KR20000036905A - method for manufacture in stainless panel and stainless panel tank - Google Patents
method for manufacture in stainless panel and stainless panel tank Download PDFInfo
- Publication number
- KR20000036905A KR20000036905A KR1020000016991A KR20000016991A KR20000036905A KR 20000036905 A KR20000036905 A KR 20000036905A KR 1020000016991 A KR1020000016991 A KR 1020000016991A KR 20000016991 A KR20000016991 A KR 20000016991A KR 20000036905 A KR20000036905 A KR 20000036905A
- Authority
- KR
- South Korea
- Prior art keywords
- panel
- unit panel
- tank
- ribs
- stainless steel
- Prior art date
Links
- 238000000034 method Methods 0.000 title claims abstract description 20
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 12
- JOYRKODLDBILNP-UHFFFAOYSA-N Ethyl urethane Chemical compound CCOC(N)=O JOYRKODLDBILNP-UHFFFAOYSA-N 0.000 claims abstract description 11
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 10
- 238000005520 cutting process Methods 0.000 claims abstract description 8
- 238000005452 bending Methods 0.000 claims abstract description 5
- 229910001220 stainless steel Inorganic materials 0.000 claims description 19
- 239000010935 stainless steel Substances 0.000 claims description 19
- 230000002787 reinforcement Effects 0.000 claims description 17
- 230000003014 reinforcing effect Effects 0.000 claims description 9
- 239000011265 semifinished product Substances 0.000 claims description 8
- 239000011810 insulating material Substances 0.000 claims description 6
- 238000000926 separation method Methods 0.000 claims description 6
- 238000000465 moulding Methods 0.000 claims description 5
- 238000010438 heat treatment Methods 0.000 claims description 4
- 238000005187 foaming Methods 0.000 claims description 3
- 229920003002 synthetic resin Polymers 0.000 claims description 3
- 239000000057 synthetic resin Substances 0.000 claims description 3
- 238000005304 joining Methods 0.000 claims 1
- 230000007797 corrosion Effects 0.000 abstract description 3
- 238000005260 corrosion Methods 0.000 abstract description 3
- 238000009413 insulation Methods 0.000 description 13
- 238000010276 construction Methods 0.000 description 4
- 238000003466 welding Methods 0.000 description 4
- 239000012212 insulator Substances 0.000 description 3
- 239000002994 raw material Substances 0.000 description 3
- 238000004140 cleaning Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000005192 partition Methods 0.000 description 2
- 239000000047 product Substances 0.000 description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 238000009833 condensation Methods 0.000 description 1
- 230000005494 condensation Effects 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000013505 freshwater Substances 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 239000012779 reinforcing material Substances 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16B—DEVICES FOR FASTENING OR SECURING CONSTRUCTIONAL ELEMENTS OR MACHINE PARTS TOGETHER, e.g. NAILS, BOLTS, CIRCLIPS, CLAMPS, CLIPS OR WEDGES; JOINTS OR JOINTING
- F16B33/00—Features common to bolt and nut
- F16B33/06—Surface treatment of parts furnished with screw-thread, e.g. for preventing seizure or fretting
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16B—DEVICES FOR FASTENING OR SECURING CONSTRUCTIONAL ELEMENTS OR MACHINE PARTS TOGETHER, e.g. NAILS, BOLTS, CIRCLIPS, CLAMPS, CLIPS OR WEDGES; JOINTS OR JOINTING
- F16B25/00—Screws that cut thread in the body into which they are screwed, e.g. wood screws
- F16B25/10—Screws performing an additional function to thread-forming, e.g. drill screws or self-piercing screws
- F16B25/103—Screws performing an additional function to thread-forming, e.g. drill screws or self-piercing screws by means of a drilling screw-point, i.e. with a cutting and material removing action
Landscapes
- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Filling Or Discharging Of Gas Storage Vessels (AREA)
- Building Environments (AREA)
Abstract
Description
본 발명은 스테인리스 단위패널 제조방법 및 스테인리스 패널수조에 관한 것이다.The present invention relates to a stainless steel unit panel manufacturing method and a stainless steel panel water tank.
