KR20000040640A - Fermentation feed and preparation method thereof - Google Patents

Abstract

PURPOSE: Fermentation feed is produced to provide feed whose digestibility and absorptivity is so good to offer sufficient nutrition to livestock or fishes, mineral and vitamin are abundant, and toxicity is not detected. CONSTITUTION: A fermentation feed is produced by smashing the materials such as fish powder removed of fat, cuttlefish intestines, defatted soybean, rice bran, wheat bran separately into 1-3cm particles in pulverizer; steaming the grain material such as defatted soybean, rice bran, wheat bran with hot steam for 20-30 minutes to contain 25-30% water; agitating steamed grains and defatted fish powder, cuttlefish intestines added of carbohydrate respectively, supplying water to contain 50-60% water, and neutralizing with pH corrector to prepare culture medium; injecting bacillus inoculum and saccharo myces yeast fungus with agitating the materials respectively; fermenting for 3-6 hours with agitating in storage cask and supplying moisture to 50-60% and 60-70°C air; agitating respective fermented materials, dry to contain less than 20% water by supplying 60-70°C air for 15-20 minutes for maturity; cooling by air of low temperature with agitating; weighing the cooled materials respectively in the proper combination ratio for assorted feed; smashing finely into 400μ particles; mixing the respective materials, adding seaweed powder, fish oil, leithin, organoselenium, and agitating; packing in polyester burlap bag.

Description

Fermented feed manufacturing method and manufactured fermented feed

The present invention relates to a method for preparing feed by fermenting skim flour, squid intestine, skim soybean, raw rice bran (rice bran), wheat bran (barley bran) and the like and a fermented feed prepared by the method.

In general, the food used to raise livestock or fish mainly uses a compound feed mixed with various grains, and such a compound feed has a considerable problem.

In other words, the protein, fat, carbohydrates, etc. of the grains in the formulated feed formed a strong binding force to each other very low digestion absorption rate, so animals and fish could not absorb enough nutrients evenly.

In addition, there are vitamins and minerals in the form of nutrients and chelated compounds in grains, but most of them are in the form of insoluble salts. Metabolism by the action) is extremely low and the disorders occur, such as glucose metabolism, there was a discontinuation.

In the grains of the compound feed, a toxin called phytin, which is a storage form of phosphorus, exists, so that phytin is decomposed into phytin acid by the action of gastric acid to form dietary essential minerals and phytin salts in the small intestine, which are not absorbed insoluble. There was a problem such as being excreted without.

The present invention has been made in view of the above problems, and its object is to provide sufficient nutrient absorption to livestock or fish due to good digestion and absorption rate of the feed and at the same time rich in minerals and vitamins and no toxicity is detected. It is to provide a manufacturing method and the fermented feed prepared.

Characterization of the present invention for achieving the above object is a grinding process of injecting raw materials such as skim flour, squid intestine, skim soybeans, raw rice bran, wheat buckwheat, respectively, into a grinder to grind into particles having a size of 1 ~ 3mm and; A steaming step of applying hot steam to the grain raw materials such as skim soybeans, fresh rice bran, and wheat bran from the prepared raw materials for 20 to 30 minutes to maintain the moisture content of the grains at 25 to 30%; Medium to supply 50% to 60% water content by adding water while stirring the degreasing powder and squid intestine, into which the carbohydrate source is injected to facilitate the absorption of the increased grain material and spawn. Composition process; Spawning step of injecting a small amount of Bacillus spawn and Saccharomyces yeast, respectively, while stirring the media prepared raw materials; A fermentation step of putting each of the raw materials into a storage container while giving water while stirring to maintain 50 to 60% of water content and fermentation for 3 to 6 hours while injecting air at 60 to 70 ° C; A maturation step of injecting air at 60 to 70 ° C. for 15 to 20 minutes while stirring each of the raw materials to which the fermentation is completed, and drying to maintain the water content at 20% or less; Cooling step of cooling by injecting low-temperature air while stirring the raw material is completed; A weighing step of putting each of the cooled raw materials into a weighing hopper and weighing at an appropriate ratio according to the blending ratio of the feed; Grinding the finely pulverized raw materials to have a particle size of about 400μ; A mixing step of mixing raw materials such as skim flour, squid intestine, skim soybean, raw rice bran, and wheat bran measured at a predetermined ratio, and adding dried seaweed powder, fish oil, lecithin, organoselenium, and the like; It can be achieved by the method of producing a fermented feed characterized in that the finished feed is manufactured by a packaging process injecting a predetermined amount into the interior of the polyester bag in an automatic packaging machine.

