KR20000018392A - Combining method of connection part between precast concrete bridge floor plate and mold - Google Patents

Combining method of connection part between precast concrete bridge floor plate and mold Download PDF

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Publication number
KR20000018392A
KR20000018392A KR1019980035965A KR19980035965A KR20000018392A KR 20000018392 A KR20000018392 A KR 20000018392A KR 1019980035965 A KR1019980035965 A KR 1019980035965A KR 19980035965 A KR19980035965 A KR 19980035965A KR 20000018392 A KR20000018392 A KR 20000018392A
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South Korea
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mold
precast concrete
bridge deck
concrete bridge
filling
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KR1019980035965A
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Korean (ko)
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KR100296420B1 (en
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박칠림
김성운
김영진
정철헌
장성욱
심창수
윤석구
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장병주, 이일쇄
주식회사 대우
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Priority to KR1019980035965A priority Critical patent/KR100296420B1/en
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    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01DCONSTRUCTION OF BRIDGES, ELEVATED ROADWAYS OR VIADUCTS; ASSEMBLY OF BRIDGES
    • E01D19/00Structural or constructional details of bridges
    • E01D19/12Grating or flooring for bridges; Fastening railway sleepers or tracks to bridges
    • E01D19/125Grating or flooring for bridges
    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01DCONSTRUCTION OF BRIDGES, ELEVATED ROADWAYS OR VIADUCTS; ASSEMBLY OF BRIDGES
    • E01D2/00Bridges characterised by the cross-section of their bearing spanning structure
    • E01D2/02Bridges characterised by the cross-section of their bearing spanning structure of the I-girder type
    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01DCONSTRUCTION OF BRIDGES, ELEVATED ROADWAYS OR VIADUCTS; ASSEMBLY OF BRIDGES
    • E01D21/00Methods or apparatus specially adapted for erecting or assembling bridges

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Bridges Or Land Bridges (AREA)

Abstract

PURPOSE: A combining method is provided to connect a pre cast concrete floor plate and a mold without establishing an additional work stand at the lower part of a bridge. CONSTITUTION: A combining method of the connection part between a bridge floor plate and a mold by filling the gap between a pre cast concrete bridge floor plate and a mold with filling material has the steps of: establishing a gap material at the upper part of a mold previously established; establishing filling material leakage preventing member for preventing the leakage while filling with the filling material at the upper rim of a mold; establishing a pre cast concrete bridge floor plate at the upper part of a mold; filling the gap between the bridge floor plate and the mold by filling the filling material through a pocket of the front end formed on the bridge floor plate established.

Description

프리캐스트 콘크리트 교량바닥판과 주형간 이음부의 결합방법Joining method of joint between precast concrete bridge deck and mold

본 발명은 프리캐스트(precast) 콘크리트 교량바닥판과 주형간 이음부의 결합방법에 관한 것으로, 더욱 자세하게는 프리캐스트 콘크리트 바닥판을 조립하여 교량의 바닥판을 완성하는 과정에서, 교량의 차량진행방향과 같은 방향으로 배치되는 주형과 그 위에 부설되는 프리캐스트 콘크리트 교량바닥판 사이에 발생되는 좁은 틈새를 충진시키기 위해 교량하부에 별도의 작업대를 설치하지 않고도 그 좁은 틈새를 채움재로 충진할 수 있는 프리캐스트 콘크리트 교량바닥판과 주형간 이음부의 결합방법에 관한 것이다.The present invention relates to a method of coupling the precast concrete bridge deck and the joint between the mold, and more particularly, in the process of assembling the precast concrete bottom plate to complete the bottom plate of the bridge, Precast concrete that can fill the narrow gap without filling a separate workbench in the lower part of the bridge to fill the narrow gap generated between the mold placed in the same direction and the precast concrete bridge deck placed on it. A method of joining a joint between a bridge deck and a mold.