주지된 바와 같이 스테인리스를 소재로 한 단위패널 수조는 주거용 아파트 및 업무용 빌딩 등과 같이 생활용수의 사용이 많은 건축물에 설치되어 물을 저장할 수 있는 고가수조 또는 저가수조로 사용된다.As is well known, the unit panel tank made of stainless steel is used as a high or low cost tank for storing water by being installed in a building that uses a lot of living water, such as a residential apartment and a business building.
종래의 스테인리스 패널수조는, 도 1에 도시된 바와 같이 소정 두께의 스테인리스 판을 일정한 규격(1000㎜×1000㎜)으로 절단한 후 프레스성형 과 절곡 가공하여 단위패널(11)을 성형하고, 이 단위패널의 각변을 용접에 의해 상호 접합하여 사각 함체상으로 형성하며, 그 내부에는 담수되는 물의 하중에 견딜 수 있도록, 상호 연결된 단위패널의 모서리마다 가로 세로 서로 대향하는 방향으로 스테인리스 앵글(12)을 용접으로 연결하여 보강한다.In the conventional stainless steel panel water tank, as shown in FIG. 1, a stainless steel plate having a predetermined thickness is cut to a predetermined standard (1000 mm × 1000 mm), and then press-molded and bent to form a unit panel 11, and this unit Each side of the panel is joined to each other by welding to form a rectangular enclosure, and the stainless steel angles 12 are welded in opposite directions to each other at the corners of the interconnected unit panels so as to withstand the load of fresh water therein. Connect with reinforcement.
그런데 상기와 같은 일정한 규격의 단위패널(950㎜×950㎜)을 이용하게 됨으로서, 원자재의 가공비용이 많이 소요될 뿐만 아니라 가공 후 보관 및 운반이 난이한 결함이 있다.However, by using the unit panel (950 mm x 950 mm) of a certain standard as described above, the processing cost of the raw material is not only high, there is a difficult storage and transport after processing.
또한 각 단위패널을 건축 현장에서 조립할 때 네 변을 용접하고, 조립된 단위패널 내부의 각 모서리에 가로, 세로 방향으로 앵글을 용접하여 수조의 내부를 보강하여야 함으로서, 알곤 용접에 숙련된 작업자가 요구되고, 시공기간이 장기화 될 뿐만 아니라 작업조건이 열악하여 안전사고 등의 우려가 있다. 또한 내부 보강을 위하여 많은 량의 스테인리스 앵글이 소요되는 비경제적인 결함이 있고, 수조의 내부를 청소할 때 단위패널의 각 모서리마다 가로 세로 방향으로 설치된 앵글은 작업자의 움직임을 간섭하여 청소 작업을 난이하게 하는 문제점이 있다.In addition, when assembling each unit panel at the construction site, four sides should be welded, and angles should be welded to each corner of the assembled unit panel in the horizontal and vertical directions to reinforce the inside of the tank. In addition, the construction period is prolonged and the working conditions are poor, which may lead to safety accidents. In addition, there is an uneconomical defect that requires a large amount of stainless angle for the internal reinforcement, and when cleaning the inside of the tank, the angle installed in the horizontal and vertical direction at each corner of the unit panel interferes with the operator's movement, making the cleaning task difficult. There is a problem.
또한 용접부위가 많은 수조 내부에서 부식이 발생하게 됨으로서, 수조에 저장된 수질을 오염시킬 뿐만 아니라 부식된 부위에 크랙이 발생하면 누수가 생기는 문제점이 있다.In addition, since the corrosion occurs in the tank with a large number of welding sites, there is a problem that not only contaminates the water quality stored in the tank but also leaks when a crack occurs in the corroded portion.
