KR20000009087A - Spinner for preparing two-component glass fiber - Google Patents

Spinner for preparing two-component glass fiber Download PDF

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Publication number
KR20000009087A
KR20000009087A KR1019980029278A KR19980029278A KR20000009087A KR 20000009087 A KR20000009087 A KR 20000009087A KR 1019980029278 A KR1019980029278 A KR 1019980029278A KR 19980029278 A KR19980029278 A KR 19980029278A KR 20000009087 A KR20000009087 A KR 20000009087A
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KR
South Korea
Prior art keywords
wall
spinner
glass fiber
separating plate
plate
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KR1019980029278A
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Korean (ko)
Inventor
이승주
조보익
이원식
정재익
배진서
이성철
Original Assignee
정종순
주식회사 금강
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Application filed by 정종순, 주식회사 금강 filed Critical 정종순
Priority to KR1019980029278A priority Critical patent/KR20000009087A/en
Publication of KR20000009087A publication Critical patent/KR20000009087A/en

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    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03BMANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B37/00Manufacture or treatment of flakes, fibres, or filaments from softened glass, minerals, or slags
    • C03B37/01Manufacture of glass fibres or filaments
    • C03B37/04Manufacture of glass fibres or filaments by using centrifugal force, e.g. spinning through radial orifices; Construction of the spinner cups therefor
    • C03B37/045Construction of the spinner cups
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P40/00Technologies relating to the processing of minerals
    • Y02P40/50Glass production, e.g. reusing waste heat during processing or shaping
    • Y02P40/57Improving the yield, e-g- reduction of reject rates

Abstract

PURPOSE: A spinner for mass-producing two-component glass fiber with a different chemical component by melting and spinning two kinds of fused glass through one orifice simultaneously is provided which can increase the amount of production and produce a product having a uniform physical property. CONSTITUTION: In a spinner for producing two-component glass fiber where an outer wall(5) and inner wall(6) are placed at regular intervals on the deck plate(4) formed a rotating shaft(12) in the center, a separating plate(8) and upside separating plate(17) are placed radially between them, air vents(11) communicating with the lower part of the separating plate(8) are formed on the inner wall, several guide slots(9) are formed at same intervals on the inside of outer wall(5), many orifices(10) are formed to communicate with the slots(9), the inner wall(6) is arranged to make an angle of theta degree(theta is smaller than 45 degrees and larger than 90 degrees) with the deck plate, the upside separating plate(17) takes curved shape at a prescribed curvature to spin two kinds of fused glass in one filament. This is an improved invention of Korean patent application No. 96-52273.

Description

2성분 유리섬유 제조용 스피너Spinner for Making Two-Component Glass Fibers

본 발명은 용융유리를 방사(紡絲)하여 유리섬유를 제조함에 있어서, 서로 다른 화학성분을 갖는 2종의 용융유리를 하나의 오리피스(orifice)를 통하여 동시에 융착·방사시켜 2조성의 유리섬유를 대량 제조할 수 있도록 한 2성분 유리섬유 제조용 스피너에 관한 것으로서, 본 출원인에 의해 제안된 바 있는 특허출원 제 96-52273호의 개량인 것이다.The present invention is to produce a glass fiber by spinning the molten glass, two kinds of molten glass having different chemical composition at the same time by fusion and spinning through one orifice (two orifices) The present invention relates to a spinner for producing a two-component glass fiber that enables mass production, and is an improvement of Patent Application No. 96-52273 proposed by the present applicant.

일반적으로, 단일성분으로 된 단섬유(短纖維)인 유리섬유를 집면한 집합체는 불에 잘 타지 않으면서도 보온단열 효과와 흡음성 및 내구성이 우수하여 보온단열재로서 주로 사용되고 있으나, 이는 단섬유들이 불규칙하게 중첩, 적충된 구조로 형성되므로 인해 표면으로 단섬유들의 예리한 단부가 불규칙하게 돌출되어 있어 취급중 표면 접촉에 의해서 촉감이 따갑고, 집합체 표면의 단섬유가 부스러지면서 탈리되어 작업자의 의복 등에 전이되므로써 일시적인 가려움증을 유발할 수도 있으며, 단섬유를 집면 적층시켜 판상의 집합체를 성형하고자 할 때 사용하는 결합제(binder)인 페놀수지는 환경오염을 야기시킬 수 있는 문제점을 갖고 있다.In general, the aggregate that collects single-fiber glass fibers composed of a single component is mainly used as a thermal insulation material because of its excellent thermal insulation effect, sound absorption and durability without being burned well. Due to the overlapping and overlapping structure, the sharp ends of the short fibers protrude irregularly to the surface, causing a sensation of touch due to surface contact during handling, and temporary itching as the short fibers on the surface of the aggregate are detached and transferred to workers' clothes. In addition, phenolic resin, which is a binder used to form a plate-like aggregate by stacking short fibers, has a problem of causing environmental pollution.