프리캐스트 콘크리트 교량바닥판을 주형위에 부설할 경우, 교량바닥판과 주형사이에는 좁은 틈새가 발생되는데, 이 좁은 틈새를 적절한 채움재로 충진시켜서 접합해야 한다. 이 때, 충진된 채움재가 틈새밖으로 누출되지 않도록 주형의 상부면의 양단을 밀봉시킨다.When precast concrete bridge deck is placed on the mold, a narrow gap is created between the bridge deck and the mold, which must be filled and joined with a suitable filler. At this time, both ends of the upper surface of the mold are sealed so that the filled filler does not leak out of the gap.

이와 같은 교량바닥판과 주형 사이의 틈새를 채움재로 충진하는 종래의 시공방법을 도3a 및 도3b를 참조하여 살펴보면 다음과 같다.Referring to Figures 3a and 3b the conventional construction method for filling the gap between the bridge deck and the mold with a filler as follows.

프리캐스트 콘크리트 교량바닥판(1)을 주형(2) 상부에 거치하기 전에 주형(2) 상부에 간격재(5)를 미리 놓고, 프리캐스트 콘크리트 교량바닥판(1)을 부설한 다음, 교량하부에 작업대(8)를 설치한다. 그리고, 바닥판(1)과 주형(2)간의 틈새를 이음부충진기를 이용해 주형 상부면의 양단을 충진재로 매워서 프리캐스트 콘크리트 교량바닥판과 주형간을 밀봉한다. 이것에 의해 채움재가 틈새를 통해 누출되지 않는다. 그런 다음, 전단포켓(6)을 통해 채움재를 부어 교량바닥판(1)과 주형(2)간의 틈새 내부를 충진한다.Before placing the precast concrete bridge deck 1 on the upper part of the mold 2, the spacer 5 is placed in advance on the upper part of the mold 2, and the precast concrete bridge deck 1 is laid, and then Install the workbench (8). Then, the gap between the bottom plate 1 and the mold 2 is filled with both ends of the upper surface of the mold with a filler using a joint filler to seal between the precast concrete bridge deck and the mold. This prevents the filler from leaking through the gap. Then, the filler is poured through the front pocket 6 to fill the gap between the bridge deck 1 and the mold 2.

그러나, 이와 같은 종래의 시공방법은 산간지역이나 해상과 같이 교량하부에 작업대를 설치하기 어려운 작업조건에서는 시공이 곤란하고, 작업대의 설치로 인한 경비 및 공사 기간이 증가되는 문제점이 있었다.However, such a conventional construction method has a problem in that it is difficult to install in the working conditions difficult to install the workbench under the bridge, such as mountainous areas or sea, and the expense and construction period due to the installation of the workbench increased.

따라서, 본 발명은 상기와 같은 종래 기술의 문제점을 해결하기 위하여 안출된 것으로, 본 발명의 목적은 프리캐스트 콘크리트 교량바닥판과 주형사이에 발생하는 좁은 틈새를 채움재로 충진함에 있어, 채움재누출방지용 테이프를 주형 상부에 붙이는 과정을 통해 교량하부에 별도의 작업대를 설치하지 않고도 프리캐스트 콘크리트 교량바닥판과 주형을 결합할 수 있는 프리캐스트 콘크리트 교량바닥판과 주형간 이음부의 결합방법을 제공하는데 있다.Accordingly, the present invention has been made to solve the problems of the prior art as described above, the object of the present invention is to fill a narrow gap generated between the precast concrete bridge deck and the mold with the filling material, filling material leakage prevention tape By attaching the upper part of the mold to provide a method of joining the joint between the precast concrete bridge deck and the mold that can combine the precast concrete bridge deck and the mold without installing a separate workbench under the bridge.

도1은 본 발명의 일 실시예에 따른 프리캐스트 콘크리트 교량바닥판의 조립시공 상태를 나타낸 사시도.1 is a perspective view showing a state of assembly of precast concrete bridge deck according to an embodiment of the present invention.

도2a는 본 발명에 따른 프리캐스트 콘크리트 교량바닥판과 주형의 이음부 구조도.Figure 2a is a structural diagram of the joint of the precast concrete bridge deck and the mold according to the present invention.

도2b는 본 발명에 따른 채움재누출방지용 테이프를 나타내는 도면.Figure 2b is a view showing the filling material leakage prevention tape according to the present invention.

도2c는 본 발명에 이용된 간격재를 나타내는 도면.Figure 2c shows a spacer used in the present invention.