한편 단위패널과 내부 보강용 앵글의 조립이 완료된 후 별도로 제조된 단열재를 단위패널의 외부에 설치하여야 하는데, 종래의 단열재는 우레탄의 표면에 알루미늄판을 별도로 체결하여 구성됨으로서 제조원가가 고가일 뿐만 아니라 알루미늄판이 우레탄으로부터 쉽게 이탈하는 문제점이 있다. 또한 단열재를 단위패널에 조립할 때 작업시간이 많이 소요되고 시공이 완료된 후 외부의 영향에 의해 단열재가 단위패널로부터 쉽게 이탈하여 단열 기능이 저하되며, 단위패널의 표면과 단열재의 사이에 틈이 생겨 단열효과가 저하되는 문제점이 있다.Meanwhile, after the assembly of the unit panel and the internal reinforcing angle is completed, a separately manufactured heat insulating material should be installed on the outside of the unit panel. The conventional heat insulating material is composed of an aluminum plate fastened separately to the surface of urethane. There is a problem that the plate is easily separated from the urethane. In addition, when assembling the insulator into the unit panel, it takes a lot of work time, and after the construction is completed, the insulator is easily detached from the unit panel due to external influence, and the insulation function is deteriorated.Insulation is caused by the gap between the surface of the unit panel and the insulator. There is a problem that the effect is reduced.
본 발명은 상술한 바와 같은 종래의 제반 문제점을 감안하여 이루어진 것으로, 그 목적은 패널의 길이를 최대화하여 단위패널의 수를 줄이고, 내부 보강을 위한 구조를 간소화하며, 단위패널과 단열부를 일체화함으로서 작업공정을 간소화하고 원자재를 절감하여 경제성을 극대화 시킴과 아울러, 단열효과를 증대시키며, 시공 후 사후 관리가 용이한 스테인리스 단위패널 제조방법 및 스테인리스 패널수조를 제공함에 있다.The present invention has been made in view of the above-mentioned conventional problems, and its object is to maximize the length of the panel, reduce the number of unit panels, simplify the structure for internal reinforcement, and work by integrating the unit panel and the heat insulation unit. Simplify the process and reduce raw materials to maximize economics, increase the insulation effect, and provide a stainless steel unit panel manufacturing method and a stainless steel panel tank that is easy to follow up after construction.
이러한 목적을 달성하기 위한 본 발명 스테인리스 단위패널 제조방법은, 코일 상태로 권취된 스테인리스판을 수평방향으로 이동시키면서 표면의 중앙에 상향으로 소정깊이 만곡된 돌기를 형성함과 동시에 양단에 소정폭의 리브를 절곡하는 포밍공정과; 포밍이 완료된 반제품을 소정온도로 가열하여 예열시키는 예열공정과; 예열된 패널의 일측 표면에 우레탄을 발포한 후 필름을 도포하는 단열부성형공정과; 상기 포밍공정이 완료된 반제품을 임의 길이로 절단함과 동시에 단면에 리브를 형성하는 절단공정으로 이루어진 것을 특징으로 하는 것이다.In order to achieve the above object, the present invention provides a method for manufacturing a stainless steel unit panel, while moving a stainless steel plate wound in a coil state in a horizontal direction to form a protrusion having a predetermined depth upwardly in the center of the surface, and having ribs of predetermined widths at both ends. Forming process of bending; A preheating step of heating the semi-finished product having been formed to a predetermined temperature and preheating it; A heat insulating part molding process of foaming urethane on one surface of the preheated panel and then applying a film; It is characterized in that the forming step is made of a cutting step of forming a rib in the cross section at the same time cutting the semi-finished product is completed in any length.
