KR20000060493A - Wooden door and manufacturing method thereof - Google Patents

Wooden door and manufacturing method thereof Download PDF

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Publication number
KR20000060493A
KR20000060493A KR1019990008828A KR19990008828A KR20000060493A KR 20000060493 A KR20000060493 A KR 20000060493A KR 1019990008828 A KR1019990008828 A KR 1019990008828A KR 19990008828 A KR19990008828 A KR 19990008828A KR 20000060493 A KR20000060493 A KR 20000060493A
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South Korea
Prior art keywords
main plate
edge
door
core
wooden door
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KR1019990008828A
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Korean (ko)
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임영진
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임영진
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Priority to KR1019990008828A priority Critical patent/KR20000060493A/en
Publication of KR20000060493A publication Critical patent/KR20000060493A/en

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    • EFIXED CONSTRUCTIONS
    • E06DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
    • E06BFIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
    • E06B3/00Window sashes, door leaves, or like elements for closing wall or like openings; Layout of fixed or moving closures, e.g. windows in wall or like openings; Features of rigidly-mounted outer frames relating to the mounting of wing frames
    • E06B3/70Door leaves
    • E06B3/82Flush doors, i.e. with completely flat surface
    • E06B3/822Flush doors, i.e. with completely flat surface with an internal foursided frame
    • E06B3/825Flush doors, i.e. with completely flat surface with an internal foursided frame with a wooden frame

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  • Engineering & Computer Science (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Securing Of Glass Panes Or The Like (AREA)

Abstract

PURPOSE: A wooden door and a manufacturing method for wooden door are provided to make short work of manufacturing, so that the term of work and producing cost can be reduced. CONSTITUTION: A wooden door comprises; a couple of main board(5) which is placed to face each other and formed as outside surface and made up with synthetic lumber; a core-square lumber(10) which is installed in between main boards to maintain each main board parellel at regular intervals; an edge lumber(15) which is formed on the outside of a core-square lumber and inserted in between main boards. A manufacturing method for wooden door comprises the steps of; bonding a core-square in between main boards; inserting an edge lumber into the both end area in the direction of length of door which made up with a core-square lumber and main boards; cutting off main boards and an edge lumber along a dotted line; bonding a pattern film(6) on the side surface of wooden door or making surface treatment by coating.

Description

목재도어 및 그 제조방법{Wooden door and manufacturing method thereof}Wooden door and manufacturing method thereof

본 발명은 목재도어 및 그 제조방법에 관한 것으로서, 보다 상세하게는, 주판재과 코어각재, 및 엣지재가 MDF로 형성된 목재도어 및 그 제조방법에 관한 것이다.The present invention relates to a wooden door and a method of manufacturing the same, and more particularly, to a wooden door and a manufacturing method of the main plate material and the core shell material, the edge material is formed of MDF.

방문, 가구문짝, 창문 등으로 널리 사용되고 있는 목재도어는, 도 3에 도시된 바와 같이, 도어의 양측 외표면을 형성하는 한 쌍의 주판재(55)와, 주판재(55) 사이에 개재되는 코어각재(60)와, 각 주판재(55)와 코어각재(60)로 이루어지는 도어의 외주면에는 엣지재(65)가 부착되어 테두리를 형성하고 있다.Wood doors widely used as doors, furniture doors, windows, etc., are interposed between the pair of abacus material 55 and the abacus material 55 forming both outer surfaces of the door, as shown in FIG. An edge member 65 is attached to an outer circumferential surface of the door made of the core lumber 60 and the main plate material 55 and the core lumber 60 to form an edge.

주판재(55)는 주로 합판으로 형성되며, 주판재(55)의 외표면에는 무늬목(56)이나 필름문양지가 접착되어 있다.The main plate material 55 is mainly formed of plywood, and the veneer 56 and the film pattern paper are adhered to the outer surface of the main plate material 55.

이러한 주판재(55)들의 사이에 개재되어 주판재(55)들의 이격거리를 유지시키는 코어각재(60)는, 일반 목재를 사용하여 사각테두리 형상으로 형성되며, 주판재(55)와 거의 동일한 크기로 형성된다. 그리고, 코어각재(60)의 길이방향의 양측부 영역에는 잠금장치의 설치를 위한 보조재(61)가 부착되어 있다.The core lumber 60 interposed between the main plate materials 55 to maintain the separation distance of the main plate materials 55 is formed in a rectangular border shape using ordinary wood, and is almost the same size as the main plate material 55. Is formed. An auxiliary material 61 for installing the locking device is attached to both side regions of the core horn 60 in the longitudinal direction.

