KR19990049776A - Method of manufacturing 3-layer moisture-permeable waterproof fabric - Google Patents
Method of manufacturing 3-layer moisture-permeable waterproof fabric Download PDFInfo
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- KR19990049776A KR19990049776A KR1019970068773A KR19970068773A KR19990049776A KR 19990049776 A KR19990049776 A KR 19990049776A KR 1019970068773 A KR1019970068773 A KR 1019970068773A KR 19970068773 A KR19970068773 A KR 19970068773A KR 19990049776 A KR19990049776 A KR 19990049776A
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- fabric
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- manufacturing
- release material
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- 239000004744 fabric Substances 0.000 title claims abstract description 51
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 9
- 238000000576 coating method Methods 0.000 claims abstract description 25
- 239000011248 coating agent Substances 0.000 claims abstract description 21
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 21
- 239000012528 membrane Substances 0.000 claims abstract description 14
- 239000000463 material Substances 0.000 claims abstract description 13
- 229920005749 polyurethane resin Polymers 0.000 claims abstract description 10
- 238000000034 method Methods 0.000 claims abstract description 9
- 239000004745 nonwoven fabric Substances 0.000 claims abstract description 9
- 239000003495 polar organic solvent Substances 0.000 claims abstract description 4
- 229920003002 synthetic resin Polymers 0.000 claims abstract description 4
- 239000000057 synthetic resin Substances 0.000 claims abstract description 4
- 229920000642 polymer Polymers 0.000 claims abstract description 3
- YCKRFDGAMUMZLT-UHFFFAOYSA-N Fluorine atom Chemical compound [F] YCKRFDGAMUMZLT-UHFFFAOYSA-N 0.000 claims description 7
- 229910052731 fluorine Inorganic materials 0.000 claims description 7
- 239000011737 fluorine Substances 0.000 claims description 7
- 239000002253 acid Substances 0.000 claims description 6
- 229920000728 polyester Polymers 0.000 claims description 6
- 239000004952 Polyamide Substances 0.000 claims description 4
- 229920002647 polyamide Polymers 0.000 claims description 4
- 239000011888 foil Substances 0.000 claims description 3
- 239000000203 mixture Substances 0.000 claims description 3
- 230000035699 permeability Effects 0.000 abstract description 14
- 230000006866 deterioration Effects 0.000 abstract description 2
- 230000035939 shock Effects 0.000 abstract 1
- 229920005989 resin Polymers 0.000 description 11
- 239000011347 resin Substances 0.000 description 11
- ZWEHNKRNPOVVGH-UHFFFAOYSA-N 2-Butanone Chemical compound CCC(C)=O ZWEHNKRNPOVVGH-UHFFFAOYSA-N 0.000 description 9
- 238000003490 calendering Methods 0.000 description 6
- 239000000853 adhesive Substances 0.000 description 5
- 230000001070 adhesive effect Effects 0.000 description 5
- 239000005871 repellent Substances 0.000 description 5
- 239000004677 Nylon Substances 0.000 description 4
- 239000000835 fiber Substances 0.000 description 4
- 229920001778 nylon Polymers 0.000 description 4
- 229920002635 polyurethane Polymers 0.000 description 4
- 239000004814 polyurethane Substances 0.000 description 4
- 239000007787 solid Substances 0.000 description 4
- ZMXDDKWLCZADIW-UHFFFAOYSA-N N,N-Dimethylformamide Chemical compound CN(C)C=O ZMXDDKWLCZADIW-UHFFFAOYSA-N 0.000 description 3
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 3
- 239000003795 chemical substances by application Substances 0.000 description 3
- 239000000243 solution Substances 0.000 description 3
- 239000002904 solvent Substances 0.000 description 3
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 description 2
- JOYRKODLDBILNP-UHFFFAOYSA-N Ethyl urethane Chemical compound CCOC(N)=O JOYRKODLDBILNP-UHFFFAOYSA-N 0.000 description 2