그리고 본 발명 스테인레스 패널수조는, 패널의 길이 방향에 리브와 돌기를 일체로 형성하고, 돌기가 형성된 표면에 단열부를 일체로 구비하여 임의 길이로 절단된 단위패널과; 상기 측판에 길이 방향으로 배치되고 상`하 적층 설치되는 단위패널의 상`하부 리브 사이에 내`외측으로 소정 길이 인출되게 개재되어 내측에서 리브와 결합되는 고정판과; 상기 외측으로 인출된 고정판에 길이 방향으로 체결되어 단위패널을 외부에서 보강하는 보강부와; 수조의 내부를 격리하는 분리용 단위패널의 상`하 리브 사이에 길이 방향으로 개재되어 분리용 단위패널을 보강하는 보강재로 구성된 것을 특징으로 하는 것이다.And the stainless steel panel tank of the present invention, the unit panel cut into an arbitrary length by integrally forming the rib and the projection in the longitudinal direction of the panel, integrally provided with a heat insulating portion on the surface formed with the projection; A fixing plate disposed in the longitudinal direction and interposed between the upper and lower ribs of the unit panels, which are installed in a longitudinal direction and interposed between upper and lower ribs, with a predetermined length drawn outwardly from the inner side to the outer side; A reinforcing part fastened in the longitudinal direction to the fixed plate drawn outward to reinforce the unit panel from the outside; It is characterized in that it is composed of a reinforcement for reinforcing the separation unit panel interposed in the longitudinal direction between the upper and lower ribs of the separation unit panel for separating the inside of the tank.
도 1은 종래 단위패널 수조의 조립된 상태를 보인 사시도1 is a perspective view showing an assembled state of a conventional unit panel tank
도 2는 본 발명 패널수조의 제조 공정도Figure 2 is a manufacturing process of the panel tank of the present invention
도 3은 본 발명 단위패널의 사시도Figure 3 is a perspective view of the unit panel of the present invention
도 4는 본 발명 패널수조의 사시도Figure 4 is a perspective view of the panel tank of the present invention
도 5는 본 발명 패널수조의 측단면도Figure 5 is a side cross-sectional view of the panel tank of the present invention
도 6은 본 발명 내부 칸막이 보강상태를 보인 단면도Figure 6 is a cross-sectional view showing the interior partition reinforcement state of the present invention
도 7은 본 발명 보강부의 단면도7 is a cross-sectional view of the present invention reinforcement
도 8은 본 발명 보강부의 다른 실시예를 보인 단면도Figure 8 is a cross-sectional view showing another embodiment of the present invention reinforcement
〈도면의 주요 부분에 대한 부호의 설명〉<Explanation of symbols for main parts of drawing>
20: 단위패널 21: 돌기20: unit panel 21: projection
22: 리브 30: 단열부22: rib 30: heat insulation
40: 보강부 41,44: 가스켓40: reinforcing portion 41, 44: gasket
42: 챤넬 50: 분리용 단위패널42: Chanel 50: Separation unit panel
60: 보강대 70: 고정판60: reinforcement plate 70: fixing plate
이하 첨부된 도면에 의거하여 본 발명 패널수조의 제조방법을 설명한다. 도 7은 본 발명 단위패널의 제조공정도이고, 도 3은 본 발명 단위패널의 사시도이다.Hereinafter, the manufacturing method of the panel bath according to the present invention will be described. 7 is a manufacturing process diagram of the unit panel of the present invention, Figure 3 is a perspective view of the unit panel of the present invention.
본 발명은 스테인리스판을 수평방향으로 이동시키면서 표면의 중앙에 상향으로 소정깊이 만곡된 돌기를 형성함과 동시에 양단에 소정폭의 리브를 절곡하는 포밍공정(A)과; 포밍이 완료된 반제품을 소정온도로 가열하여 예열시키는 예열공정(B)과; 예열된 패널의 일측 표면에 우레탄을 발포한 후 필름을 도포하는 단열부성형공정(C)과; 상기 단열부 성형공정(C)이 완료된 반제품을 임의 길이로 절단함과 동시에 단면에 리브를 형성하는 절단공정(D)으로 이루어진 것으로, 이를 좀더 구체적으로 설명하면 다음과 같다.The present invention provides a forming process (A) for bending ribs of a predetermined width at both ends while forming a protrusion having a predetermined depth curved upward in the center of the surface while moving the stainless plate in the horizontal direction; A preheating step (B) for heating the semi-finished product having been formed to a predetermined temperature and preheating it; A heat insulating part molding process (C) of foaming urethane on one surface of the preheated panel and then applying a film; The insulating part forming process (C) is completed by cutting the semi-finished product to a predetermined length and at the same time forming a rib in the cross section, which will be described in more detail as follows.