1 is a manufacturing process diagram according to the present invention,

2 is a manufacturing process diagram illustrating another embodiment of the present invention;

Figure 3 is a manufacturing process diagram illustrating another embodiment of the present invention.

Hereinafter, with reference to the accompanying drawings, preferred embodiments of the present invention for achieving the above object is as follows.

Raw material preparation process:

It is a process for preparing skim flour, which has been ground fat-free fish, dried squid intestine, skim soybean, which has been ground fat-free soybean, fresh rice bran, and wheat buckwheat.

Crushing Process:

The prepared raw materials are separately injected into a grinder and pulverized into particles having a size of 1 to 3 mm. The grinder mainly uses a conventional grinder in which a pair of cutters are rotated facing each other.

Capital increase process:

Among the prepared raw materials, hot steam is applied to grain materials such as degreased soybean, fresh rice, and wheat bran for 20 to 30 minutes, so that the moisture content of the grain is maintained to 25 to 30% so that fermentation can be easily performed.

The grains are conveyed on a belt made of wire mesh mounted inside the casing, and hot steam injected through the lower portion of the casing is passed through the air vent of the wire mesh belt to the grain, and the upper three portions of the wire mesh belt are stirred. Dragon blades are mounted so that the grain transported from the top of the mesh belt is mixed evenly.

Medium formation process:

The raw material of the increased grain is used as it is, and each raw material is injected with 30% or less of carbohydrate source which is easy to absorb spawn such as waste sugar, α-starch, liquid glucose, etc. It is a process of supplying water while stirring them so that the water content is maintained at 50 to 60% and neutralizing by adding a PH correcting agent.

Since the raw materials are mainly alkaline, the pH correction agent having an acidic property is mixed to neutralize the pH to 7, or, if the raw material is acidic, the pH correction agent having an alkaline property is mixed. Thus, to adjust the pH to 7 to prepare the soil in which the seed is cultured.

Spawning process:

In the above-described process, a small amount of Bacillus spawn and Saccharo myces yeast are respectively injected while stirring the raw materials prepared in the medium.

Fermentation Process:

The raw materials are put into each of the reservoirs and added with stirring to maintain water content of 50 to 60% and fermentation for 3 to 6 hours while injecting air at 60 to 70 ° C.

In the above fermentation process, aerobic microorganisms are concentrated and cultured, the protein's decomposition ability is increased, and the binding power between nutrients is loosened by strong glycosylation, so that protein and carbohydrate sources are solubilized, and fat is easily broken down by lipase in the small intestine, which leads to gallbladder. Absorption is increased by maintaining the Lechine and micelle state secreted from the tube.

Therefore, aerobic microorganisms are concentrated and cultured by the fermentation process, and the growth and growth of microorganisms is achieved by using carbohydrates as energy sources, and the digested and absorbed raw materials (grains, fish meal) are decomposed and digested by enzyme proteins. It is excreted in the unprotected state, or a special nutrient (unknown growth factor) is synthesized and accumulated or secreted in the cells.

In addition, fermentation microorganisms obtain an initial starter energy source from carbohydrate sources mixed with sugar and fish meal combined with alpha-glicoside of the increased grain, protein, carbohydrates (starch, cellulose), trace elements and vitamin compounds. By solubilizing protein and carbohydrates and digesting and absorbing microelement vitamins, they are stored or activated in the form of energy source (ATP), so that the nutrients in grains and fish meal can be used evenly without difficulty in animal digestion, absorption and metabolism. It is.

In addition, since the fermentation microorganism uses essential minerals in the grain during the growth and growth process, phytin is decomposed and absorbed by the microorganism and stored in the cells in the form of energy source (ATP) or used as an energy source for growth and growth. The toxins of phytin are eliminated, which does not interfere with the absorption of minerals, and fermented microorganisms decompose the indigestible minerals and vitamins contained in the ash of fishmeal to facilitate the digestion and absorption of animals.

Aging Process:

The aging process is a process of preparing the air at 60 to 70 ° C. for 15 to 20 minutes while stirring each of the raw materials which have been fermented, and drying to maintain the water content at 20% or less.

In the aging step, the culture of aerobic microorganisms is propagated to complete fermentation.

Cooling process:

The cooling step is a step of cooling by injecting low-temperature air while stirring the raw materials completed aging.

Weighing Process:

It is a process to put the cooled raw materials into a hopper for weighing at an appropriate ratio according to the mixing ratio of the feed.

Crushing Process:

A fine grinder is used to grind the raw materials, which have been aged, to grind to have particles of about 400 µ.