- 229920000877 Melamine resin Polymers 0.000 description 2
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 2
- 239000007864 aqueous solution Substances 0.000 description 2
- 230000000052 comparative effect Effects 0.000 description 2
- 238000003475 lamination Methods 0.000 description 2
- JDSHMPZPIAZGSV-UHFFFAOYSA-N melamine Chemical compound NC1=NC(N)=NC(N)=N1 JDSHMPZPIAZGSV-UHFFFAOYSA-N 0.000 description 2
- 230000000704 physical effect Effects 0.000 description 2
- 239000000843 powder Substances 0.000 description 2
- 229920002994 synthetic fiber Polymers 0.000 description 2
- 239000012209 synthetic fiber Substances 0.000 description 2
- UXVMQQNJUSDDNG-UHFFFAOYSA-L Calcium chloride Chemical compound [Cl-].[Cl-].[Ca+2] UXVMQQNJUSDDNG-UHFFFAOYSA-L 0.000 description 1
- 229920000742 Cotton Polymers 0.000 description 1
- WHNWPMSKXPGLAX-UHFFFAOYSA-N N-Vinyl-2-pyrrolidone Chemical compound C=CN1CCCC1=O WHNWPMSKXPGLAX-UHFFFAOYSA-N 0.000 description 1
- 229920000297 Rayon Polymers 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 230000032683 aging Effects 0.000 description 1
- 125000001931 aliphatic group Chemical group 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 238000009835 boiling Methods 0.000 description 1
- 229910000019 calcium carbonate Inorganic materials 0.000 description 1
- 239000001110 calcium chloride Substances 0.000 description 1
- 229910001628 calcium chloride Inorganic materials 0.000 description 1
- 239000003054 catalyst Substances 0.000 description 1
- 229920002678 cellulose Polymers 0.000 description 1
- 239000001913 cellulose Substances 0.000 description 1
- 229920002301 cellulose acetate Polymers 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 239000003431 cross linking reagent Substances 0.000 description 1
- 238000010790 dilution Methods 0.000 description 1
- 239000012895 dilution Substances 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 229920001971 elastomer Polymers 0.000 description 1
- 239000000839 emulsion Substances 0.000 description 1
- 210000002615 epidermis Anatomy 0.000 description 1
- 238000011156 evaluation Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 239000012948 isocyanate Substances 0.000 description 1
- 150000002513 isocyanates Chemical class 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- FJQXCDYVZAHXNS-UHFFFAOYSA-N methadone hydrochloride Chemical compound Cl.C=1C=CC=CC=1C(CC(C)N(C)C)(C(=O)CC)C1=CC=CC=C1 FJQXCDYVZAHXNS-UHFFFAOYSA-N 0.000 description 1
- 230000035515 penetration Effects 0.000 description 1
- 239000002798 polar solvent Substances 0.000 description 1
- 229920000098 polyolefin Polymers 0.000 description 1
- 229920001296 polysiloxane Polymers 0.000 description 1
- 239000002964 rayon Substances 0.000 description 1
- 230000002940 repellent Effects 0.000 description 1
- 239000000377 silicon dioxide Substances 0.000 description 1
- 239000004094 surface-active agent Substances 0.000 description 1
- 229920002803 thermoplastic polyurethane Polymers 0.000 description 1
- 238000004078 waterproofing Methods 0.000 description 1
- 238000005303 weighing Methods 0.000 description 1
- 210000002268 wool Anatomy 0.000 description 1
- 239000002759 woven fabric Substances 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
- B32B5/22—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed
- B32B5/24—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer
- B32B5/26—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer another layer next to it also being fibrous or filamentary
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B43/00—Operations specially adapted for layered products and not otherwise provided for, e.g. repairing; Apparatus therefor
- B32B43/006—Delaminating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