본 발명은 이와 같은 문제점을 해소하기 위하여, 열팽창계수가 서로 다른 2종의 용융유리를 동시에 한 가닥의 섬유로 방사시킨 후, 냉각시에 열팽창계수의 차이에 의해 자기권축성(self crimp) 즉, 스프링 형태나 불규칙적으로 꼬불꼬불한 형태의 굴곡을 갖도록 하므로써, 집면시에 별도의 결합제를 사용하지 않고도 섬유간에 서로 엉키는 성질을 이용하여 일정한 형태로 성형할 수 있도록 한 것이다.In order to solve this problem, the present invention is directed to sprinkling two kinds of molten glass having different thermal expansion coefficients into one strand of fiber at the same time. By having a curved shape or irregularly twisted shape, it is possible to form a certain shape by using the properties tangled between the fibers without using a separate binder at the time of collection.

도 1은 본 발명의 사용상태를 나타낸 단면도,1 is a cross-sectional view showing a state of use of the present invention,

도 2는 본 발명의 종단면도,2 is a longitudinal cross-sectional view of the present invention;

도 3은 본 발명의 외벽을 나타낸 일부 전개도,3 is a partially exploded view showing the outer wall of the present invention,

도 4는 본 발명의 내벽을 나타낸 일부 전개도,4 is a partially developed view showing the inner wall of the present invention,

도 5는 본 발명의 일부 발췌 사시도,5 is a partial perspective view of the present invention,

도 6은 본 발명에 따른 유리섬유의 확대 단면도이다.6 is an enlarged cross-sectional view of the glass fiber according to the present invention.

* 도면의 주요 부분에 대한 부호의 설명 *Explanation of symbols on the main parts of the drawings

1:용해로, 2a, 2b:용융유리,1: melting furnace, 2a, 2b: molten glass,

3a, 3b:공급관, 4:바닥판,3a, 3b: supply pipe, 4: bottom plate,

5:외벽, 6:내벽,5: outer wall, 6: inner wall,

7:스피너(spinner), 8:분리판,7: spinner, 8: separator,

9:안내홈, 10:오리피스(orifice),9: home, 10: orifice,

11:통공, 12:회전축,11: through hole, 12: rotating shaft,

13:버너(burner), 14:고압공기 분사장치,13: burner, 14: high pressure air injector,

15:유리섬유, 16:이송장치,15: glass fiber, 16: feeder,

17:상부 분리판.17: Upper separator.

이하, 본 발명을 첨부된 도면에 의해 보다 상세히 설명하면 다음과 같다.Hereinafter, the present invention will be described in more detail with reference to the accompanying drawings.

도 1은 본 고안의 사용상태를 나타낸 단면도로서, 별도의 용해로(1)로부터 용융 공급되는 서로 다른 성분의 2가지 용융유리(2a, 2b)가 공급관(3a, 3b)을 통해 각각 하방의 스피너(7)로 공급되면, 스피너(7)는 버너(13)에 의해 일정한 온도로 가열된 상태에서 별도의 동력원이 회전축(12)을 구동시키므로써 고속으로 회전하여 스피너(7)에 공급된 용융유리(2a, 2b)가 원심력에 의해 외측으로 흘러 유리섬유(15)로 방사되고, 연속방사되는 유리섬유(15)는 측상방 외연에 설치된 고압공기분사장치(14)에 의해 하향 절곡됨과 동시에 연신·냉각되면서 이송장치(16)로 낙하하여 후작업 공정으로 이송되는 것을 나타낸 것이다.1 is a cross-sectional view showing a state of use of the present invention, the two molten glass (2a, 2b) of the different components melt-fed from the separate melting furnace (1) through the supply pipe (3a, 3b), respectively, the spinner ( When the spinner 7 is supplied to the molten glass 7, the molten glass supplied to the spinner 7 is rotated at high speed by a separate power source driving the rotary shaft 12 while the spinner 7 is heated to a constant temperature by the burner 13. 2a, 2b) flows outward by the centrifugal force and is radiated to the glass fiber 15, and the continuous glass fiber 15 is bent downwardly by the high-pressure air spraying device 14 installed on the outer edge and stretched and cooled. While falling to the conveying device 16 is shown to be transferred to the post-work process.