포밍공정(A)은, 코일 상태로 권취된 스테인리스판을 수평방향으로 이동하여 표면의 중앙에 상향으로 소정깊이 만곡된 돌기(21)를 형성함과 동시에 양측에 소정폭의 리브(22)를 절곡시킨다. 이러한 돌기(21)와 양측 리브(22)를 연속적으로 성형하는 포밍공정은 일 방향으로 회전하는 만곡형 성형로울러와 절곡로울러를 순차적으로 통과하도록 구성하면 가능할 것이다.The forming step (A) moves the stainless steel plate wound in the coil state in the horizontal direction to form the protrusions 21 which are curved at a predetermined depth upwards in the center of the surface, and at the same time, the ribs 22 having predetermined widths are bent on both sides. Let's do it. The forming process of continuously forming the protrusion 21 and the both side ribs 22 may be possible by sequentially configuring the curved forming roller and the bending roller rotating in one direction.
예열공정(B)은, 상기와 같이 돌기(21)가 중앙에 형성되고 양측에 리브(22)가 형성된 후 타측으로 이동하는 반제품을 소정 온도로 예열한다. 이러한 예열공정(B)은 후 공정인 단열재 성형공정(C)에서 우레탄이 긴밀하게 융착되도록 제품의 하부에서 가스버너와 같은 가열수단에 의해 연속적으로 가열하면 될 것이다.The preheating step (B) preheats the semi-finished product moving to the other side after the protrusion 21 is formed in the center and the ribs 22 are formed on both sides as described above. This preheating step (B) may be continuously heated by a heating means such as a gas burner at the bottom of the product so that urethane is tightly fused in the heat insulating material forming step (C) which is a later step.
단열재 성형공정(C)은, 소정온도로 예열된 반제품의 표면에 우레탄(31)을 소정두께로 발포하고, 우레탄(31)의 상부에 합성수지 필름(32)을 도포하여 코팅시킴으로서 단열부(30)를 단위패널(20)의 일측 표면에 일체로 성형한다.Insulating material forming step (C), the urethane 31 is foamed to a predetermined thickness on the surface of the semi-finished product preheated to a predetermined temperature, and the synthetic resin film 32 is applied to the upper portion of the urethane 31 to coat the heat insulating portion 30 Is integrally molded on one surface of the unit panel 20.
절단공정(D)은, 단열부(30)의 성형이 완료되면 설정된 임의 길이로 단면을 절단한다. 이때 절단되는 단면의 양측 코너를 절취한 후 단면을 절곡하여 리브(23)를 형성시킨다.Cutting process (D) cuts a cross section by the set arbitrary length, when shaping | molding of the heat insulation part 30 is completed. At this time, both sides of the cut section is cut off and the cross section is bent to form the ribs 23.
이러한 포밍공정(A), 예열공정(B), 단열부 성형공정(C), 절단공정(D)을 수행하는 장치에 대한 도면과 구체적인 실시예의 설명은 아니하였으나 이러한 공정은 연속적인 자동화 공정에 의해 충분하게 실시 가능할 것이다.Although the drawings and detailed embodiments of the apparatus for performing such a forming process (A), preheating process (B), insulation part forming process (C) and cutting process (D) have not been described, these processes are performed by a continuous automated process. It will be fully feasible.
다음은 상기와 같은 제조 방법에 의해 제조된 단위패널(20)을 이용한 패널수조의 구성을 설명한다. 도 4는 본 발명 패널수조의 사시도이고, 도 5는 본 발명 패널수조의 측단면도이며, 도 6은 본 발명 내부 칸막이의 보강상태를 보인 단면도이다.Next, the configuration of the panel tank using the unit panel 20 manufactured by the manufacturing method as described above. Figure 4 is a perspective view of the panel tank of the present invention, Figure 5 is a side cross-sectional view of the panel tank of the present invention, Figure 6 is a cross-sectional view showing a reinforcement state of the inner partition of the present invention.