한편, 이러한 합판도어(51)는 코어각재(60)와 주판재(55)의 조립시, 코어각재(60)와 주판재(55)의 재질이 상이함에 따라 외관이 저하되는 것을 방지하기 위해, 코어각재(60)와 주판재(55)의 측면을 차단하도록 엣지재(65)를 부착하게 된다. 엣지재(65)는 코어각재(60)와 마찬가지로 일반목재로 형성되며, 도어의 네 측면에 부착되어 있다. 여기서, 주판재(55)와 엣지재(65)의 외표면은 무늬목(56)이나 코팅, 페인트 등으로 표면처리되어 있다.On the other hand, such a plywood door 51, in order to prevent the appearance from being degraded as the materials of the core angle material 60 and the main plate material 55, when assembling the core angle material 60 and the main plate material 55, The edge member 65 is attached to block the side surfaces of the core angle member 60 and the main plate material 55. The edge material 65 is formed of general wood like the core lumber 60 and is attached to four sides of the door. Here, the outer surfaces of the main plate material 55 and the edge material 65 are surface-treated with veneer 56, coating, paint, and the like.

이러한 합판도어(51)를 조립할 때는 먼저, 주판재(55) 중 어느 하나에 코어각재(60)가 일측면을 형성하도록 접착 등의 방법으로 부착한 다음, 타 주판재(55)를 코어각재(60)의 타측면을 형성하도록 부착한다. 그리고, 엣지재(65)의 접착력을 높이기 위해 주판재(55)와 코어각재(60)를 면취가공하여 주판재(55)와 코어각재(60)의 단차를 제거한 다음, 주판재(55)의 외주를 따라, 주판재(55)의 측면과 코어각재(60)를 차단하도록 엣지재(65)를 부착시키게 된다.When assembling the plywood door 51, first, the core shell material 60 is attached to any one of the main plate material 55 to form one side, and then the other main plate material 55 is attached to the core material ( Attach to form the other side of 60). Then, in order to increase the adhesive force of the edge member 65, the main plate material 55 and the core shell material 60 is chamfered to remove the step between the main plate material 55 and the core shell material 60, and then the main plate material 55 Along the outer circumference, the edge material 65 is attached to block the side surface of the main plate material 55 and the core shell material 60.

이러한 엣지재(65)는 합판도어(51)나 문틀의 제조과정에서 불가피하게 발생하는 치수편차 등을 고려하여 필요이상의 여유치수를 가지며, 이에 따라, 합판도어(51)에 엣지재(65)를 부착한 다음, 도 4에 도시된 점선을 따라, 주판재(55)의 외주를 따라 엣지재(65)를 마감절취가공하여 합판도어(51)의 치수를 조절하게 된다.The edge member 65 has an excess dimension more than necessary in consideration of the dimensional deviation inevitably generated in the manufacturing process of the plywood door 51 or the door frame, and thus, the edge material 65 to the plywood door 51 Then, along the dotted line shown in Figure 4, along the outer periphery of the main plate material 55 to finish cutting the edge material 65 to adjust the dimensions of the plywood door (51).

이와 같이, 종래의 합판도어(51)의 조립시, 엣지재(65)의 부착전후 과정에서 면취가공을 해야하므로, 불필요한 노력과 시간 및 경비가 소요된다는 단점이 있다. 또한, 엣지재(65)에 미리 표면처리한 경우에는, 엣지재(65)의 외표면에 형성된 표면처리가 제거되므로, 재 표면처리를 해야한다는 문제점이 있다.As such, when assembling the conventional plywood door 51, chamfering should be performed before and after the attachment of the edge material 65, there is a disadvantage that unnecessary effort, time and expense are required. In addition, when the edge material 65 is surface-treated in advance, since the surface treatment formed on the outer surface of the edge material 65 is removed, there is a problem that the surface treatment must be performed again.

따라서 본 발명의 목적은, 제조공정을 간단화하여 경비와 시간을 절감할 수 있도록 하는 목재도어 및 그 제조방법을 제공하는 것이다.It is therefore an object of the present invention to provide a wooden door and a method of manufacturing the same, which can simplify the manufacturing process and reduce the cost and time.

도 1은 본 발명에 따른 목재도어의 분해사시도,1 is an exploded perspective view of a wooden door according to the present invention;

도 2는 도 1의 부분 결합단면도,2 is a partial coupling cross-sectional view of FIG.