도 2는 본 발명의 종단면도로서, 공급관(3a, 3b)을 통해 공급되는 서로 다른 성분의 2가지 용융유리(2a, 2b)가 각각 스피너(7)의 내벽(6)과 외벽(5) 사이에 방사상으로 설치되는 분리판(8)들 사이의 공간과 이에 연결된 상부분리판(17) 또는 내벽(6)과 회전축(12) 사이를 통과하여 바닥판(4)으로 직접 공급되므로서, 원심력에 의해 일측 용융유리(2b)는 내벽(6)에 형성된 통공(11)을 통하여 분리판(8)의 저부로 안내되면서 외벽(5)측으로 이송되고 타측 용융유리(2a)는 상부분리판(17)과 분리판(8)들 사이의 공간으로 낙하하여 외벽(5)측으로 이송되어 양측 용융유리(2a, 2b)가 안내홈(9)에서 분리판(8)을 중심으로 합치되면서 각 오리피스(10)를 통해 한 가닥의 유리섬유(15)로 방사되는 것을 나타낸 것이다.FIG. 2 is a longitudinal sectional view of the present invention, in which two molten glasses 2a and 2b of different components supplied through supply pipes 3a and 3b are formed between the inner wall 6 and the outer wall 5 of the spinner 7, respectively. It is supplied directly to the bottom plate (4) through the space between the separation plate (8) which is radially installed in the upper plate and connected to the upper separation plate (17) or inner wall (6) and the rotating shaft (12), One side of the molten glass (2b) is guided to the bottom of the separation plate 8 through the through hole 11 formed in the inner wall (6) to the outer wall (5) side and the other side of the molten glass (2a) is the upper separation plate (17) And falling into the space between the separation plates 8 and transferred to the outer wall 5 side, so that both molten glass 2a and 2b are joined to the separation plate 8 in the guide groove 9 with respect to each orifice 10. It is shown to be emitted through a strand of glass fiber 15 through.

도 3은 본 발명의 외벽을 보인 일부 전개도로서, 스피너(7)의 내면에 등간격으로 다수의 안내홈(9)과 분리판(8)의 중심이 교차하는 위치에 외벽(5)을 관통하여 오리피스(10)가 형성됨을 나타낸 것이다.3 is a partially exploded view showing the outer wall of the present invention, through the outer wall 5 at a position where the centers of the plurality of guide grooves 9 and the separating plate 8 intersect at equal intervals on the inner surface of the spinner 7. It is shown that the orifice 10 is formed.

도 4는 본 발명의 내벽을 보인 일부 전개도로서, 스피너(7)의 내벽(6)에 분리판(8)과 상부 분리판(17)에 의해 형성된 저부 공간부와 연통되는 통공(11)이 형성된 것을 나타낸 것이다. 이때, 상부 분리판(17)은 상면 소정의 곡률을 가지므로서 상부 분리판(17)에 낙하된 유리용융물(2b)이 양측공간으로 보다 잘 흘러 들어 가도록 하기 위해 만곡진 형태의 '' 모양을 갖는다.4 is a partially exploded view showing the inner wall of the present invention, in which the through hole 11 is formed in the inner wall 6 of the spinner 7 in communication with the bottom space formed by the separating plate 8 and the upper separating plate 17. It is shown. At this time, the upper separator 17 has a predetermined curvature on the upper surface, so that the glass melt 2b dropped on the upper separator 17 flows into the two side spaces better. 'Has a shape.