도3a는 교량바닥판과 주형을 연결하는 종래의 시공방법을 나타낸 단면도.Figure 3a is a cross-sectional view showing a conventional construction method for connecting the bridge deck and the mold.

도3b는 도3a의 주형부분 확대도.3B is an enlarged view of the mold portion of FIG. 3A;

* 도면의 주요 부분에 대한 부호의 설명* Explanation of symbols for the main parts of the drawings

1 : 프리캐스트 콘크리트 교량바닥판 2 : 주형1: precast concrete bridge deck 2: mold

3 : 전단연결재 4 : 채움재누출방지용테이프3: Shear connector 4: Filler leakage prevention tape

5 : 간격재 6 : 전단포켓5: Spacer 6: Shear Pocket

7 : 접착제보호용비닐 8 : 하부작업대7: adhesive protection vinyl 8: lower workbench

상기 목적을 달성하기 위한 본 발명은, 프리캐스트 콘크리트 교량바닥판과 주형 간의 틈새를 채움재로 충진하여 상기 교량바닥판과 주형간 이음부를 결합하는 방법에 있어서, 기 설치된 상기 주형의 상부에 소정의 간격으로 간격재를 설치하는 제1단계; 상기 주형의 상부 가장자리에 상기 채움재의 충진시 누출을 방지하기 위한 채움재누출방지부재를 설치하는 제2단계; 상기 제2단계 수행 후, 상기 주형의 상부에 프리캐스트 콘크리트 교량바닥판을 설치하는 제3단계; 및 상기 설치된 교량바닥판에 형성된 전단포켓을 통해 상기 채움재를 부어넣어 상기 교량바닥판과 주형간의 틈새를 충진하는 제4단계를 포함한 것을 특징으로 한다.In order to achieve the above object, the present invention provides a method for joining a joint between a bridge bottom plate and a mold by filling a gap between a precast concrete bridge bottom plate and a mold with a filling material. A first step of installing the spacer; A second step of installing a filling material leakage preventing member to prevent leakage during filling of the filling material on the upper edge of the mold; A third step of installing a precast concrete bridge deck on top of the mold after performing the second step; And a fourth step of filling the gap between the bridge bottom plate and the mold by pouring the filler through the shear pocket formed in the installed bridge bottom plate.

이하, 첨부된 도면을 참조하여 본 발명에 따른 일 실시예를 상세히 설명한다.Hereinafter, with reference to the accompanying drawings will be described an embodiment according to the present invention;

도1은 본 발명의 일 실시예에 따른 프리캐스트 콘크리트 교량바닥판의 조립시공 상태를 나타낸 사시도이다.1 is a perspective view showing a state of assembly of precast concrete bridge deck according to an embodiment of the present invention.

도면에서 도면부호 1은 프리캐스트 콘크리트 교량 바닥판, 2는 주형, 3은 전단연결재, 4는 채움재누출방지용 테이프, 5는 간격재, 6은 전단포켓을 각각 나타낸다.In the drawings, reference numeral 1 denotes a precast concrete bridge deck, 2 a mold, 3 a shear connector, 4 a filling material leakage preventing tape, 5 a spacer, and 6 a shear pocket.

프리캐스트 콘크리트 교량바닥판(1)을 주형(2)의 상부에 부설할 때, 프리캐스트 콘크리트 교량바닥판(1)과 주형(2)간의 충격완화 및 프리캐스트 콘크리트 교량바닥판(1)의 높이조절 등을 위하여 프리캐스트 콘크리트 교량바닥판(1)과 주형(2)사이에는 약간의 틈새를 두는 것이 바람직하며, 이 틈새는 우수 등의 침투로 인한 부식 등을 방지하기 위하여 충진재를 이용하여 틈새를 충진하여야 한다.When laying the precast concrete bridge deck 1 on the upper part of the mold 2, the impact relief between the precast concrete bridge deck 1 and the mold 2 and the height of the precast concrete bridge deck 1 It is preferable to leave a small gap between the precast concrete bridge deck (1) and the mold (2) for the purpose of adjustment, and the gap is formed by using a filler to prevent corrosion due to penetration of rainwater. It should be filled.

