KR20000005938U - Flooring with oil coated fiber layer - Google Patents
Flooring with oil coated fiber layer Download PDFInfo
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- KR20000005938U KR20000005938U KR2019980016877U KR19980016877U KR20000005938U KR 20000005938 U KR20000005938 U KR 20000005938U KR 2019980016877 U KR2019980016877 U KR 2019980016877U KR 19980016877 U KR19980016877 U KR 19980016877U KR 20000005938 U KR20000005938 U KR 20000005938U
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- oil
- fiber layer
- layer
- flooring
- foamed
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
- B32B5/02—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/12—Layered products comprising a layer of synthetic resin next to a fibrous or filamentary layer
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/30—Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers
- B32B27/304—Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers comprising vinyl halide (co)polymers, e.g. PVC, PVDC, PVF, PVDF
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
- B32B5/22—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed
- B32B5/24—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer
- B32B5/245—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer another layer next to it being a foam layer
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
- B32B5/22—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed
- B32B5/24—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer
- B32B5/26—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer another layer next to it also being fibrous or filamentary
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
- B32B7/04—Interconnection of layers
- B32B7/12—Interconnection of layers using interposed adhesives or interposed materials with bonding properties
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2255/00—Coating on the layer surface
- B32B2255/02—Coating on the layer surface on fibrous or filamentary layer
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
- B32B2262/10—Inorganic fibres
- B32B2262/101—Glass fibres
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2266/00—Composition of foam
- B32B2266/02—Organic
- B32B2266/0214—Materials belonging to B32B27/00
- B32B2266/0221—Vinyl resin
- B32B2266/0235—Vinyl halide, e.g. PVC, PVDC, PVF, PVDF
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2471/00—Floor coverings
Landscapes
- Floor Finish (AREA)
Abstract
본 고안은 섬유층 표면에 인쇄를 하고 기름을 코팅시키거나 기름에 침적시킨 후 그 이면에 글래스파이버를 적층시키고, 선택적으로 그 하부에 발포 또는 비발포 PVC층을 적층시켜 광폭으로 제조하므로써 고풍스러운 전통미를 나타내는 동시에 외관의 단조로움에서 탈피하여 다양한 분위기를 창출하고, 조각 시공 불편을 해소 할 수 있으며, 난방시에 발생될 수 있는 제품의 변형을 방지할 수 있고, 보행감 개선 및 바닥요철의 표면 전사 예방효과를 갖는 기름을 코팅시킨 섬유층을 갖는 바닥재에 관한 것이다.The present invention is made by printing the surface of the fiber layer, coating the oil or depositing the oil, and then laminating the glass fiber on the back side, and selectively laminating the foamed or non-foamed PVC layer on the lower side to produce the old-fashioned traditional beauty. At the same time, it can escape from the monotony of appearance and create various atmospheres, eliminate the inconvenience of sculpting construction, prevent deformation of products that may occur during heating, improve walking feeling and prevent surface transfer of floor irregularities. A flooring material having a fiber layer coated with an oil having an effect.
Description
본 고안은 섬유층 표면에 인쇄를 하고 기름을 코팅시키거나 침적시킨 후 그 이면에 글래스파이버를 적층시키고, 선택적으로 그 하부에 발포 또는 비발포 PVC층을 적층시켜 광폭으로 제조된 바닥재에 관한 것이다.The present invention relates to a flooring made of a wide width by printing on the surface of the fiber layer and coating or depositing oil and then laminating glass fibers on the back side, and optionally laminating a foamed or non-foamed PVC layer on the bottom thereof.