- B32B5/02—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
- B32B5/022—Non-woven fabric
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
- B32B5/02—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
- B32B5/026—Knitted fabric
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2250/00—Layers arrangement
- B32B2250/20—All layers being fibrous or filamentary
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2255/00—Coating on the layer surface
- B32B2255/02—Coating on the layer surface on fibrous or filamentary layer
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2255/00—Coating on the layer surface
- B32B2255/26—Polymeric coating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
- B32B2262/02—Synthetic macromolecular fibres
- B32B2262/0261—Polyamide fibres
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
- B32B2262/02—Synthetic macromolecular fibres
- B32B2262/0276—Polyester fibres
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/70—Other properties
- B32B2307/724—Permeability to gases, adsorption
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/70—Other properties
- B32B2307/726—Permeability to liquids, absorption
- B32B2307/7265—Non-permeable
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2375/00—Polyureas; Polyurethanes
Abstract
본 발명은 폴리우레탄 수지를 주로 하는 합성수지 중합체를 극성 유기용매에 용해하여 내수성 이형재 원단에 도포한 후 응고시키고, 탈용매, 건조하여 습식멤브레인을 제조하고, 제조된 습식멤브레인을 원단과 접착시켜 이형재 원단을 박리한 후 이를 박지 편물 또는 부직포와 접착시키는 것을 특징으로 하는 3층 구조 투습방수 코팅직물의 제조방법에 관한 것으로, 본 발명에 의하여 수득된 투습 방수 코팅 직물은 10,000mmH2O 이상의 고내수압과 6,000g/㎡24hrs 이상의 고투습성을 갖는 투습성능과 방수성능이 우수하면서 마찰 등 외부의 물리적 충격에 의해 기능저하가 적고 부드러운 특성을 갖는다.The present invention is a synthetic resin polymer mainly made of polyurethane resin dissolved in a polar organic solvent and applied to a water-resistant release material fabric, and then solidified, desolvent, dried to prepare a wet membrane, and the prepared wet membrane is bonded to the fabric to release material fabric The present invention relates to a method for manufacturing a three-layer structured waterproof waterproof coating fabric, characterized in that it is adhered to a sticky knit fabric or a nonwoven fabric, and the waterproof coating fabric obtained by the present invention has a high water resistance of 10,000 mmH 2 O and a high water pressure of 6,000. It has excellent moisture permeability and waterproof performance with high moisture permeability of more than 24 g / m 2, and has a low functional deterioration due to external physical shock such as friction and has a soft characteristic.
Description
본 발명은 방수성능과 투습성능이 우수한 투습방수 코팅직물의 제조방법에 관한 것으로, 보다 상세하게는 폴리우레탄 수지를 주로 하는 합성수지 중합체를 극성용매에 용해한 후 이용액을 이형재 원단의 편면에 도포하여 제조한 습식 멤브레인의 양쪽면에 직물, 편물 또는 부직포를 붙여 제조하는 마찰 저항성이 우수하고, 내수압, 투습도, 마모강도가 향상된 3층 구조 투습방수 코팅직물의 제조방법에 관한 것이다.The present invention relates to a method for manufacturing a moisture-permeable waterproof coating fabric having excellent waterproof performance and moisture permeability, and more particularly, by dissolving a synthetic resin mainly made of a polyurethane resin in a polar solvent and then applying the solution to one side of the release material fabric. The present invention relates to a method of manufacturing a three-layer water-permeable waterproof coating fabric having excellent frictional resistance by attaching a woven fabric, a knitted fabric or a nonwoven fabric to both sides of a wet membrane, and having improved water resistance, moisture permeability, and wear strength.
비나 눈과 같은 외부의 물은 통과시키지 않고 인체에서 발생하는 수증기는 통과할 수 있는 투습방수 직물은 그 유용한 성질로 인하여 스포츠웨어 분야에서 널리 사용되고 있는데, 이러한 투습방수 직물의 제조방법으로는 건식코팅법과 습식코팅법이 알려져 있다.Moisture-proof fabrics that can pass water vapor generated in the human body without passing outside water such as rain or snow are widely used in sportswear because of their useful properties. Wet coating methods are known.