도2a는 본 발명에 따른 프리캐스트 콘크리트 교량바닥판과 주형의 이음부 구조도이고, 도2b는 본 발명의 채움재누출방지용 테이프를 나타내는 도면이며, 도2c는 본 발명의 간격재를 나타내는 도면이다.Figure 2a is a structural diagram of the joint of the precast concrete bridge deck and the mold according to the present invention, Figure 2b is a view showing the filling material leakage prevention tape of the present invention, Figure 2c is a view showing the spacer of the present invention.

도면을 참조하여 본 발명에 따른 시공방법을 살펴보면 다음과 같다.Looking at the construction method according to the invention with reference to the drawings as follows.

종래와 같이 주형(2)이 설치된 상태에서 본 발명에서는 교량바닥판(1)을 상기 주형 상부에 설치하기 전에 간격재(5)를 일정한 간격으로 설치하고, 채움재의 충진시 누출을 방지하기 위한 채움재누출방지용 테이프(4)를 주형(2) 상부에 설치한 다음, 교량바닥판(1)을 주형 상부에 형성된 전단연결재(3)를 이용해 부착한다. 그런 다음, 채움재를 전단포켓을 통해 부어넣어 틈새를 충진한다.In the present invention in the state in which the mold 2 is installed as in the prior art, the spacer 5 is installed at regular intervals before the bridge bottom plate 1 is installed in the upper portion of the mold, and a filler for preventing leakage during filling of the filler. The leakage preventing tape 4 is installed on the mold 2, and then the bridge bottom plate 1 is attached using the shear connector 3 formed on the mold. The filler is then poured through the shear pocket to fill the gap.

여기서, 주형(2) 상부에 부설되는 프리캐스트 콘크리트 교량바닥판(1)과 주형(2) 사이에 간격재(5)를 미리 설치하게 되면 프리캐스트 콘크리트 교량바닥판(1)의 무게로 인한 채움재누출방지용 테이프(4)의 압착을 방지하면서 프리캐스트 콘크리트 교량바닥판(1)의 수평이동이 허용되면서 소정의 틈새도 얻을 수 있다.Here, when the spacer 5 is pre-installed between the precast concrete bridge deck 1 and the mold 2, which is placed on the mold 2, the filling material due to the weight of the precast concrete bridge deck 1 A predetermined clearance can be obtained while allowing horizontal movement of the precast concrete bridge deck 1 while preventing the compression of the leak-proof tape 4.

채움재누출방지용테이프(4)는 프리캐스트 콘크리트 교량바닥판(1)과 주형(2)간 채움재의 누출을 방지하기 위하여 압축성이 양호한 발포성고무재질로 제조된 것으로, 주형(2)과 채움재누출방지용 테이프(4)와의 부착을 쉽게하기 위하여 일면에 접착제 처리를 하였고, 현장에서는 접착제보호용비닐(7)를 제거하여 쉽게 부착할 수 있도록 하였다.Filling material leakage preventing tape (4) is made of a foamable rubber material with good compressibility in order to prevent the leakage of the filling material between the precast concrete bridge deck (1) and the mold (2), mold (2) and filling material leakage prevention tape In order to easily attach with (4), an adhesive treatment was applied to one surface, and in the field, the adhesive protection vinyl (7) was removed so that it could be easily attached.

간격재(5)는 채움재와의 일체화를 위하여 시멘트 모르터로 제작된 것이다. 이때 간격재(5)가 유지해야 되는 높이는 아래의 수학식 1과 같은 조건을 만족해야 한다.Spacer 5 is made of cement mortar for the integration with the filling material. At this time, the height that the spacer 5 should maintain must satisfy the condition as shown in Equation 1 below.

Δcom< Hspacer Δ com <H spacer

여기서, Δcom 은 채움재누출방지용 테이프(4)가 프리캐스트 콘크리트 교량바닥판(1) 무게에 의한 압착시 높이(cm)를 나타내고, Hspacer 는 프리캐스트 콘크리트 교량바닥판(1)과 주형(2)사이의 간격재 높이(cm)를 나타낸다.here, Δ com Represents the height (cm) when the filling material leakage prevention tape (4) is crimped by the weight of the precast concrete bridge deck (1), H spacer Denotes the spacer height (cm) between the precast concrete bridge deck 1 and the mold 2.