도 5는 본 발명의 일부 발췌 사시도로서, 스피너(7)의 내벽(6)과 외벽(5) 사이에 분리판(8)과 상부 분리판(17)이 형성됨을 나타낸 것으로, 내벽(6)과 회전축(12) 사이에 낙하한 용융유리가 원심력에 의해 이동하다가 내벽(6)을 따라 상부로 이동하여 다른 조성의 용융유리와 합쳐지는 것을 방지하기 위하여 내벽(6)이 스피너(7) 바닥판에 대하여 θ°(45°< θ < 90°)만큼의 각도를 가지며 형성된 것을 나타낸 것이다.FIG. 5 is a perspective view of a part of the present invention, which shows that the separating plate 8 and the upper separating plate 17 are formed between the inner wall 6 and the outer wall 5 of the spinner 7. In order to prevent the molten glass dropped between the rotating shafts 12 by centrifugal force and then moved upward along the inner wall 6 to merge with the molten glass of different composition, the inner wall 6 is attached to the bottom plate of the spinner 7. It shows that formed with an angle of θ ° (45 ° <θ <90 °) with respect to.

도 6은 본 발명에 따른 유리섬유의 단면도를 나타낸 것으로 2가지 성분의 용융유리(2a, 2b)가 반구형으로 합치되어 한 가닥의 유리섬유(15)로 성형된 것을 나타낸 것이다.Figure 6 shows a cross-sectional view of the glass fiber according to the present invention, showing that the molten glass (2a, 2b) of the two components are formed into a hemispherical shape formed into a glass fiber 15 of one strand.

이와 같은 본 발명은 스피너(7)의 강한 회전력에 따라 용융유리(2a, 2b)가 상당한 원심력을 갖게 되므로 오리피스(10)를 통해 여러가닥의 유리섬유(15)가 방사상으로 강하게 방사되게 되는바, 이때 측방에 설치된 고압공기분사장치(14)가 고압의 공기를 분사하므로서 유리섬유(15)를 하방으로 절곡시킴과 동시에 연신·냉각시키게 되고 이렇게 제조된 2성분 유리섬유는 이성분 용융유리(2a, 2b)간의 냉각에 따른 열팽창계수의 차이가 생겨 수축 편차가 발생되어 유리섬유(15)가 꼬불꼬불한 상태로 굴곡되거나 스프링 형태로 굴곡되는 등의 자기 권축성을 갖도록 하므로서 이를 집면하여 일정한 형태로 성형할 경우 결합제를 사용하지 않고도 섬유간의 엉킴에 의해 용이하게 성형할 수 있게 되는 것이다. 또한, 이러한 권축성은 취급시 표면의 접촉시에도 촉감을 부드럽게 한다.In the present invention as described above, since the molten glass 2a and 2b have a significant centrifugal force according to the strong rotational force of the spinner 7, the plurality of strands of glass fiber 15 are radially strongly radiated through the orifice 10, At this time, the high-pressure air spraying device 14 installed at the side bends the glass fiber 15 downward while simultaneously injecting high pressure air, and at the same time, stretches and cools the two-component glass fiber thus manufactured. The difference in thermal expansion coefficient due to cooling between 2b) causes shrinkage deviation so that the glass fiber 15 has a magnetic crimping property such as being bent in a tortuous state or bent in a spring shape, and then molded into a certain shape by picking it up. In this case, it is possible to easily mold by entanglement between fibers without using a binder. In addition, this crimping property softens the touch even upon contact with the surface during handling.

한편, 스피너(7)의 내벽(6)이 θ°(45°< θ < 90°)의 각도를 갖게 한 것은 회전축(12)과 내벽(6) 사이로 낙하한 용융유리(2b)가 원심력에 의하여 외벽(5)측으로 이동할 때 용융유리(2b)가 내벽(6)을 따라 상부로 진행하여 타측 용융유리(2a)와 혼합될 수 있는 가능성을 배제하기 위한 것이며, 상부 분리판(17)의 상면을 '' 모양을 갖도록 한 것은 상부로 공급되는 용융유리(2b)가 상부 분리판(17)에 낙하하여 회전축(12)과 내벽(6)사이에 공급되는 용융유리(2a)와 섞이는 것을 방지하기 위한 것이다.On the other hand, the inner wall 6 of the spinner 7 has an angle of θ ° (45 ° <θ <90 °) because the molten glass 2b dropped between the rotating shaft 12 and the inner wall 6 by centrifugal force. This is to exclude the possibility that the molten glass 2b may move upward along the inner wall 6 to be mixed with the other molten glass 2a when moving toward the outer wall 5, and the upper surface of the upper separating plate 17 may be removed. ' The shape is to prevent the molten glass 2b supplied to the upper portion from falling down the upper separator 17 and mixing with the molten glass 2a supplied between the rotating shaft 12 and the inner wall 6. .