본 발명 패널수조는, 패널의 길이 방향에 리브(22)와 돌기(21)를 일체로 형성하고, 돌기가 형성된 표면에 단열부(30)를 일체로 성형하여 육면체로 구성되는 수조의 저판과 네 측판, 그리고 상판에 길이 방향으로 상호 결합되도록 구성되는 단위패널(20)이 구성되고, 측판의 길이 방향에 적층 설치되는 상기 단위패널(20)의 리브(22)와 리브(22') 사이에 결합되어 단위패널(20)의 내`외부를 보강하는 보강부(40)를 구성하며, 수조의 내부 공간을 둘로 분리하는 분리용 단위패널(50)의 사이에 보강재(60)를 길이 방향으로 개재하여 이루어지는 것으로, 이를 좀더 구체적으로 설명한다.The panel bath according to the present invention is formed with ribs 22 and protrusions 21 in the longitudinal direction of the panel, and integrally molded with the heat insulating portion 30 on the surface on which the protrusions are formed. Unit panel 20 is configured to be coupled to each other in the longitudinal direction of the side plate and the top plate, the coupling between the ribs 22 and the ribs 22 'of the unit panel 20 which is laminated in the longitudinal direction of the side plate And reinforcing parts 40 for reinforcing the inner and outer parts of the unit panel 20, and interposing the reinforcing material 60 in the longitudinal direction between the separating unit panels 50 for separating the inner space of the tank into two. This will be described in more detail.
상기 단위패널(20)은, 도 3에 도시된 바와 같이 장방형 패널의 전방 중심에 포밍가공에 의해 전방 또는 후방으로 만곡지게 돌출된 돌기(21)를 길이 방향으로 길게 형성하고, 그 배면의 각 변에 소정 폭의 리브(22)(23)를 절곡하여 구성한다. 또한 단위패널(20)의 돌기(21)를 감싸도록 우레탄(31)을 소정 두께로 발포하고 그 표면에 합성수지 필름(32)으로 코팅하여 단열부(30)를 일체로 구성한다.As shown in FIG. 3, the unit panel 20 has a protrusion 21 protruding curvedly forward or backward by forming in the front center of the rectangular panel, and is formed to be elongated in the longitudinal direction, and each side of the rear surface thereof. The ribs 22 and 23 of a predetermined width are bent to form a. In addition, the urethane 31 is foamed to a predetermined thickness so as to surround the protrusion 21 of the unit panel 20, and the heat insulating part 30 is integrally formed by coating the surface with a synthetic resin film 32.
상기와 같이 구성된 단위패널(20)은 베이스 프레임(10)의 상부 일측에서부터 길이 방향으로 배치하여 상호 밀착된 양측 리브(22)(22')의 단부를 내부에서 용접하여 수조의 저판을 구성한다. 또한 저판 각 변에 다단으로 단위패널(20)을 설치함과 동시에 단위패널(20)의 상부 리브(22)와 하부 리브(22')의 사이에 내`외측으로 돌출되어 길이 방향으로 일치하도록 고정판(70)을 개재하고, 상호 밀착된 리브(22)(22')와 그 사이에 개재된 고정판(70)의 내측단을 용접으로 접합시켜 수조의 측판을 구성한다. 또한 네 변에 형성된 측판의 상부 일측에서부터 길이 방향으로 단위패널(20)을 배치하여 상호 밀착된 리브(22)(22')의 단부를 외부에서 용접하여 수조의 상판을 구성한다.The unit panel 20 configured as described above is arranged in the longitudinal direction from one upper side of the base frame 10 to weld end portions of both side ribs 22 and 22 ′ which are in close contact with each other to form a bottom plate of a water tank. In addition, the unit panel 20 is installed in multiple stages on each side of the bottom plate, and the fixing plate protrudes inwardly and outwardly between the upper rib 22 and the lower rib 22 'of the unit panel 20 to coincide in the longitudinal direction. Through 70, the inner side of the ribs 22 and 22 'which are in close contact with each other and the stationary plate 70 interposed therebetween are joined by welding to form a side plate of a water tank. In addition, by arranging the unit panel 20 in the longitudinal direction from the upper one side of the side plate formed on the four sides to weld the ends of the ribs 22, 22 'in close contact with each other to form a top plate of the water tank.