종래의 통상적인 기름장판은 대한민국 특허공고 제 89-1791호에 공지되어 있는 바와 같이 천연 또는 합성섬유 등을 이용하여 직물을 제조하고 여러 종류의 기름, 예를 들어 들기름, 콩기름, 아마유 중에서 선택된 1종 또는 2종 이상의 혼합유를 상기한 직물에 코팅하여 원하는 크기의 조각으로 제조한 후 이 조각들을 여러장 연결하여 바닥에 시공하였는데, 일반적인 바닥재와는 달리 표면이 합성수지가 아니기 때문에 고풍스러운 전통미를 창출할 수 있는 장점은 있으나, 상기한 직물에 별도의 인쇄를 하지 않으므로 외관이 단조롭고, 조각 형태로 제조되므로 조각을 여러장 연결하여 시공함에 따라 시공이 불편하며, 별도의 치수 보강재를 사용하지 않고 직물 단독으로 구성시킴으로 인해 열에 대한 치수 안정성이 부족하여 시공후 바닥 난방시 제품의 치수 변형이 발생될 수도 있고, 특히 보행시 쿠션감이 부족하고 바닥의 요철이 표면으로 드러나는 문제점이 있다.Conventional conventional oil sheets are fabricated from natural or synthetic fibers and the like, as known in Korean Patent Publication No. 89-1791, and selected from various types of oils such as oil, soybean oil, and linseed oil. Alternatively, two or more kinds of mixed oils were coated on the above fabrics to produce pieces of a desired size, and then the pieces were connected to each other and constructed on the floor. Unlike ordinary flooring materials, the surface is not synthetic resin, so it can create an old-fashioned traditional beauty. Although there is an advantage, the separate fabric is not printed on the above fabric, and the appearance is monotonous, and is manufactured in the form of pieces. Therefore, the construction is inconvenient by connecting several pieces, and the fabric alone does not use a separate dimension reinforcement material. Due to the lack of dimensional stability due to heat, the value of the product during floor heating after construction It may be deformed, in particular the lack of cushioning during walking and the unevenness of the floor surface revealed the problems.
본 고안은 상기한 바와 같은 종래의 기름장판의 문제점을 해결하기 위하여 안출된 것으로서, 본 고안의 목적은 고풍스러운 전통미를 나타내는 동시에 외관의 단조로움에서 탈피하여 다양한 분위기를 창출하고, 조각 시공 불편을 해소 할 수 있으며, 난방시에 발생될 수 있는 제품의 변형을 예방할 수 있고, 보행감 개선 및 바닥요철 표면 전사 예방의 효과를 갖는 기름을 코팅시킨 섬유층을 갖는 바닥재를 제공하는 것이다.The present invention was devised to solve the problems of the conventional oil plate as described above, the object of the present invention is to show a traditional traditional beauty and at the same time to escape from the monotony of the appearance to create a variety of atmosphere, eliminating the inconvenience of construction work It is possible to prevent deformation of the product that may occur during heating, and to provide a flooring material having an oil-coated fiber layer having an effect of improving gait feeling and preventing uneven surface transfer.
도 1은 본 고안의 일예에 따른 바닥재의 단면도이다.1 is a cross-sectional view of the flooring according to an embodiment of the present invention.
***** 도면의 주요 부분에 대한 부호의 설명 ********** Explanation of symbols for the main parts of the drawing *****
1. 기름 코팅층 2. 섬유층1. oil coating layer 2. fiber layer
3. 접착층 4. 글래스파이버층3. Adhesive layer 4. Glass fiber layer
5. 발포 또는 비발포 PVC층 6. 인쇄무늬5. Foamed or non-foamed PVC layer 6. Printed pattern
상기한 목적을 달성하기 위하여, 본 고안에서는 섬유층 표면에 인쇄를 하므로써 다양한 분위기를 연출하고 기름을 코팅시키거나 기름에 침적시킨 후, 상기 기름코팅 섬유층 이면에 글래스파이버를 적층시키므로써 난방시의 치수 안정성을 도모하고, 그 하부에 발포 또는 비발포 PVC층을 적층시키므로써 쿠션감과 바닥요철의 표면으로의 전사를 방지한 것을 특징으로 한다.In order to achieve the above object, in the present invention, by printing on the surface of the fiber layer to produce a variety of atmospheres and coating the oil or immersed in oil, dimensional stability during heating by laminating glass fibers on the back of the oil-coated fiber layer It is characterized by preventing the transfer to the surface of the cushioning and floor irregularities by laminating a foamed or non-foamed PVC layer on the bottom.
본 고안에 따른 기름을 코팅시킨 섬유층을 갖는 바닥재는 일반적인 바닥재의 제조공정과 동일한 공정으로 생산할 수 있는데, 이를 일반적인 가정용 바닥재를 일예로 본 고안에 첨부된 도면을 참조하여 상세하게 설명하나, 본 고안의 바닥재의 구조가 하기예에 한정되는 것은 아니다.Flooring having an oil-coated fiber layer according to the present invention can be produced in the same process as the manufacturing process of the general flooring, which will be described in detail with reference to the drawings attached to the present invention as an example of a general household flooring, The structure of the flooring material is not limited to the following example.
