KR19990042685A - How to make wooden pattern printing rolls - Google Patents

How to make wooden pattern printing rolls Download PDF

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Publication number
KR19990042685A
KR19990042685A KR1019970063575A KR19970063575A KR19990042685A KR 19990042685 A KR19990042685 A KR 19990042685A KR 1019970063575 A KR1019970063575 A KR 1019970063575A KR 19970063575 A KR19970063575 A KR 19970063575A KR 19990042685 A KR19990042685 A KR 19990042685A
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roll
pattern
film
wood
painting
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KR1019970063575A
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Korean (ko)
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KR100237057B1 (en
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조익준
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이종학
한화종합화학 주식회사
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41M—PRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
    • B41M3/00—Printing processes to produce particular kinds of printed work, e.g. patterns
    • B41M3/06—Veined printings; Fluorescent printings; Stereoscopic images; Imitated patterns, e.g. tissues, textiles
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41M—PRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
    • B41M5/00—Duplicating or marking methods; Sheet materials for use therein
    • B41M5/26—Thermography ; Marking by high energetic means, e.g. laser otherwise than by burning, and characterised by the material used
    • B41M5/382—Contact thermal transfer or sublimation processes
    • B41M5/38242—Contact thermal transfer or sublimation processes characterised by the use of different kinds of energy to effect transfer, e.g. heat and light
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B44—DECORATIVE ARTS
    • B44F—SPECIAL DESIGNS OR PICTURES
    • B44F9/00—Designs imitating natural patterns
    • B44F9/02—Designs imitating natural patterns wood grain effects
    • H—ELECTRICITY
    • H04—ELECTRIC COMMUNICATION TECHNIQUE
    • H04N—PICTORIAL COMMUNICATION, e.g. TELEVISION
    • H04N1/00—Scanning, transmission or reproduction of documents or the like, e.g. facsimile transmission; Details thereof
    • H04N1/04—Scanning arrangements, i.e. arrangements for the displacement of active reading or reproducing elements relative to the original or reproducing medium, or vice versa

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  • Engineering & Computer Science (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Wood Science & Technology (AREA)
  • Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Multimedia (AREA)
  • Signal Processing (AREA)
  • Health & Medical Sciences (AREA)
  • General Health & Medical Sciences (AREA)
  • Textile Engineering (AREA)
  • Vascular Medicine (AREA)
  • Printing Methods (AREA)

Abstract

본 발명은 바닥장식재등의 제조시에 인쇄층을 형성하는 나무무늬 인쇄롤의 제작방법에 관한 것으로서, 나무무늬가 표현된 필름을 롤의 표면에 제판하여 나무무늬를 형성하는 공정을 포함하는 인쇄롤의 제작방법에 있어서, 원목을 얇게 켜 나무무늬가 나타난 무늬판을 만드는 원고공정과, 상기 무늬판에 도장 및 니스(락카)칠을 하는 도장공정과, 상기 도장공정에서 도장 및 니스칠이 된 무늬판의 뒷면에 보강지를 부착하는 보강지 부착공정과, 상기 보강지 부착공정에서 보강지가 부착된 무늬판을 드럼 스캐너에 감아서 스캔하는 스캔공정과, 상기 스캔공정에서 스캔된 무늬판의 스캔그림을 필름에 출력하여 이 필름을 롤의 표면에 제판하여 나무무늬를 형성하는 공정으로 이루어지는 것을 특징으로 하며, 이와 같은 나무무늬 인쇄롤의 제작방법에 의하면, 천연적이고 자연적인 질감을 인쇄롤에 표현할 수 있고, 스캐너의 해상도증가로 인쇄롤에 형성되는 나무무늬가 선명하며, 작업시간 및 비용이 절감된다는 효과가 있다.The present invention relates to a method of manufacturing a wooden pattern printing roll for forming a printing layer during the manufacture of flooring materials, the printing roll comprising a step of forming a wooden pattern by making a film on which the wooden pattern is expressed on the surface of the roll In the manufacturing method of the manuscript, the manuscript process of making a pattern plate with a wooden pattern by turning the wood thin, the coating process of painting and varnishing (lacquer) on the pattern plate, and the pattern of the painting and varnishing in the painting process A reinforcement paper attachment step of attaching a reinforcement paper to the back of the plate, a scan step of winding a reinforcement paper-attached pattern plate in a drum scanner in the reinforcement paper attachment step, and a scan picture of the pattern plate scanned in the scanning step Outputting the film to the surface of the roll to form a wood pattern. If, and to express the natural and the natural texture of the printing roll, and a wood pattern formed on the printed roll sharp increase in the resolution of the scanner, there is an effect that the operation time and cost savings.

Description

나무무늬 인쇄롤의 제작방법How to make wooden pattern printing rolls

본 발명은 나무무늬 인쇄롤의 제작방법에 관한 것이다.The present invention relates to a method for producing a wooden pattern printing roll.

일반적으로 바닥장식재는 외관을 미려하게 하도록 다양한 인쇄방법으로 무늬를 인쇄하여 제조된다.In general, the flooring material is manufactured by printing a pattern by various printing methods to make the appearance beautiful.

