * 2002-09-10 2002-12-05 (주) 바이오리텍스 High performance airing insole made of textile waste and process therefor
KR101020401B1 (en) * 2008-03-13 2011-03-08 박시두 System to manufacture environment construction materials using palm

Family Cites Families (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR950000360A (en) * 1993-06-17 1995-01-03 장기순 Construction fiber plywood using waste materials and its manufacturing method
KR960007919A (en) * 1994-08-03 1996-03-22 홍정균 Manufacturing method of fiber plywood using waste fiber and synthetic resin
KR970062123A (en) * 1996-02-06 1997-09-12 김진성 Manufacturing method of heat-compressible nonwoven fabric
KR19990016438A (en) * 1997-08-14 1999-03-05 최원철 Automotive polyflopropylene board and manufacturing method
KR20000036750A (en) * 2000-03-28 2000-07-05 주용수 Apparatus for manufacturing plywood using waste cloths and plastics

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20010000799A (en) * 2000-10-19 2001-01-05 이근헌 Manufacturing Technique of products board
KR20010067013A (en) * 2000-11-23 2001-07-12 금상철 Manufacturing Technique of Water-proof Cloth
KR20020007276A (en) * 2001-12-31 2002-01-26 도영수 High performance airing board made of textile waste and process therefor
KR20020090938A (en) * 2002-09-10 2002-12-05 (주) 바이오리텍스 High performance airing insole made of textile waste and process therefor
KR101020401B1 (en) * 2008-03-13 2011-03-08 박시두 System to manufacture environment construction materials using palm

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