본 고안에 따른 바닥재에 있어서, 도 1에 도시된 바와 같이 천연 또는 합성섬유 등을 이용하여 광폭의 시트로 제작된 섬유층(2)은 접착층(3)을 매개로 하여 글래스파이버층(4)과 적층되는데, 접착층(3)은 예를 들어 중합도가 1000~3000인 내열성이 우수한 염화비닐수지 100중량부와 상용성이 우수한 가소제 50~100중량부, 충진제 0~200중량부를 혼합한 후 30~60분 가량 고속교반하여 만든 플라스티졸을 사용할 수 있다. 접착층(3) 형성시 플라스티졸은 섬유층(2)의 하부에 반쯤 스며들게 되며, 후술하는 나이프코팅 또는 롤코팅에 의한 기름코팅시에는 기름코팅층도 섬유층(2)의 상부에 반쯤 스며들게 되어, 플라스티졸과 기름코팅층이 조화를 이루게 된다.In the flooring according to the present invention, as shown in Figure 1, the fiber layer (2) made of a wide sheet using natural or synthetic fibers, etc. are laminated with the glass fiber layer (4) via the adhesive layer (3) The adhesive layer 3 is, for example, 30 to 60 minutes after mixing 100 parts by weight of a vinyl chloride resin having a high polymerization degree of 1000 to 3000 with 50 to 100 parts by weight of a plasticizer having excellent compatibility and 0 to 200 parts by weight of a filler. Plastisol made by high speed stirring can be used. When the adhesive layer 3 is formed, the plastisol penetrates half of the fibrous layer 2, and when the oil coating is performed by knife or roll coating, which will be described later, the oil coating layer also penetrates half of the fibrous layer 2. The sol and oil coating layer are in harmony.
상기 섬유층(2) 위에 그라비아 인쇄나 로타리 또는 전사지를 이용하여 다양한 무늬의 인쇄무늬(6)를 형성한다.The printed pattern 6 of various patterns is formed on the fiber layer 2 using gravure printing, rotary or transfer paper.
인쇄무늬가 형성된 상기 섬유층(2)을 들기름, 아마유, 콩기름중 1종 이상을 사용하여 기름코팅한다. 기름코팅 방법은 특별히 제한되지 않으며, 예를 들어 기름을 졸코팅 방법을 이용하여 섬유층에 살포한 후 나이프 코팅(knife coating)하거나 프레스롤을 이용한 롤코팅(Roll coating) 또는 섬유층을 기름에 단순 함침시키는 딥 코팅(dip coating)이나 대한민국 특허공고 89-1791호에 개시되어 있는 딥 코팅(dip coating) 방법을 사용할 수도 있다.The fibrous layer 2 having a printed pattern is coated with oil using at least one of perilla oil, linseed oil and soybean oil. The oil coating method is not particularly limited. For example, oil is sprayed onto the fiber layer using a sol coating method, and then knife coated or roll coating using a press roll or a simple impregnation of the fiber layer in the oil. Dip coating or the dip coating method disclosed in Korean Patent Publication No. 89-1791 may be used.
기름은 수분 및 불순물 제거를 위하여 200℃~500℃에서 일정 시간 가열 및 냉각시켜 제조한다. 이때 원하는 품질 특성이나 제조설비의 특성에 따라 충진제, 안료 및 내열 안정제 등을 기름에 적정량 첨가하여 사용할 수도 있다.Oil is prepared by heating and cooling for a period of time at 200 ℃ to 500 ℃ to remove moisture and impurities. In this case, a suitable amount of filler, pigment, heat stabilizer, etc. may be added to oil according to desired quality characteristics or characteristics of manufacturing equipment.
코팅된 기름은 열풍을 이용하여 건조시킨 후 표면의 평활도 부여를 위하여 표면이 평활한 엠보스롤(Emboss Roll)로 후가공(Smoothing)하거나, 표면터치감 증대를 위하여 요철형 엠보스롤(Emboss Roll)로 후가공(Emboss Roll)을 한다.The coated oil is dried using hot air and then smoothed with an emboss roll to give the surface smoothness, or an uneven emboss roll to increase the surface touch. Use Emboss Roll to finish.