이상에서와 같이, 서로 다른 성분을 갖는 2가지 성분의 용융유리를 한 가닥으로 방사되도록 하므로서 냉각시 상호 수축 편차에 의한 자기권축성을 갖도록 하여 결합제를 사용하지 않고도 일정형태로의 성형이 용이토록 함은 물론, 원심력에 의해 단위시간당 방사량을 증대시키게 되는 등의 지대한 효과를 제공케 되며, 또한 다른 이중유리섬유 제조용 스피너와는 달리 구조가 간단하면서도 두 가지 용융유리간의 스피너 내에서의 혼합가능성을 극소화시켜 보다 균일한 물성의 제품을 생산할 수 있다.As described above, the molten glass of the two components having different components are spun into one strand, so that they have a self crimping property due to mutual shrinkage variation during cooling, so that the molding to a certain form without using a binder is easy. Of course, it provides a great effect, such as increasing the radiation amount per unit time by centrifugal force, and unlike other double glass fiber manufacturing spinners, the structure is simple and minimizes the possibility of mixing in the spinner between the two molten glass It can produce products of uniform physical properties.

Claims (3)

회전축을 중심으로 형성되는 바닥판(4)에 외벽(5)과 내벽(6)이 일정간격으로 설치되어 이들 사이에 분리판(8)과 상부 분리판(17)이 방사상으로 설치되고, 내벽(6)에 분리판(8)의 하부와 연통되는 통공(11)이 형성되며, 외벽(5)의 내연에는 등간격으로 다수의 안내홈(9)이 형성되어 이에 연통되도록 관통하는 다수의 오리피스(10)가 형성된 2성분 유리섬유 제조용 스피너.The outer wall 5 and the inner wall 6 are installed at a predetermined interval on the bottom plate 4 formed around the rotating shaft, and the separation plate 8 and the upper separation plate 17 are radially installed therebetween, and the inner wall ( 6 is formed in the through hole 11 in communication with the lower portion of the separating plate 8, the plurality of orifices penetrating so as to communicate with the plurality of guide grooves 9 are formed at equal intervals in the inner edge of the outer wall (5) ( 10) spinner for producing a two-component glass fiber formed. 제 1항에 있어서, 내벽(6)이 바닥판(4)과 θ°(45°< θ < 90°)의 각도를 가지며 배열된 2성분 유리섬유 제조용 스피너.The spinner according to claim 1, wherein the inner wall (6) is arranged at an angle of θ ° (45 ° <θ <90 °) with the bottom plate (4). 제 1항에 있어서, 상부 분리판(17)이 소정곡률로 만곡진 '' 모양으로 형성된 2성분 유리섬유 제조용 스피너.The method according to claim 1, wherein the upper separator 17 is curved with a predetermined curvature ' Spinner for manufacturing two-component glass fibers formed into shapes.
KR1019980029278A 1998-07-21 1998-07-21 Spinner for preparing two-component glass fiber KR20000009087A (en)

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Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO1996005745A1 (en) * 1994-08-24 1996-02-29 Rocafort Y Huete Juan Jose Polyvalent textile sheet applicable to the configuration of various garments
KR19980034270A (en) * 1996-11-06 1998-08-05 정종순 Spinner for Making Two-Component Glass Fibers
KR19990061616A (en) * 1997-12-31 1999-07-26 정종순 Spinner for Making Two-Component Glass Fibers

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO1996005745A1 (en) * 1994-08-24 1996-02-29 Rocafort Y Huete Juan Jose Polyvalent textile sheet applicable to the configuration of various garments
KR19980034270A (en) * 1996-11-06 1998-08-05 정종순 Spinner for Making Two-Component Glass Fibers
KR19990061616A (en) * 1997-12-31 1999-07-26 정종순 Spinner for Making Two-Component Glass Fibers

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