건식코팅법은 포지 표면에 수지 코팅액으로 형성된 무공성 필름을 형성시키는 것으로, 내수압은 양호하나 습도가 떨어져 이를 향상시키기 위한 다양한 수지와 첨가제가 개발되고 있으나, 무공성 필름이므로 투습성은 제한적일 수 밖에 없다. 이에 비하여 습식코팅법은 유공성필름을 섬유위에 형성시키는 것으로 건식코팅법에 비해 투습도가 좋으나 습식코팅수지를 섬유위에 직접 도포하는 경우 통상 N,N-디포름아미드를 주용제로 사용하기 때문에 기포표면(코팅이면)에 수지가 부출되는 문제점이 있다. 이를 방지하기 위하여 코팅에 사용하는 기포를 고밀도화 하거나 발수가공 또는 칼렌더링 가공을 하고 있지만, 수지의 이와 같은 부출을 완전히 방지하기는 어렵고 이용가능한 기포가 한정되는 경우가 많다. 습식코팅 수지의 침투도를 조정하여 원단을 부드럽게하고 접착력을 향상시키기 위한 방법으로 습식코팅 이전에 원단 코팅면에 프라이머를 도포시키는 방법이 있으나, 이 경우 원단은 부드러워지나 투습성능과 방수성능이 크게 저하하는 문제가 발생한다. 또한, 사용한 코팅 포지의 요철이 심한 경우 예를 들면, 사용원사가 나일론 또는 폴리에스터 210데니어 이상인 에어 텍스쳐드 직물의 경우에는 칼렌더링 가공을 해도 평활성이 떨어져 두껍게 코팅할 수 밖에 없어 방수성능과 투습성능이 함께 우수한 코팅직물을 얻기가 매우 어렵다.Dry coating method is to form a non-porous film formed of a resin coating liquid on the surface of the forge, a good water resistance, but a variety of resins and additives have been developed to improve the fall off the humidity, but because of the non-porous film, the moisture permeability is limited. On the other hand, the wet coating method is to form a porous film on the fiber, which has better moisture permeability than the dry coating method. However, when the wet coating resin is directly applied onto the fiber, N, N-diformamide is usually used as the main solvent. Resin on the back side). In order to prevent this, the bubbles used in the coating are densified or water-repellent or calendered, but it is difficult to completely prevent such outflow of the resin and the available bubbles are often limited. As a method to soften the fabric and improve the adhesion by adjusting the penetration of the wet coating resin, there is a method of applying a primer on the coating surface before the wet coating, but in this case, the fabric is soft but the moisture permeability and waterproof performance are greatly reduced. A problem arises. In addition, when the unevenness of the used coated paper is severe, for example, in the case of air-textured fabric of which nylon or polyester is more than 210 denier, even if calendering is performed, the smoothness is inferior to the coating, resulting in a thick coating. With this, it is very difficult to get a good coating fabric.
상기와 같은 문제점을 해결하기 위하여 폴리아미노산 수지와 불소 함유 폴리우레탄 수지를 사용하여 우수한 투습, 방수기능을 갖는 습식 멤브레인을 제조하여 여러 가지 원단과 열라미네이션시켜 2층 구조의 투습성능과 방수성능이 함께 우수한 제품이 개발되었으나, 이러한 고기능 2층구조의 원단은 그 고기능이 요구되는 주요한 용도로서 일반 레져, 스포츠에 사용되기 보다는 고산과 같은 극심한 조건에서 인체활동이 많아 마찰에 의해 피막의 손상이 심하고 이에 따라 고기능이 저하하는 문제점이 있다.In order to solve the above problems, using a polyamino acid resin and a fluorine-containing polyurethane resin to manufacture a wet membrane having excellent moisture permeability and waterproofing function, it is heat-laminated with various fabrics, the moisture permeability and waterproof performance of the two-layer structure together Although excellent products have been developed, these highly functional two-layer fabrics are the main applications that require high performance, and are highly used in extreme conditions such as high mountains rather than in general leisure and sports. There is a problem that the high function is degraded.
본 발명의 목적은 종래 기술상의 문제점을 극복하여 투습성능과 방수성능이 우수하면서 외부의 물리적인 충격에 의해 기능저하가 적은 3층 구조의 부드러운 투습방수 코팅직물의 제조방법을 제공하는 것이다.SUMMARY OF THE INVENTION An object of the present invention is to provide a method of manufacturing a soft moisture-permeable waterproof coating fabric having a three-layer structure that overcomes the problems in the prior art and has excellent water-permeable performance and waterproof performance and is less functionally deteriorated by external physical impact.