즉, 간격재의 높이는 채움재누출방지용 테이프(4)의 압착 높이보다는 높게 하여 높이 조절 및 수평이동이 허용되도록 한다.That is, the height of the spacer is higher than the compression height of the filling material leakage preventing tape 4 to allow height adjustment and horizontal movement.

한편, 채움재는 시멘트와 잔골재(모래)가 미리 혼합되어 있는 상태로서, 현장에서는 좁은 틈새의 충진을 양호하게 할 수 있도록 유동성을 확보하기 위한 유동화제와 물을 배합한 후, 충진하는 것으로 한다.On the other hand, the filling material is a state in which cement and fine aggregate (sand) are mixed in advance, and in the field, the filling agent is filled with a fluidizing agent for securing fluidity and water so as to improve filling of a narrow gap.

따라서, 본 발명에서는 프리캐스트 콘크리트 교량바닥판(1)과 주형(2)간 틈새(6)가 채움재누출방지용 테이프(4)의 압착에 의해 밀봉되어 채움재의 타설시 누출현상을 방지할 수 있으며, 프리캐스트 콘크리트 교량바닥판(1)의 상부면을 작업공간으로 활용하여 채움재를 전단포켓(6)에 부어넣어서 틈새의 충진이 가능하다. 또한, 프리캐스트 콘크리트 교량바닥판(1)과 주형(2)간 틈새의 높이 유지 및 바닥판의 미끄러짐 허용은 시멘트 모르터 재질의 간격재(5)로 해결이 가능하다.Therefore, in the present invention, the gap 6 between the precast concrete bridge deck 1 and the mold 2 is sealed by the compression of the filling material leakage preventing tape 4, thereby preventing leakage during pouring of the filling material. The filling of the gap is possible by pouring the filler into the shear pocket 6 by using the upper surface of the precast concrete bridge deck 1 as a working space. In addition, maintaining the height of the gap between the precast concrete bridge deck 1 and the mold 2 and allowing the slip of the bottom plate can be solved by the spacer 5 of cement mortar material.

따라서, 상기와 같이 이루어지는 본 발명에 의하여 프리캐스트 콘크리트 교량바닥판과 주형간의 좁은 틈새를 채움재로 충진할 때, 확실한 밀봉성을 보장하며, 또한 바닥판과 바닥판의 소정의 간격 유지를 위해 바닥판을 조여줄 때 프리캐스트 바닥판과 채움재누출방지용 테이프사이에 미끄러짐이 허용되어 다시 원위치로 복원되지 않아 소정의 목적을 달성할 수 있다. 또한, 교량하부작업대의 설치가 필요없어 해상이나 산악지역과 같이 하부작업대의 설치가 곤란한 경우에는 작업원의 안전사고방지, 공기단축 및 공사비 절감을 이룰 수 있는 효과가 있다.Therefore, when filling the narrow gap between the precast concrete bridge deck and the mold by the filling material according to the present invention made as described above, it ensures a reliable sealing, and also to maintain a predetermined gap between the bottom plate and the bottom plate Slip is allowed between the precast bottom plate and the filling material leakage preventing tape when tightening, so that it is not restored to its original position, thereby achieving a predetermined purpose. In addition, when it is difficult to install the lower work platform such as a sea or mountain area because it is not necessary to install the bridge lower work platform, there is an effect that can prevent safety accidents, reduce air, and reduce construction cost of workers.

Claims (4)