도 3은 종래의 목재도어의 분해사시도,3 is an exploded perspective view of a conventional wooden door,

도 4는 도 2의 부분 결합단면도이다.4 is a partial cross-sectional view of FIG. 2.

<도면의 주요부분에 대한 부호의 설명><Description of the code | symbol about the principal part of drawing>

1 : 목재도어 5 : 주판재1: wood door 5: abacus

10 : 코어각재 15 : 엣지재10: core lumber 15: edge material

상기 목적은, 본 발명에 따라, 목재도어에 있어서, 상호 평행하게 대향유지되어 도어의 외표면을 형성하며 양각이나 음각의 조각을 가지는 합성목재로 형성된 한 쌍의 주판재와; 상기 각 주판재 사이의 내측 연부에 결합되어 상기 각 주판재를 이격유지시키는 코어각재와; 상기 주판재의 외주를 따라 상기 코어각재의 외면에 상기 양 주판재 사이에 삽입결합되는 합성목재로 된 엣지재를 더 포함하는 것을 특징으로 하는 목재도어에 의해 달성된다.According to the present invention, in the wooden door, a pair of main plate material formed of a synthetic wood having the opposite surface is maintained parallel to each other to form the outer surface of the door and having an embossed or engraved piece; A core shell member coupled to an inner edge between the respective main plate members to hold the main plate members apart from each other; According to the outer circumference of the main plate material is achieved by a wood door further comprises an edge material of synthetic wood inserted into the outer surface of the core lumber inserted between the two main plate materials.

한편, 상기 목적은, 본 발명의 다른 분야에 따르면, 상호 평행하게 대향유지되어 도어의 외표면을 형성하는 한 쌍의 주판재와; 상기 각 주판재 사이의 내측 연부에 결합되어 상기 각 주판재를 이격유지시키는 코어각재를 갖는 목재도어의 제조방법에 있어서, 상기 각 주판재의 사이에 상기 코어각재가 개재되도록 부착하는 단계와; 상기 각 주판재 사이에서 상기 주판재의 외주를 따라, 상기 코어각재의 외면을 둘러싸는 엣지재를 부착하는 단계와; 상기 주판재의 연부와 상기 엣지재를 마감절취가공하는 단계를 포함하는 것을 특징으로 하는 목재도어의 제조방법에 의해서도 달성될 수 있다.On the other hand, the above object, according to another field of the present invention, a pair of main plate material that is maintained in parallel with each other to form the outer surface of the door; A method of manufacturing a wood door having a core shell material coupled to the inner edge between each of the main plate material to keep the main plate material spaced apart, the method comprising the step of attaching the core bar material interposed between the respective main plate material; Attaching edge materials surrounding the outer surface of the core shell material along the outer circumference of the main plate material between the respective main plate materials; It can also be achieved by the method of manufacturing a wooden door comprising the step of cutting the edge of the main plate and the edge material.

여기서, 상기 주판재와 상기 코어각재 및 상기 엣지재를 일체로 표면처리하는 단계를 더 포함하는 것이 바람직하다.Here, it is preferable to further include the step of surface treatment integrally the main plate material and the core shell material and the edge material.

이하, 도면을 참조하여 본 발명을 상세히 설명한다.Hereinafter, the present invention will be described in detail with reference to the drawings.

본 목재도어는, 도 1에 도시된 바와 같이, 도어의 양측 외표면을 형성하는 한 쌍의 주판재(5)와, 주판재(5) 사이에 개재되어 각 주판재(5)가 소정의 이격간격을 두고 평행하게 유지되도록 하는 코어각재(10)를 가지고 있으며, 코어각재(10)의 외면에는 양 주판재(5) 사이에 삽입되는 엣지재(15)가 부착되어 있다.As shown in FIG. 1, the wood door is interposed between a pair of main plate members 5 forming the outer surfaces of both sides of the door and the main plate members 5, and each main plate member 5 is spaced a predetermined distance from each other. It has a core shell material 10 to be maintained parallel to the interval, the edge material 15 is inserted between the two main plate material 5 on the outer surface of the core shell material (10).