즉, 본 발명은 폴리우레탄 수지를 주로 하는 합성수지 중합체를 극성 유기용매에 용해하여 내수성 이형재 원단에 도포한 후 응고시키고, 탈용매, 건조하여 습식멤브레인을 제조하고, 제조된 습식멤브레인을 원단과 접착시켜 이형재 원단을 박리한 후 이를 박지 편물 또는 부직포와 접착시키는 것을 특징으로 하는 3층 구조 투습방수 코팅직물의 제조방법에 관한 것이다.That is, the present invention is a synthetic resin polymer mainly made of polyurethane resin dissolved in a polar organic solvent, and applied to a water-resistant release material fabric, and then solidified, desolvent, dried to prepare a wet membrane, and the prepared wet membrane is bonded to the fabric The present invention relates to a method for manufacturing a three-layer water-permeable waterproof coating fabric which is characterized by peeling a release material fabric and then bonding it to a foil knitted fabric or a nonwoven fabric.
이하 본 발명을 상세히 설명하면 다음과 같다.Hereinafter, the present invention will be described in detail.
본 발명의 투습 방수 코팅직물의 제조시에 사용되는 멤브레인을 중심으로 바깥쪽 겉감 소재는 면, 모 등의 천연섬유, 레이온, 셀룰로오스 아세테이트의 반합성 섬유, 폴리아미드, 폴리에스터 등의 합성섬유 또는 이들을 혼용한 것들의 직물, 편물, 부직포등으로서 특별히 제한되는 것은 아니다. 안쪽 안감의 섬유 기재로는 폴리아미드, 폴리에스터 30데니어 이하의 원사를 사용한 편물 또는 부직포로 중량이 100g/㎡ 이하의 것을 사용하였다.The outer surface material mainly on the membrane used in the production of the moisture-permeable waterproof coating fabric of the present invention is natural fibers such as cotton and wool, semi-synthetic fibers of rayon and cellulose acetate, synthetic fibers such as polyamide and polyester, or a mixture thereof. No particular limitation is imposed on wovens, knits, nonwovens, etc. As the fiber base material of the inner lining, a knitted or nonwoven fabric using polyamide, polyester 30 denier or less yarns, and a weight of 100 g / m 2 or less were used.
본 발명에서 사용한 물에 대하여 내구성이 있는 이형재 원단으로는 폴리올레핀, 폴리아미드, 폴리에스터 직물을 불소계 또는 실리콘계 발수제로 처리한 후 열칼렌더링한 것을 사용하였다.As the release material fabric having durability against the water used in the present invention, polyolefins, polyamides, and polyester fabrics were heat-calendered after treating with a fluorine-based or silicone-based water repellent.
본 발명에서 사용하는 폴리우레탄 수지로는 폴리아미노산계 우레탄과 불소함유 우레탄의 혼합물이 바람직하고, 폴리아미노산 수지와 불소함유 폴리우레탄 수지는 중량부로 5:95 내지 50:50의 범위에서 선택하며, 폴리우레탄 수지의 극성 유기 용제(고형분 30%)100중량부에 대하여 희석용제 20 내지 100중량부의 범위로 희석하여 사용한다. 또한, 상기의 수지 배합물에 필요에 따라 탄산칼슘, 실리카 파우더, 셀룰로오스 유도체 등의 유기 또는 무기 분말, 수용성의 계면활성제, 이소시아네이트 가교제 등을 첨가하여 사용할 수 있다.As the polyurethane resin used in the present invention, a mixture of a polyamino acid-based urethane and a fluorine-containing urethane is preferable, and the polyamino acid resin and the fluorine-containing polyurethane resin are selected in the range of 5:95 to 50:50 by weight, and Dilution solvents are used in an amount of 20 to 100 parts by weight based on 100 parts by weight of a polar organic solvent (solid content 30%) of the urethane resin. Moreover, organic or inorganic powders, such as calcium carbonate, a silica powder, and a cellulose derivative, a water-soluble surfactant, an isocyanate crosslinking agent, etc. can be added to the said resin compound as needed, and can be used.