Mixing Process:

By mixing the raw materials, such as skim powder, squid intestine, skim soybean, raw rice bran and wheat bran, respectively, weighed and pulverized through the above-described process, by adding the dried seaweed powder, fish oil, lecithin, organoselenium, etc. It is a process to complete the feed.

The algae powder in the additive is a kelp meal and dry powdered seaweeds of Ascophylum Nodosum, which are used for physiology of active sugars, available minerals and marine fishes required for marine fish. With the addition of the right minerals, it is an essential ingredient for fish metabolism, which is very effective for vitamin supplementation, supplementation of active sugars and mineral supplementation.

The lecithin (Leithin, phospholipid (90%)) is a liquid and powder form extracted from soybeans and forms fat and micelles (micelle) in the feed through the small villus cells inside the small intestine to act as a natural fat absorption.

In addition, the phospholipids have been reported by many researchers as being a component of cell membrane lipids and have a strong adaptation to stress caused by environmental changes due to low salinity and water deterioration when added to the feed of about 1%.

Phospholipidylcholine and phosphatidylinositol of phospholipids have the effect of increasing the metabolism of fat in the liver, choline acts as a precursor to neurotransmitters, and absorbed phosphorus (P) in vivo It is an important mineral because it is involved in metabolism in the form of adenosine phosphate.

The fish oil mainly uses tuna oil processed and refined tuna, squid liver, sardine, etc., this tuna oil is less fat rancidity (fat is oxidized action toxins in animals) and polyunsaturated fatty acid (HUFA) There is much content of.

Recently, as the consumption of tuna increases, tuna oil can not be processed and discarded as a fish processing waste. By using tuna oil with the highest content of unrefined fresh and highly unsaturated fatty acids (HUFA), It can be purchased at a low price, and there is little risk of harming fish due to extremely low local rancidity.

The organic serenium (selenium) is extracted from natural yeast (yeast), low toxicity and chelated form of methionine, amino acids and the normal function of selenium in vivo. This organoserenium plays a role in consuming hydrogen peroxide to protect cells from the cell destruction of hydrogen peroxide in vivo and preventing methamoglobin (hemoglobin in a state in which hemoglobin in erythrocytes loses its ability to transport oxygen). .

Packing process:

The packaging process is the final process of injecting the finished feed by a certain amount into the polyester bag in the automatic packaging machine. The packaging machine is a cylinder-operated support to hold the bag is a certain amount of feed through the metering hopper and sealed the inlet of the bag is to be able to ship the finished product.

In the fermented feed of the present invention having the above-described configuration, the breakdown ability of the protein is increased by aerobic microorganisms, so that the binding force between the nutrients is loosened and the protein and carbohydrates are solubilized by strong saccharification, so that the fat is easily broken down by lipase in the small intestine. Since the absorption capacity is increased by maintaining the Leachine and micelle status, the nutrients such as proteins and vitamins are evenly supplied to the livestock and fish, so that the livestock and fish are well-developed, but the meat quality is excellent. It is possible to reduce the amount of imported feed to account for a significant foreign currency savings.

Of course, it is a matter of course that a belt conveyor or a screw conveyor is installed between all the above-described processes, so that the feed system is automatically transferred.

Meanwhile, the mixture mixed in the mixing process may be packaged and shipped immediately, but may be molded and shipped in a pellet or swelled according to the feed source, shipment, and purpose, and may be processed and shipped in a lump form. The invention is not limited to the manufacturing method of packaging the feed immediately.

That is, the feed completed in the mixing process is injected into a pellet molding machine, pressurized by a screw and discharged in the form of rhythm through the discharge hole, cut into a predetermined size, molded into a pallet, and dried by hot air at 60 to 70 ° C., thereby containing moisture. It can also be packaged by maintaining 30% and then shipped.

In addition, the feed completed in the mixing process is heated with steam and swelled in a state of pressurized at 1 to 6 atm under the conditions of 100 to 120 ° C to form a lump of a certain size and dried by hot air at 60 to 70 ° C to contain moisture. The package may be shipped after being packaged by maintaining the 15% or less.

As described above, the feed formed into a pellet or swelled into agglomerates is mainly used as a food for fish, and the feed in a powder form is used as a food for livestock.

The feed by the manufacturing method can supply the optimum feed according to the type of fish or livestock according to the mixing ratio of raw materials such as skim flour, squid gut, skim soybean, raw rice bran, wheat bran, and additives.

That is, 42.7 to 38.3% of skim flour, 15 to 16% of squid intestine, 8 to 10% of skim soybean, 15.3 to 18% of fresh rice bran, 10% of bovine barley, 2% of saccharomyces yeast, 3 to 2% of seaweed powder, fish oil It is possible to prepare a fermented feed in which 3 to 2.7% and 1% of lecithin are mixed in a weight ratio, and to which 1 to 0.5 PPm of organic tersenium is added.