여기서, 주판재(5)는 합성목재 예를 들면, MDF(MEDIUM DENSITY FIBERWOOD)로 형성되며, 주판재(5)의 외표면에는 양각이나 음각을 이용한 문양이 형성되어 있다. 이 문양은 주판재(5)에 문양을 도안하여 음각부를 절취해내거나, 별도로 가공된 돌출문양재를 부착하여 형성할 수 있다. 이러한 주판재(5)의 외표면에는 표면처리가 되어 있으며, 표면처리는 고압프레스인 멤브레인 프레스로 필름문양지(6)를 직접 부착하거나, 열전사하여 열전사용 필름의 무늬를 인쇄하여 형성된다.Here, the main plate material 5 is formed of synthetic wood, for example, MDF (MEDIUM DENSITY FIBERWOOD), the pattern using the embossed or intaglio is formed on the outer surface of the main plate material (5). This pattern can be formed by cutting the intaglio by drawing a pattern on the main plate material 5, or by attaching a separately processed protrusion pattern material. The outer surface of the main plate material 5 is subjected to surface treatment, and the surface treatment is formed by directly attaching the film pattern paper 6 with a high-pressure press or by thermal transfer to print a pattern of the thermal transfer film.

코어각재(10)는, 주판재(5)의 연부를 따라 형성된 사각테두리 형상으로 형성되어 주판재(5)들 사이에 공간을 형성하여 열전달을 차단하고 방음효과를 높이며 도어전체의 강성을 높이는 역할을 수행한다. 코어각재(10)의 내부공간은 가로 및 세로방향으로 형성된 복수의 지지간(12)에 의해 구획되어 있으며, 코어각재(10)의 길이방향의 양측부에는 잠금장치를 설치하기 위한 보조재(11)가 부착되어 있다. 이러한 코어각재(10)는, 주판재(5)나 엣지재(15)와 같이, 합성 목재, 예를 들면, 약 9mm∼12mm 정도의 MDF로 형성된다.The core shell member 10 is formed in a rectangular edge shape formed along the edge of the main plate material 5 to form a space between the main plate materials 5 to block heat transfer, increase the sound insulation effect and increase the rigidity of the entire door. Do this. The inner space of the core lumber 10 is partitioned by a plurality of support rods 12 formed in the horizontal and vertical directions, and the auxiliary material 11 for installing the locking device on both sides of the core lumber 10 in the longitudinal direction. Is attached. Like the main plate material 5 and the edge material 15, the core shell material 10 is formed of synthetic wood, for example, MDF of about 9 mm to 12 mm.

한편, 엣지재(15)는, 일측방향으로 긴 띠 형상으로 형성되며, 엣지재(15)의 가로방향의 폭과 두께는, 코어각재(10)의 폭 및 두께와 동일하게 형성된다. 이러한 엣지재(15)는 주판재(5)와 마찬가지로 MDF로 형성된다.On the other hand, the edge member 15 is formed in an elongated band shape in one side direction, and the width and thickness of the edge member 15 in the horizontal direction are formed to be the same as the width and thickness of the core shell material 10. The edge material 15 is formed of MDF like the main plate material 5.

이러한 구성에 의하여, 목재도어(1)를 조립할 때, 먼저, 일측의 주판재(5)의 내측벽에 코어각재(10)를 접착 등의 방법으로 부착하여 도어의 일측벽을 형성하고, 코어각재(10)를 차단하도록 타측의 주판재(5)를 부착하여 도어의 타측벽을 형성한다. 그런 다음, 코어각재(10)와 주판재(5)로 이루어진 도어의 길이방향의 양측부 영역에 엣지재(15)를 삽입하고, 도 2에 도시된 바와 같은 점선을 따라, 주판재(5)와 엣지재(15)를 마감절취가공한다. 그리고, 주판재(5)와 엣지재(15)로 형성된 목재도어(1)의 측면에 필름문양지(6)를 부착하거나 도장 등의 작업을 통해 표면처리한다.With this configuration, when assembling the wood door 1, first, the core shell member 10 is attached to the inner wall of the main plate member 5 on one side by bonding or the like to form one side wall of the door. The main plate 5 on the other side is attached to block 10 so as to form the other side wall of the door. Then, the edge material 15 is inserted into both side regions of the longitudinal direction of the door made of the core lumber 10 and the main plate 5, and the main plate 5 along the dotted line as shown in FIG. And cutting edge cutting (15) finish. Then, the film pattern 6 is attached to the side surface of the wooden door 1 formed of the main plate material 5 and the edge material 15, or the surface treatment is performed by painting or the like.

이에 따라, 목재도어(1)의 측면은 MDF로 형성된 주판재(5)와 엣지재(15)로 이루어지게 되므로, 색상이나 재질이 동일하여 목재도어(1)의 측면의 미관이 향상되며, 엣지재(15)의 부착후에만 면취가공하면 되므로, 조립작업이 용이해지고, 작업시간이 단축되어 생산성이 향상된다.Accordingly, the side of the wood door (1) is made of a main plate material 5 and the edge material 15 formed of MDF, the color or material is the same, so the aesthetics of the side of the wood door (1) is improved, the edge Since the chamfering process only needs to be carried out after the ashes 15 are attached, the assembling work is facilitated, the working time is shortened, and the productivity is improved.

