KR20000072274A - Forming method of porous lava stone concrete - Google Patents
Forming method of porous lava stone concrete Download PDFInfo
- Publication number
- KR20000072274A KR20000072274A KR1020000049410A KR20000049410A KR20000072274A KR 20000072274 A KR20000072274 A KR 20000072274A KR 1020000049410 A KR1020000049410 A KR 1020000049410A KR 20000049410 A KR20000049410 A KR 20000049410A KR 20000072274 A KR20000072274 A KR 20000072274A
- Authority
- KR
- South Korea
- Prior art keywords
- concrete
- shaped article
- mold
- styrofoam particles
- particles
- Prior art date
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/08—Apparatus or processes for treating or working the shaped or preshaped articles for reshaping the surface, e.g. smoothing, roughening, corrugating, making screw-threads
- B28B11/0872—Non-mechanical reshaping of the surface, e.g. by burning, acids, radiation energy, air flow, etc.
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/14—Producing shaped prefabricated articles from the material by simple casting, the material being neither forcibly fed nor positively compacted
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/50—Producing shaped prefabricated articles from the material specially adapted for producing articles of expanded material, e.g. cellular concrete
Abstract
Description
본 발명은 천연 다공질 용암석의 특색있는 자연적인 형태를 기존 콘크리트 공법에 본 발명방법을 접목시켜 외관상 유사하게 구현시킨 콘크리트 성형방법으로서 그 방법은 용이하게 시행할 수 있는 간단한 과정을 거처 이루어진다.The present invention is a concrete molding method in which the characteristic natural form of natural porous lava stone is implemented similarly in appearance by combining the present method with the existing concrete method, and the method is made through a simple process that can be easily implemented.
즉 파쇄된 스티로폼 입자를 혼합한 세멘 몰타르에 조색제를 첨가하여 모형틀에 의해 응고시켜 콘크리트 모형체를 성형시킨 다음 그 물체에 산재된 스티로폼입자들을 용해시켜 완성시키는 방법이다.In other words, a cement is added to the cement mortar mixed with the crushed styrofoam particles and solidified by a model frame to form a concrete model and then dissolve the styrofoam particles scattered on the object.
그러한 방법에 의해 천연 다공질 용암석과 유사한 형태를 창출해 낼수 있게 됨으로서현실적으로 충족할수 없었던 부분을 보완할수 있는 전기를 마련하게 된 것이다.By doing so, it is possible to create a form similar to natural porous lava stone, thereby providing electricity to compensate for the unrealistic part.
현실적으로 볼 때 천연암석의 자원공급은 한계가 있게 마련으로 무한대의 수요를 충당하기 위해서는 필연적으로 대응책 강구가 불가피한 실정인 것이다.In reality, there is a limit to the supply of natural rock resources, and inevitably, countermeasures are inevitable in order to meet the infinite demand.
따라서 천연소재를 상용화 하는데는 실질적으로 많은 부담이 따르므로 그 역시 천연암석이 지닌 핸디캡이라 할수 있는 것이다.Therefore, it is a handicap of natural rock because it takes a lot of burden to commercialize natural materials.
이에 본 발명에 따른 성형방법에 의해서 적은 부담으로 물량과 물형을 손쉽게 창출해 낼수 있음은 물론 자연적 이미지를 다양하게 연출할 수 있는 장점을 살려 조경이나 건축치장재, 각종 석조형상물 , 등의 분야에 응용됨으로서 생활환경과 자연의 조화를 보다 활성화 시키는 기틀이 되게하는 것이다.Therefore, by using the molding method according to the present invention, it is possible to easily create quantities and shapes with a small burden, as well as to be applied to the fields of landscaping, building decoration materials, various stone shapes, etc., taking advantage of the ability to produce a variety of natural images. It will be the basis to activate the harmony between living environment and nature.
과정도Process diagram
다공질 용암석 형태의 콘크리트를 성형하기 위해서 주성분을 이루는 미세한 석분, 세멘트, 파쇄된 스티로폼 입자등을 1 : 2 : 3의 비율로 준비한다. 또 이 성분들을 교반하기 위해 색상이 첨가된 물이 필요하다.In order to form porous lava-shaped concrete, fine stone powder, cement, and crushed styrofoam particles, which are the main components, are prepared in a ratio of 1: 2: 3. You also need colored water to agitate these ingredients.
물에 색상을 첨가하는 것은 콘크리트 모형체에 암석의 색채를 표현하기 위함이다.Adding color to the water is to express the color of the rock in the concrete model.
준비된 소재들을 동시에 교반용기에 투입하고 묽은 반죽상태로 교반시킨다.The prepared materials are added to the stirring vessel at the same time and stirred in a thin dough.
교반을 마친 몰타르는 준비된 모형틀에 주입하고 공백이 생기지 않도록 다짐질을 하여 적당히 응고시킨다.After the stirring, the mortar is poured into the prepared mold, and it is solidified by compacting so as not to leave a void.