또한 본 고안에서는 바닥재에 쿳션성을 주기 위하여 상기 글래스파이버층의하부에 발포 또는 비발포 하부층(5)을 적층한다. 이때에 적용되는 하부층은 PVC 페이스트 수지 100중량부, 가소제 30~70중량부, 안정제 1~3중량부, 선택적으로 발포제 1~5중량부, 충진제 10~50중량부, 아연계 촉진제 1~5중량부를 정량 투입하여 고속 임펠러가 있는 믹서기에서 10~40분간 혼합하며 내부 온도를 40℃ 이하가 되게 유지하는 졸(SOL) 가공방법이나, PVC 스트레이트 수지 100중량부, 가소제 40~70중량부, 안정제 1~3중량부, 선택적으로 발포제 1~5중량부, 충진제 10~50중량부, 아연계 촉진제 1~5중량부를 정량 투입하여 슈퍼 믹서기에서 5~20분간 혼합하며 카렌다에서 압연가공하거나 티다이에서 압출가공한 시트를 적층하여 190~250℃에서 발포한 형태를 얻거나, 비발포 시트층을 적층하는 것이 가능하다.In addition, in the present invention, a foamed or non-foamed lower layer 5 is laminated below the glass fiber layer to give cushioning properties to the flooring material. The lower layer applied at this time is 100 parts by weight of PVC paste resin, 30 to 70 parts by weight of plasticizer, 1 to 3 parts by weight of stabilizer, optionally 1 to 5 parts by weight of blowing agent, 10 to 50 parts by weight of filler, 1 to 5 parts by weight of zinc-based accelerator SOL processing method for mixing 10-40 minutes in a mixer with a high-speed impeller and keeping the internal temperature below 40 ° C, 100 parts by weight of PVC straight resin, 40 to 70 parts by weight of plasticizer, stabilizer 1 ~ 3 parts by weight, optionally 1 to 5 parts by weight of blowing agent, 10 to 50 parts by weight of filler, 1 to 5 parts by weight of zinc-based accelerator, and mixed in a super blender for 5 to 20 minutes, rolled in calendar or extruded in Ti-die It is possible to obtain a form in which the processed sheet is laminated and foamed at 190 to 250 ° C., or to laminate a non-foamed sheet layer.
이상에서 설명된 바와 같은 본 고안에 따른 바닥재는 종래의 섬유층에 단순히 기름을 코팅시켜 제조된 기름장판과는 달리 인쇄를 통한 외관의 단조로움에서 탈피하여 다양한 외관 분위기를 창출할 수 있고, 광폭 제품 제조로 종래의 기름장판을 이용할 경우의 조각 시공에 따른 불편을 해소할 수 있으며, 글래스파이버층을 섬유층과 적층시켜 난방시에 발생될 수 있는 제품 변형을 예방할 수 있고, 섬유층 하부에 발포 또는 비발포 PVC층을 적층시켜 보행감 개선 및 바닥 요철 표면 전사 예방 등의 우수한 효과를 갖는다.As described above, the flooring according to the present invention can create a variety of exterior atmospheres by breaking away from the monotony of the exterior through printing, unlike the oil sheet prepared by simply coating oil on a conventional fiber layer, and manufacturing a wide product. As a conventional oil sheet, the inconvenience caused by the construction of the sculpture can be eliminated, and the glass fiber layer is laminated with the fiber layer to prevent product deformation that may occur during heating, and the foamed or non-foamed PVC is placed under the fiber layer. By laminating the layer, it has excellent effects such as improvement of walking feeling and prevention of surface uneven surface transfer.
Claims (2)
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| KR2019980016877U KR200318306Y1 (en) | 1998-09-05 | 1998-09-05 | A floor with an oil coated fiber layer |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| KR2019980016877U KR200318306Y1 (en) | 1998-09-05 | 1998-09-05 | A floor with an oil coated fiber layer |
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| Publication Number | Publication Date |
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| KR20000005938U true KR20000005938U (en) | 2000-04-06 |
| KR200318306Y1 KR200318306Y1 (en) | 2004-01-31 |
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