이러한 무늬중 나무무늬 자연적인 색채감을 나타내므로 바닥장식재에 많이 적용된다.Among these patterns, wood pattern shows natural color, so it is applied to flooring materials a lot.

이러한 나무무늬를 인쇄하기 위해 롤에 나무무늬를 형성한 인쇄롤을 수지 층상에 접촉/회전시킴에 의해 인쇄무늬를 얻는 방법이 종래부터 사용되어 왔다.In order to print such a wooden pattern, the method of obtaining a printed pattern by contacting / rotating the printing roll which formed the wooden pattern on the roll on the resin layer has conventionally been used.

상기 나무무늬 인쇄롤의 제작은 일반적으로 나무무늬가 표현된 필름을 기본적인 롤에 제판함에 의해 행해진다.The production of the wood pattern printing roll is generally performed by making a film on which the wood pattern is expressed on a basic roll.

종래 나무무늬 인쇄롤의 제작방법은 도1에 도시한 바와 같이, 나무무늬가 나타난 나무판을 만드는 원고공정(11)을 행한 후, 상기 나무판을 사진기로 촬영하여 분판하는 촬영공정(13)을 행한 다음, 필름을 현상하여 출력하는 필름출력공정(15)을 행한 후, 필름의 미세한 부분을 살리도록 필름을 수작업을 수정하는 필름수정공정(17)을 행한 다음, 필름을 재출력하는 필름재출력공정(19)을 행하는 한편, 바닥재의 수지층에 밀착하여 회전시키는 롤의 기본형태를 제작하는 기본롤 제작공정(21)을 행하고, 상기 기본롤 제작공정(21)에서 제작된 롤을 연마한 후 상기 필름재출력공정(19)에서 출력된 필름을 제판하여 부식/도금하여 롤의 표면에 나무무늬를 형성하는 롤 표면형성공정(31)으로 이루어 진다.In the conventional method of manufacturing a wooden pattern printing roll, as shown in Fig. 1, after performing a manuscript step 11 of making a wooden board on which a wooden pattern appears, the photographing process 13 of photographing and separating the wooden board with a camera is performed. After performing the film output step 15 for developing and outputting the film, after performing the film modification step 17 for manually modifying the film so as to make use of the minute portion of the film, the film re-output for reprinting the film While performing the step (19), after performing a basic roll manufacturing step (21) for producing a basic form of the roll to be in close contact with the resin layer of the flooring material, and after grinding the roll produced in the basic roll manufacturing step (21) The film output in the film reprinting process 19 is made of a roll surface forming step 31 of forming a wood pattern on the surface of the roll by etching / plating the film output.

이러한 종래 나무무늬 인쇄롤의 제작방법에 의하면 수작업시간이 많으므로, 상기 원고공정에는 약5일이 소요되고, 촬영공정에는 약 5일이 소요되며, 필름출력공정에는 약 3일이 소요되며, 필름수정공정에는 약5일이 소요된다.According to the manufacturing method of the conventional wood-printed printing roll, since the manual work takes a lot of time, the manuscript process takes about 5 days, the photographing process takes about 5 days, the film output process takes about 3 days, and the film The correction process takes about five days.

그런데, 종래의 나무무늬 인쇄롤의 제작방법에 의하면, 원고제작 및 필름 제작에 많은 시간이 소요되고, 원고제작비 및 사진촬영비등 개발비용이 많게 되며, 수작업으로 필름을 수정하므로 해상도가 낮아 상세하고 실감있게 나무무늬를 표현하는 데 한계가 있으며, 사진을 촬영하여 필름에 재생하므로 자연적인 질감을 표현하기가 힘들다는 문제점이 있었다.By the way, according to the conventional method of producing a wooden pattern printing roll, it takes a lot of time to produce a manuscript and a film, and a large development cost such as a manuscript production cost and a photographing cost, and because the film is modified by hand, the resolution is low and detailed and realistic. There is a limit to expressing a tree pattern, and there is a problem that it is difficult to express a natural texture because the picture is taken and reproduced on the film.

따라서, 본 발명은 상기 문제점을 해결하기 위해 이루어진 것으로서, 본 발명의 목적은 필름의 해상도를 높여 자연적인 나무무늬의 질감을 용이하게 표현할 수 있을 뿐만 아니라 작업시간 및 비용을 절감할 수 있는 나무무늬 인쇄롤의 제작방법을 제공하는데 있다.Therefore, the present invention has been made to solve the above problems, the object of the present invention is to increase the resolution of the film not only can easily express the texture of the natural wood pattern, but also print the wood pattern that can reduce the working time and cost It is to provide a method of manufacturing a roll.

도1은 종래 나무무늬 인쇄롤의 제작공정도.1 is a manufacturing process of the conventional wood pattern printing roll.

도2는 본 발명의 일실시예에 의한 나무무늬 인쇄롤의 제작공정도이다.Figure 2 is a manufacturing process of the wooden pattern printing roll according to an embodiment of the present invention.