그리고 상기 보강부(40)는, 도 7에 도시된 바와 같이 수조 측판에 가로 방향으로 적층 설치된 단위패널(20) 사이에 개재되어 있는 고정판(70)의 상면과 저면에 직각으로 절곡된 가스켓(41)(41')을 내측으로 밀착되게 안착시키고, 그 상`하부에 한 쌍의 챤넬(42)(42')을 대향하게 안착하여 볼트(43)로 체결한다.And the reinforcing portion 40, as shown in Figure 7, the gasket 41 bent at right angles to the upper and lower surfaces of the fixed plate 70 interposed between the unit panel 20 installed in a horizontal direction stacked on the tank side plate ) 41 'is seated in close contact with the inside, and a pair of channels 42 and 42' are mounted opposite to each other and fastened with bolts 43.
또한 본 발명 보강부(40)의 다른 실시예로서 도 8에 도시된 바와 같이 상`하부 챤넬(42)(42')과 고정판(70)의 사이에 각각 개재되는 가스켓(44)(44')을 외향으로 길게 인출하고 상`하부 챤넬(42)(42')의 외곽에 보온재(45)를 충진시킨 후 길게 인출된 가스켓(44)(44')으로 보온재(45) 외부를 감싸 보강부(40)를 보호함으로서, 수조 내부와 외부의 온도 차이로 인하여 발생하는 결로를 방지할 수 있다.In addition, as another embodiment of the reinforcing portion 40 of the present invention, as shown in FIG. 8, the gaskets 44 and 44 'interposed between the upper and lower channels 42 and 42' and the fixed plate 70, respectively. The outer side of the upper and lower Chanel (42, 42 ') filling the insulation 45 to the outside of the long gaskets (44, 44') with a long pull out the insulation 45 wrapped around the reinforcement ( 40), condensation caused by temperature difference between the inside and outside of the tank can be prevented.
이상에서와 같이 본 발명은 패널의 길이 방향에 리브와 돌기가 일체로 형성되고 돌기의 표면에 단열부를 일체로 성형하여 임의 길이로 절단된 단위패널을 구성하고, 이 단위패널을 육면체로 이루어지는 수조의 각 변에 길이 방향으로 설치하며, 측판의 단위패널 사이를 외부에서 보강하는 보강부를 구성함으로서, 단위패널 길이를 연장하여 단위패널의 수를 줄이고, 내부 보강을 위한 구조를 간소화하며, 단위패널과 단열부를 일체화할 수 있다.As described above, the present invention constitutes a unit panel cut into arbitrary lengths by integrally forming ribs and protrusions in the longitudinal direction of the panel and integrally molding a heat insulating part on the surface of the protrusions. It is installed in each side in the longitudinal direction, and by constructing reinforcement part which reinforces between the unit panels of the side plate from the outside, the unit panel length is extended to reduce the number of unit panels, simplify the structure for internal reinforcement, unit panels and insulation We can integrate wealth.
따라서 본 발명은 단위패널 제조 및 단열부의 설치와, 내부 보강을 위한 작업공정 및 용접공정수를 최소화하여 전체적인 작업공정을 간소화하고, 보강을 위한 원자재를 절감시킴으로서, 생산성과 경제성을 극대화 시킴과 아울러 수조 내부의 부식 및 누수, 단열재의 이탈을 방지함으로서, 제품의 신뢰성을 극대화하고 사후 관리가 용이한 이점이 있다.Therefore, the present invention simplifies the overall work process by minimizing the number of work processes and welding processes for manufacturing the unit panel and the insulation unit, internal reinforcement, and reducing raw materials for reinforcement, thereby maximizing productivity and economics as well as inside the tank. By preventing corrosion and leakage of the insulation and the separation of the insulation, there is an advantage of maximizing the reliability of the product and easy post management.