응고의 경도에 따라 다음과정에 영향을 미치게 되므로 적당한 경도를 유지하도록 신중을 기한다.Care should be taken to maintain the appropriate hardness as the hardness of solidification affects the following processes.
응고가 끝난 콘크리트 형체는 틀에서 해체, 분리시킨다.The solidified concrete form is dismantled and separated from the mold.
이때 콘크리트 모형체 표면부위는 몰타르의 응집된 피막이 형성되어 콘크리트 물체 전 부위에 산재된 스티로폼 입자를 포유하고 있는 상태여서 이를 표출하기 위해서 피막을 제거해야 한다.At this time, the surface of the concrete model body is a state in which a coalesced film of mortar is formed and the styrofoam particles scattered in the entire area of the concrete object are in a state of being removed.
피막제거작업은 콘크리트의 경도에 따라 작업공구를 선택할 필요가 있으나 대부분 철브러쉬로 솔질을 하면 어렵지 않게 피막제거를 할 수 있다.In order to remove the film, it is necessary to select a work tool according to the hardness of concrete, but in most cases, brushing with an iron brush can remove the film without difficulty.
피막이 제거되면 피하층으로 부터 산재된 스티로폼입자들이 노출된다.When the coating is removed, the styrofoam particles scattered from the subcutaneous layer are exposed.
다음 단계로 용해제를 스티로폼이 노출된 물체 전 부위에 도포한다.The next step is to apply the solvent to the entire area of the object where the Styrofoam is exposed.
콘크리트 조직에 내포되었던 스티로폼 입자가 용해되면서 공동화 상태의 변화를 일으키며 전 표면 부위가 다공성 피질로 변모하게 되는 것이다.As the styrofoam particles contained in the concrete tissue are dissolved, the cavitation state is changed and the entire surface area is transformed into the porous cortex.
본 발명은 모형틀에 의해 복제가 가능하므로 생산효과를 극대 시킬 수 있음은 물론 자연적인 미관상 특색을 구현함으로서 천연석에 비해 손색이 없으며 내구성에 있어서도 콘크리트의 존속성이 반영구적인 점을 감안한다면 관상용으로서 보존한계는 충분하다 하겠다.The present invention can be duplicated by the model frame, so that the production effect can be maximized, as well as the natural aesthetic appearance, which is inferior to natural stone, and the durability of concrete is considered to be semipermanent in terms of durability. Is enough.
특히 희귀성을 갖는 천연 다공질 용암석의 형태와 유사하게 구현시킴으로서 보편화된 일반암석과 비교할 때 그 시각적 감응이 색다르기 때문에 선호도가 높을 것으로 판단되며 주성분중 절반의 비율을 차지하는 스티로폼은 페자원을 재활용 할수 있다는 면에서 또 다른 효과를 얻을 수 있는 것이다.In particular, it is considered to be highly preferred because it is similar to the form of natural porous lava that is rare, and its visual response is different compared to generalized rocks. In that sense, you can get another effect.
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KR1020000049410A KR20000072274A (en) | 2000-08-18 | 2000-08-18 | Forming method of porous lava stone concrete |
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KR1020000049410A KR20000072274A (en) | 2000-08-18 | 2000-08-18 | Forming method of porous lava stone concrete |
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR20030016049A (en) * | 2001-08-20 | 2003-02-26 | 주식회사 아텍스 | Method for manufacturing artificial basalt |
KR20030016048A (en) * | 2001-08-20 | 2003-02-26 | 주식회사 아텍스 | Method for manufacturing artificial coral rock |
KR101864379B1 (en) | 2017-10-27 | 2018-06-04 | 한림로덱스(주) | Impermeable block for Producing an artificial basalt and manufacturing method thereof |
KR101864367B1 (en) | 2017-10-27 | 2018-06-04 | 한림로덱스(주) | Permeable block for Producing an artificial basalt and manufacturing method thereof |
Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR800000833Y1 (en) * | 1978-07-12 | 1980-06-16 | 조용한 | Artifical garden stone |
KR830007461A (en) * | 1981-11-30 | 1983-10-21 | 한경구 | Manufacturing method of concrete porous rock |
-
2000
- 2000-08-18 KR KR1020000049410A patent/KR20000072274A/en not_active Application Discontinuation
Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR800000833Y1 (en) * | 1978-07-12 | 1980-06-16 | 조용한 | Artifical garden stone |
KR830007461A (en) * | 1981-11-30 | 1983-10-21 | 한경구 | Manufacturing method of concrete porous rock |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR20030016049A (en) * | 2001-08-20 | 2003-02-26 | 주식회사 아텍스 | Method for manufacturing artificial basalt |
KR20030016048A (en) * | 2001-08-20 | 2003-02-26 | 주식회사 아텍스 | Method for manufacturing artificial coral rock |
KR101864379B1 (en) | 2017-10-27 | 2018-06-04 | 한림로덱스(주) | Impermeable block for Producing an artificial basalt and manufacturing method thereof |
KR101864367B1 (en) | 2017-10-27 | 2018-06-04 | 한림로덱스(주) | Permeable block for Producing an artificial basalt and manufacturing method thereof |
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