프리캐스트 콘크리트 교량바닥판과 주형 간의 틈새를 채움재로 충진하여 상기 교량바닥판과 주형간 이음부를 결합하는 방법에 있어서,In the method of filling the gap between the precast concrete bridge deck and the mold with a filler material to join the joint between the bridge deck and the mold, 기 설치된 상기 주형의 상부에 소정의 간격으로 간격재를 설치하는 제1단계;A first step of installing spacers at predetermined intervals on an upper portion of the mold; 상기 주형의 상부 가장자리에 상기 채움재의 충진시 누출을 방지하기 위한 채움재누출방지부재를 설치하는 제2단계;A second step of installing a filling material leakage preventing member to prevent leakage during filling of the filling material on the upper edge of the mold; 상기 제2단계 수행 후, 상기 주형의 상부에 프리캐스트 콘크리트 교량바닥판을 설치하는 제3단계; 및A third step of installing a precast concrete bridge deck on top of the mold after performing the second step; And 상기 설치된 교량바닥판에 형성된 전단포켓을 통해 상기 채움재를 부어넣어 상기 교량바닥판과 주형간의 틈새를 충진하는 제4단계A fourth step of filling the gap between the bridge bottom plate and the mold by pouring the filler through the shear pocket formed in the installed bridge bottom plate 를 포함하는 프리캐스트 콘크리트 교량바닥판과 주형간 이음부의 결합방법.Method of coupling the joint between the precast concrete bridge deck and the mold comprising a. 제 1 항에 있어서,The method of claim 1, 상기 채움재누출방지부재는 일면에 접착제가 처리된 발포성고무부재인 것을 특징으로 하는 프리캐스트 콘크리트 교량바닥판과 주형간 이음부의 결합방법.The filling material leakage preventing member is a method of joining the joint between the precast concrete bridge deck and the mold, characterized in that the foamed rubber member treated with an adhesive on one surface. 제 1 항 또는 제 2 항에 있어서,The method according to claim 1 or 2, 상기 간격재는 시멘트 모르터로 제조된 것을 특징으로 하는 프리캐스트 콘크리트 교량바닥판과 주형간 이음부의 결합방법.The spacer is a method of joining the joint between the precast concrete bridge deck and the mold, characterized in that made of cement mortar. 제 3 항에 있어서,The method of claim 3, wherein 상기 간격재의 높이는 채움재누출방지부재의 압착 높이보다는 높게 하여 높이 조절 및 수평이동이 가능하도록 제조된 것을 특징으로 하는 프리캐스트 콘크리트 교량바닥판과 주형간 이음부의 결합방법.The height of the spacer is higher than the compression height of the filler leakage preventing member, the coupling method of the joint between the precast concrete bridge deck and the mold, characterized in that it is manufactured to enable height adjustment and horizontal movement.
KR1019980035965A 1998-09-02 1998-09-02 Method of joining joint between precast concrete bridge deck and mold KR100296420B1 (en)

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KR101270377B1 (en) * 2009-12-10 2013-06-05 (주)대우건설 Composite girder having precast concrete segment and steel segment
CN106638254A (en) * 2016-12-30 2017-05-10 湖南省交通规划勘察设计院 Secondary main beam composite beam bridge using prefabricated composite bridge deck slabs and construction method of secondary main beam composite beam bridge
KR20190043678A (en) * 2017-10-19 2019-04-29 김동억 Method and structure of constructing girder bridge
KR102294467B1 (en) * 2021-07-15 2021-08-26 (주) 효성 Shear Connector for Coastal Structure and Coastal Structures using the Shear Connector

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KR101258841B1 (en) * 2011-02-01 2013-05-06 김근택 Precast concrete slab construction method of bridge
KR101711202B1 (en) 2015-06-29 2017-03-13 이동찬 Prefabricated precast concrete bridge deck

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JP2872346B2 (en) * 1990-05-18 1999-03-17 横河工事株式会社 Prefab slab installation method
JP2671197B2 (en) * 1995-04-13 1997-10-29 ショーボンド建設株式会社 Reinforced concrete precast floor slab

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Publication number Priority date Publication date Assignee Title
KR101270377B1 (en) * 2009-12-10 2013-06-05 (주)대우건설 Composite girder having precast concrete segment and steel segment
CN106638254A (en) * 2016-12-30 2017-05-10 湖南省交通规划勘察设计院 Secondary main beam composite beam bridge using prefabricated composite bridge deck slabs and construction method of secondary main beam composite beam bridge
KR20190043678A (en) * 2017-10-19 2019-04-29 김동억 Method and structure of constructing girder bridge
KR102294467B1 (en) * 2021-07-15 2021-08-26 (주) 효성 Shear Connector for Coastal Structure and Coastal Structures using the Shear Connector

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