또한, 강성이 좋은 MDF로 형성된 엣지재(15)가 코어각재(10)를 지지하므로, 코어각재(10)가 습도나 온도에 따라 수축 팽창하여 휘는 것을 방지할 수 있게 된다.In addition, since the edge member 15 formed of MDF having good rigidity supports the core horn member 10, the core horn member 10 can be prevented from shrinking and expanding according to humidity or temperature.

이상에서 설명한 바와 같이, 본 발명에 따르면, 합성목재의 사용으로 생산비를 절감할 수 있으며, 조립작업이 간편해져 작업시간의 절감과 생산성 향상을 도모할 수 있게 된다. 또한, 외관이 미려하게 향상된다.As described above, according to the present invention, the production cost can be reduced by using synthetic wood, and the assembling work can be simplified, thereby reducing the work time and improving productivity. In addition, the appearance is improved beautifully.

Claims (3)

목재도어에 있어서,In the wooden door, 상호 평행하게 대향유지되어 도어의 외표면을 형성하며 양각이나 음각의 조각을 가지는 합성목재로 형성된 한 쌍의 주판재와;A pair of main plate members formed of a synthetic wood having opposite and mutually parallel to each other to form an outer surface of the door and having an embossed or engraved piece; 상기 각 주판재 사이의 내측 연부에 결합되어 상기 각 주판재를 이격유지시키는 코어각재와;A core shell member coupled to an inner edge between the respective main plate members to hold the main plate members apart from each other; 상기 주판재의 외주를 따라 상기 코어각재의 외면에 상기 양 주판재 사이에 삽입결합되는 합성목재로 된 엣지재를 더 포함하는 것을 특징으로 하는 목재도어.The wood door further comprises an edge material of synthetic wood inserted into and coupled between the two main plate material on the outer surface of the core shell material along the outer circumference of the main plate material. 상호 평행하게 대향유지되어 도어의 외표면을 형성하는 한 쌍의 주판재와; 상기 각 주판재 사이의 내측 연부에 결합되어 상기 각 주판재를 이격유지시키는 코어각재를 갖는 목재도어의 제조방법에 있어서,A pair of main plate members which are held in parallel to each other to form an outer surface of the door; In the method of manufacturing a wooden door having a core shell material coupled to the inner edge between the respective main plate material to keep the main plate material spaced apart, 상기 각 주판재의 사이에 상기 코어각재가 개재되도록 부착하는 단계와;Attaching the core shell material to be interposed between the main plate members; 상기 각 주판재 사이에서 상기 주판재의 외주를 따라, 상기 코어각재의 외면을 둘러싸는 엣지재를 부착하는 단계와;Attaching edge materials surrounding the outer surface of the core shell material along the outer circumference of the main plate material between the respective main plate materials; 상기 주판재의 연부와 상기 엣지재를 마감절취가공하는 단계를 포함하는 것을 특징으로 하는 목재도어의 제조방법.Method of producing a wooden door comprising the step of cutting the edge of the main plate and the edge material. 제 2 항에 있어서,The method of claim 2, 상기 주판재와 상기 코어각재 및 상기 엣지재를 일체로 표면처리하는 단계를 더 포함하는 것을 특징으로 하는 목재도어의 제조방법.The method of claim 1, further comprising the step of integrally surface treatment of the main plate material and the core shell material and the edge material.
KR1019990008828A 1999-03-16 1999-03-16 Wooden door and manufacturing method thereof KR20000060493A (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20020078614A (en) * 2001-04-06 2002-10-19 양재용 door and method to manufacture the door
KR100415154B1 (en) * 2001-06-22 2004-01-16 임영진 Manufacturing Method of Wooden Door
CN112878859A (en) * 2021-01-29 2021-06-01 湖南梦之圆科贸有限公司 Wooden door forming structure and production method thereof

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20020078614A (en) * 2001-04-06 2002-10-19 양재용 door and method to manufacture the door
KR100415154B1 (en) * 2001-06-22 2004-01-16 임영진 Manufacturing Method of Wooden Door
CN112878859A (en) * 2021-01-29 2021-06-01 湖南梦之圆科贸有限公司 Wooden door forming structure and production method thereof

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