본 발명에서 얻어지는 기능성 멤브레인 피막 양표피 부근에는 미세 치밀한 셀을 형성하고 그 중앙부분에는 크기와 형상이 균일한 셀을 형성하는 3층구조로서 이 특수구조에 의해 10,000mmH2O 정도의 고내수압과 14,000/㎡24hrs의 높은 투습도를 갖는 습식 멤브레인이 수득된다.The functional membrane film obtained in the present invention is a three-layer structure in which fine dense cells are formed in the vicinity of both epidermis and a cell having a uniform size and shape in the central portion thereof. This special structure provides a high water pressure of about 10,000 mmH 2 O and 14,000 A wet membrane with a high water vapor transmission rate of / m 2 24 hrs is obtained.
상기와 같이 제조된 습식멤브레인을 먼저 바깥쪽 원단과 열접착시켜 이형재원단을 박리시킨 후 다시 투습성이 있는 2액형 접착제를 사용하여 경량의 편물 또는 부직포를 다시 접착시킨다. 이를 좀 더 상세히 설명하면, 바깥쪽 원단의 표면을 발수처리 또는 칼렌더링하여 그 위에 직경이 0.3 내지 1.0mm, 심도 0.2 내지 0.4mm, 간격 0.3 내지 1.0mm인 그라비아 코터를 이용하여 폴리아미노산계 수지와 폴리우레탄 수지를 5 : 95 내지 50 : 50범위로 혼합하여 톨루엔, 메틸에틸케톤 등의 고비점 용제에 희석시키고, 지방족 경화제를 1 내지 5% 첨가하여 제조한 접착제로 처리 건조한다. 그라비아 롤의 직경, 심도, 간격은 원단의 종류에 따라 변경사용할 수 있다.The wet membrane prepared as described above is first heat-bonded with the outer fabric to release the release material fabric, and then re-bonds the lightweight knitted fabric or nonwoven fabric using a two-component adhesive having moisture permeability. To describe this in more detail, the surface of the outer fabric is water-repellent or calendered, using a gravure coater having a diameter of 0.3 to 1.0 mm, a depth of 0.2 to 0.4 mm, and a spacing of 0.3 to 1.0 mm. The polyurethane resin is mixed in the range of 5:95 to 50:50, diluted in high boiling point solvents such as toluene and methyl ethyl ketone, and treated and dried with an adhesive prepared by adding 1 to 5% of an aliphatic curing agent. The diameter, depth, and spacing of the gravure roll can be changed depending on the type of fabric.
이어서 상기와 같이 수득한 습식 멤브레인과 접착제 처리 원단을 종이롤과 스테인레스롤로 구성된 롤러사이를 통과시키면서 접착시킨 후 이형재를 박리시켜 2층의 원단을 제조하고 이 2층 원단의 코팅면에 상기의 그라비아 코터를 이용하여 전체면적의 20 내지 50%를 공지의 2액형 투습 접착제를 도포하고 80 내지 120℃의 건조챔버에서 약 1분 건조후 박지의 편물 또는 부직포와 접착시키고 80℃에서 약 24시간 숙성시킨다.Subsequently, the wet membrane and the adhesive-treated fabric obtained as described above were adhered while passing between a roller made of paper roll and stainless roll, and then the release material was peeled off to prepare a two-layer fabric, and the gravure coater was coated on the coated surface of the two-layer fabric. 20 to 50% of the total area is coated with a well-known two-component moisture-permeable adhesive, dried for about 1 minute in a drying chamber at 80 to 120 ° C., and then bonded with a knitted fabric or nonwoven fabric and aged at 80 ° C. for about 24 hours.
이렇게 하여 제조된 3층 구조의 투습 방수 코팅 직물은 원단의 종류 및 두께에 관계없이 내수압은 10,000mmH2O 이상이고 투습도는 6,000g/㎡24hrs 이상이며, 외부 마찰에 대한 저항성은 5배 이상이다.The three-layer moisture-permeable waterproof coating fabric thus prepared has a water resistance of 10,000 mmH 2 O or more, a moisture permeability of 6,000 g / m 2 24 hrs or more, regardless of the type and thickness of the fabric, and resistance to external friction is five times or more.