In addition, 38.3-34% skim powder, 16-18% squid intestine, 10-12% skimmed soybean, 18-16.7% fresh rice bran, 10% bovine barley, 2% saccharomyces yeast, 2% seaweed powder, 2.7-- fish oil Fermented feed to which 4.3% and 1% of lecithin can be mixed by weight ratio, and to which 0.5-0.3 PPm of organic tersenium was added can be manufactured.

Of course, the fermented feed may be prepared at the above-mentioned blending ratio and another blending ratio, but the present invention has suggested the most ideal blending ratio for feed of fish and livestock.

The present invention as described above by the method of producing a fermented feed consisting of a grinding step, a steaming step, a medium composition step, a seed seeding step, a fermentation step, a maturing step, a weighing step, a grinding step, a mixing step, a packaging step, etc. As the aerobic microorganisms are concentrated and cultured, the protein's ability to decompose increases, the binding power between the nutrients is loosened, and the protein and carbohydrates are solubilized by strong glycosylation. This is an increase, so that nutrients such as proteins and vitamins are supplied evenly to livestock and fish, so that the breeding conditions of livestock and fish are good and the meat quality is excellent, and the conventional problems are completely solved. .

Claims (5)

A grinding step of pulverizing raw materials such as skim flour, squid intestine, skim soybean, raw rice bran, and wheat flakes separately into a grinder to grind them into particles having a size of 1 to 3 mm; A steaming step of applying hot steam to the milled grain raw material for 20 to 30 minutes to maintain the water content of the grain at 25 to 30%; Medium to supply 50% to 60% water content by adding water while stirring the degreasing powder and squid intestine, into which the carbohydrate source is injected to facilitate the absorption of the increased grain material and spawn. Composition process; Spawning step of injecting a small amount of Bacillus spawn and Saccharomyces yeast, respectively, while stirring the media prepared raw materials; A fermentation step of putting each of the raw materials into a storage container while giving water while stirring to maintain 50 to 60% of water content and fermentation for 3 to 6 hours while injecting air at 60 to 70 ° C; A maturation step of injecting air at 60 to 70 ° C. for 15 to 20 minutes while stirring each of the raw materials to which the fermentation is completed, and drying to maintain the water content at 20% or less; Cooling step of cooling by injecting low-temperature air while stirring the raw material is completed; A weighing step of putting each of the cooled raw materials into a weighing hopper and weighing at an appropriate ratio according to the blending ratio of the feed; Grinding the finely pulverized raw materials to have a particle size of about 400μ; A mixing step of mixing raw materials such as skim flour, squid intestine, skim soybean, raw rice bran, and wheat bran measured at a predetermined ratio, and adding dried seaweed powder, fish oil, lecithin, organoselenium, and the like; Method for producing a fermented feed, characterized in that it is manufactured by a packaging process injecting the finished feed into the inside of the polyester bag in an automatic packaging machine. The method of claim 1, wherein the feed completed in the mixing process is injected into a pallet molding machine, pressurized by a screw and discharged in the form of rhythm through the discharge hole, cut into a predetermined size, molded into a pallet, and dried by hot air at 60 to 70 ° C. A method of producing a fermented feed, characterized in that the packaging to maintain a water content of 30%. The method of claim 1, wherein the feed completed in the mixing process is heated by steam and swelled under pressure of 1 to 6 atm under the conditions of 100 to 120 ℃ to form a lump of a predetermined size and hot air of 60 to 70 ℃ A method for producing a fermented feed, characterized in that it is dried and packaged to maintain a moisture content of 15% or less. Prepared by the method of claim 1, 42.7 to 38.3% skim powder, 15 to 16% squid intestine, 8 to 10% skim soybean, 15.3 to 18% fresh rice bran, 10% wheat bran, 2% Saccharomyces yeast, A fermented feed characterized by adding 3 to 2% of seaweed powder, 3 to 2.7% of fish oil, and 1% of lecithin in a weight ratio to add 1 to 0.5 PPm of organic tercenium. Prepared by the method according to claim 1, 38.3 to 34% skim flour, 16-18% squid intestine, 10-12% skim soybean, 18-16.7% fresh rice bran, 10% wheat bran, 2% Saccharomyces yeast, A fermented feed characterized by adding 0.5% to 0.3PPm of organic terenium by mixing 2% of seaweed powder, 2.7 to 4.3% of fish oil and 1% of lecithin in a weight ratio.