Claims (5)
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| KR1020000016991A KR100346243B1 (en) | 2000-03-31 | 2000-03-31 | method for manufacture in stainless panel and stainless panel tank |
| KR2020000009247U KR200192380Y1 (en) | 2000-03-31 | 2000-03-31 | Stainless panel tank |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| KR1020000016991A KR100346243B1 (en) | 2000-03-31 | 2000-03-31 | method for manufacture in stainless panel and stainless panel tank |
Related Child Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| KR2020000009247U Division KR200192380Y1 (en) | 2000-03-31 | 2000-03-31 | Stainless panel tank |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| KR20000036905A true KR20000036905A (en) | 2000-07-05 |
| KR100346243B1 KR100346243B1 (en) | 2002-07-27 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| KR1020000016991A KR100346243B1 (en) | 2000-03-31 | 2000-03-31 | method for manufacture in stainless panel and stainless panel tank |
| KR2020000009247U KR200192380Y1 (en) | 2000-03-31 | 2000-03-31 | Stainless panel tank |
Family Applications After (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| KR2020000009247U KR200192380Y1 (en) | 2000-03-31 | 2000-03-31 | Stainless panel tank |
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| KR (2) | KR100346243B1 (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR100928075B1 (en) * | 2009-05-21 | 2009-11-23 | 성일기계공업 (주) | The upper panel welding structure for stainless water tank |
| KR101050833B1 (en) * | 2008-12-03 | 2011-07-21 | 민동숙 | Insulating structure for prefabricated water tank |
| KR101413990B1 (en) * | 2012-12-06 | 2014-07-04 | 주식회사 그린택지티에스 | A panel for sectional fluid storage tank |
Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR100951907B1 (en) | 2009-07-23 | 2010-04-09 | 이상기 | Upper panel of fabricated tank |
| KR101034190B1 (en) * | 2010-09-13 | 2011-05-12 | 주식회사 웰쳐화인텍 | Water tank storage of sts pannel and a support, joint uses inorganic coated layer having high hardness |
| KR102072937B1 (en) | 2019-03-29 | 2020-03-02 | 권희영 | Aquaculture water tank. |
| KR20210076325A (en) | 2019-12-16 | 2021-06-24 | 권희영 | Small prefabricated water tank. |
Family Cites Families (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS5822953Y2 (en) * | 1979-03-07 | 1983-05-16 | 東陶機器株式会社 | aquarium |
| JPS6211828Y2 (en) * | 1981-05-30 | 1987-03-20 | ||
| JPS58167092U (en) * | 1982-04-30 | 1983-11-07 | 東陶機器株式会社 | Mutual heat insulation structure between side walls in assembled water tank |
| JPS59136488U (en) * | 1983-02-28 | 1984-09-12 | 東陶機器株式会社 | assembly aquarium |
| KR950030329U (en) * | 1994-04-21 | 1995-11-20 | 최범선 | Stainless Panel Type Water Tank |
| JP3177577B2 (en) * | 1995-07-24 | 2001-06-18 | 森松工業株式会社 | Liquid storage tank |
| JP3046239B2 (en) * | 1996-04-15 | 2000-05-29 | 株式会社森松総合研究所 | Tank panel |
-
2000
- 2000-03-31 KR KR1020000016991A patent/KR100346243B1/en not_active IP Right Cessation
- 2000-03-31 KR KR2020000009247U patent/KR200192380Y1/en not_active IP Right Cessation
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR101050833B1 (en) * | 2008-12-03 | 2011-07-21 | 민동숙 | Insulating structure for prefabricated water tank |
| KR100928075B1 (en) * | 2009-05-21 | 2009-11-23 | 성일기계공업 (주) | The upper panel welding structure for stainless water tank |
| KR101413990B1 (en) * | 2012-12-06 | 2014-07-04 | 주식회사 그린택지티에스 | A panel for sectional fluid storage tank |
Also Published As
| Publication number | Publication date |
|---|---|
| KR100346243B1 (en) | 2002-07-27 |
| KR200192380Y1 (en) | 2000-08-16 |
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