이하 실시예를 들어 본 발명을 더욱 상세히 설명하고자 하나 본 발명이 하기 실시예에 의하여 제한되는 것은 아니다.Hereinafter, the present invention will be described in more detail with reference to the following examples, but the present invention is not limited by the following examples.
실시예 1Example 1
폴리에스터 75d/36f사를 사용한 평직물(경사밀도 110본/인치, 위사밀도 90본/인치)을 통상의 방법으로 정련하고, 수용성 발수제 에멀젼 55, 멜라민1%, 멜라민촉매 0.1% 수용액에 침지시킨 후 180℃에서 열처리 하였다. 이어서, 온도 200℃, 압력 30kg/㎡에서 칼렌더링하여 이형재 원단을 제조하였다. 여기에 폴리아미노산계 폴리우레탄(고형분 30%) 30중량부, 불소함유 폴리우레탄(고형분30%) 70중량부, N,N-디메틸포름아미드 40중량부, 디알킬술포석시네이트 5중량부 폴리비닐피롤리돈 5중량부의 수지 용액을 제조하여 나이프오버롤코터를 이용하여 상기 이형재 원단의 칼렌더면에 150g/㎡(wet)도포한 후 상온수에 5분간 응고시키고 70℃의 온수에서 10분간 탈용매시킨 다음 건조하여 습식 멤브레인을 제조하였다.Plain fabric using polyester 75d / 36f yarn (inclined density 110 / inch, weft density 90 / inch) was refined in a conventional manner, and immersed in an aqueous solution of water-soluble water-repellent emulsion 55, melamine 1%, melamine catalyst 0.1% aqueous solution After the heat treatment at 180 ℃. Subsequently, the release material fabric was manufactured by calendering at a temperature of 200 ° C. and a pressure of 30 kg / m 2. 30 parts by weight of polyamino acid-based polyurethane (solid content 30%), 70 parts by weight of fluorine-containing polyurethane (solid content 30%), 40 parts by weight of N, N-dimethylformamide, 5 parts by weight of dialkylsulfosuccinate poly A resin solution of 5 parts by weight of vinylpyrrolidone was prepared, coated with 150 g / m 2 (wet) on the calender surface of the release material fabric using a knife over roll coater, and then solidified for 5 minutes in room temperature water and desolvated in warm water at 70 ° C. for 10 minutes. It was then dried to prepare a wet membrane.
한편, 나일론 70d/68f사를 사용한 평직물(경사밀도 136본/인치, 위사밀도 94본/인치)을 통상의 방법으로 정련,염색, 발수, 칼렌더링하여 코팅용 기포를 제조하였다. 여기에 고형분 30%인 폴리아미노산계 폴리우레탄과 불소함유 폴리우레탄을 각 50중량부, 메틸에틸케톤 100중량부, 경화제 3중량부 수지용액을 제조하여 직경, 간격, 심도가 각각 0.3mm, 0.3mm, 0.2mm인 메쉬롤을 이용하여 1회 도포한 후 건조하고 이를 상기에서 제조한 멤브레인과 온도 200℃, 압력 4kg/㎠에서 열라미네이션하여 2층 구조 코팅직물을 수득하였다.On the other hand, a flat fabric (nylon density 136 / inch, weft density 94 / inch) using nylon 70d / 68f yarn was refined, dyed, water-repellent, calendered in a conventional manner to prepare a coating bubble. 50 parts by weight of a polyamino acid-based polyurethane having a solid content of 30% and a fluorine-containing polyurethane were prepared by 50 parts by weight, 100 parts by weight of methyl ethyl ketone, and 3 parts by weight of a curing agent, respectively. The diameter, thickness, and depth were 0.3 mm and 0.3 mm, respectively. , 0.2 mm mesh roll was applied once and dried and heat-laminated it with the membrane prepared above at a temperature of 200 ° C. and a pressure of 4 kg / cm 2 to obtain a two-layer structure coated fabric.
상기에서 제조한 2층 구조 코팅직물의 코팅면에 투습 2액형 접착제 100중량부, 메틸에틸케톤 70중량부, 경화제 8중량부, 경화촉진제 3중량부의 수지 용액을 제조한 후 직경, 간격, 심도가 0.5mm, 0.5mm, 0.2mm임 메쉬롤을 이용하여 도포후 120℃에서 건조하고 나일론 20d/6f로 제조한 중량 35g/㎡의 경편지를 압력 4kg/㎡인 2개의 고무롤러를 이용하여 10m/분의 속도로 라미네이션 하였다. 라미네이션 후 이 3층 구조 코팅직물을 80℃의 숙성실에서 24시간 숙성한 후 물성을 평가하여 표 1에 나타내었다.After preparing a resin solution of 100 parts by weight of a moisture-permeable two-component adhesive, 70 parts by weight of methyl ethyl ketone, 8 parts by weight of a curing agent, and 3 parts by weight of a curing accelerator on the coated surface of the two-layer structure coated fabric prepared above, 0.5m, 0.5mm, 0.2mm After applying with a mesh roll, dried at 120 ℃ and made of nylon 20d / 6f warp knitted paper weighing 35g / ㎡ 10m / using two rubber rollers with a pressure of 4kg / ㎡ Lamination was carried out at the speed of minutes. After lamination, the three-layer structure coated fabric was aged in a aging room at 80 ° C. for 24 hours, and then evaluated in physical properties.
비교예 1Comparative Example 1
실시예 1에서 2층 구조의 코팅직물만 제조한 후 물성을 평가하여 표 1에 나타내었다.In Example 1, only the two-layer coating fabric was prepared, and then the physical properties thereof were shown in Table 1 below.
물성평가방법Property evaluation method
(1) 내수압 : KSK 0592(1) Water pressure: KSK 0592
(2) 투습도 : KSK 0594(염화칼슘법)(2) Water vapor permeability: KSK 0594 (calcium chloride method)
(3) 마모강도 : KSK 0604(마르틴데일법)(3) Wear strength: KSK 0604 (Martindale method)
이상에서 살펴본 바와 같이 본 발명에 의하여 수득된 투습 방수 코팅 직물은 10,000mmH2O 이상의 고내수압과 6,000g/㎡24hrs 이상의 고투습성을 갖는 투습성능과 방수성능이 우수하면서 마찰 등 외부의 물리적 충격에 의해 기능저하가 적고 부드러운 특성을 갖는다.As described above, the moisture-permeable waterproof coating fabric obtained by the present invention is excellent in moisture-permeable performance and waterproof performance with high water pressure of 10,000 mmH 2 O and high moisture permeability of 6,000 g / m 2 24hrs, and by external physical impact such as friction. It has little deterioration and has soft characteristics.
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| KR100438017B1 (en) * | 2001-05-28 | 2004-06-26 | 한용희 | A material laminating processing method and processing device |
| KR100697560B1 (en) * | 2004-10-25 | 2007-03-21 | 주식회사 한국도시녹화 | The invered green roof structure combined with external heat insulation |
| KR100934119B1 (en) * | 2008-04-21 | 2009-12-29 | (주)에프티이앤이 | Surface treatment of nanofiber membranes |
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| KR100331722B1 (en) * | 1999-07-14 | 2002-04-09 | 고경찬 | A multi functional fabric |
| KR100934117B1 (en) | 2008-04-21 | 2009-12-29 | (주)에프티이앤이 | Method for laminating nanofiber membranes to textiles and textile products therefrom |
| KR101479747B1 (en) | 2013-03-07 | 2015-01-07 | (주)에프티이앤이 | The method for promoting abrasion-durability of surface of nano fiber membrane using paper coated with silicon |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| KR100438017B1 (en) * | 2001-05-28 | 2004-06-26 | 한용희 | A material laminating processing method and processing device |
| KR100697560B1 (en) * | 2004-10-25 | 2007-03-21 | 주식회사 한국도시녹화 | The invered green roof structure combined with external heat insulation |
| KR100934119B1 (en) * | 2008-04-21 | 2009-12-29 | (주)에프티이앤이 | Surface treatment of nanofiber membranes |
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|---|---|
| KR100232727B1 (en) | 1999-12-01 |
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