본 발명에 의한 나무무늬 인쇄롤의 제작방법은 나무무늬가 표현된 필름을 롤의 표면에 제판하여 나무무늬를 형성하는 공정을 포함하는 인쇄롤의 제작방법에 있어서, 원목을 얇게 켜 나무무늬가 나타난 무늬판을 만드는 원고공정과, 상기 무늬판에 도장 및 니스(락카)칠을 하는 도장공정과, 상기 도장공정에서 도장 및 니스칠이 된 무늬판의 뒷면에 보강지를 부착하는 보강지 부착공정과, 상기 보강지 부착공정에서 보강지가 부착된 무늬판을 드럼스캐너에 감아서 스캔하는 스캔공정과, 상기 스캔공정에서 스캔된 무늬판의 스캔그림을 필름에 출력하여 이 필름을 롤의 표면에 제판하여 나무무늬를 형성하는 공정으로 이루어지는 것을 특징으로 한다.In the method of manufacturing a wood pattern printing roll according to the present invention, a method of manufacturing a printing roll comprising a process of forming a wood pattern by making a film on which the wood pattern is expressed is formed on the surface of the roll. A manuscript process for making a pattern plate, a painting process for painting and varnishing the pattern plate, a reinforcing paper attaching process for attaching reinforcement paper to the back surface of the pattern plate coated and varnished in the painting process, In the reinforcing paper attaching process, a scanning process of winding a reinforcing paper-attached pattern plate on a drum scanner, and outputting a scan picture of the patterned plate scanned in the scanning process to a film to produce the film on the surface of the roll It is characterized by consisting of a step of forming a pattern.

상기 스캔공정을 행한 다음에는 스캔된 스캔그림을 바닥장식재의 폭에 맞추어 조정하여 배열함과 동시에 수정하는 조정 및 수정공정을 행한 후, 조정 및 수정된 스캔그림을 필름에 출력하는 필름출력공정을 행하는 한편, 바닥재의 수지층에 밀착하여 회전시키는 롤의 기본형태를 제작하는 기본롤 제작공정을 행하고, 상기 기본롤 제작공정에서 제작된 롤에 상기 필름출력공정에서 출력된 필름을 제판하여 롤의 표면에 나무무늬를 형성하는 상기 롤 표면형성공정을 행하는 것이 바람직하다.After performing the above scanning process, the scanned scan picture is adjusted to the width of the flooring material and arranged and modified at the same time. Then, the film output process of outputting the adjusted and modified scan picture to the film is performed. On the other hand, the basic roll manufacturing process for producing the basic shape of the roll to be in close contact with the resin layer of the flooring material is rotated, and the film output in the film output process is plated on the roll produced in the basic roll manufacturing process to the surface of the roll It is preferable to perform the said roll surface formation process which forms a wood pattern.

이하, 본 발명의 바람직한 실시예에 관하여 첨부도면을 참조하면서 상세히 설명한다.Hereinafter, with reference to the accompanying drawings, a preferred embodiment of the present invention will be described in detail.

도1에 도시한 바와 같이, 본 발명에 의한 나무무늬 인쇄롤의 제작방법은 원목을 얇게 켜 나무무늬가 나타난 무늬판을 만드는 원고공정(51)을 행한 후, 상기 무늬판에 도장 및 니스(락카)칠을 하는 도장공정(52)을 행한 다음, 상기 도장 공정(52)에서 도장 및 니스칠이 된 무늬판의 뒷면에 보강지를 부착하는 보강지 부착공정(53)을 행한 후, 상기 보강지 부착공정(53)에서 보강지가 부착된 무늬판을 드럼스캐너에 감아서 스캔하는 스캔공정(55)을 행한 다음, 상기 스캔공정(55)에서 스캔된 무늬판의 스캔그림을 필름에 출력하여 이 필름을 롤의 표면에 제판하여 나무무늬를 형성하는 공정으로 이루어 진다.As shown in Figure 1, the method of manufacturing a wooden pattern printing roll according to the present invention after the manuscript process (51) to make a pattern plate with a wooden pattern by thinly turning the wood, painting and varnishing (lacquer) on the pattern plate After the painting process 52 for painting, the reinforcing paper attaching process 53 for attaching the reinforcing paper to the back surface of the coated and varnished pattern plate in the painting process 52 is performed. In step (53), a scanning step (55) is carried out by winding a pattern plate with reinforcement paper wrapped on a drum scanner, and then a scan picture of the pattern plate scanned in the scanning step (55) is output to a film to produce the film. It is made of a process of forming a wood pattern by making the surface of the roll.

이때, 상기 스캔공정(55)을 행한 다음에는 스캔된 스캔그림을 바닥장식재의 폭에 맞추어 조정하여 배열함과 동시에 수정하는 조정 및 수정공정(57)을 행한 후, 조정 및 수정된 스캔그림을 필름에 출력하는 필름출력공정(59)을 행하는 한편, 바닥재의 수지층에 밀착하여 회전시키는 롤의 기본형태를 제작하는 기본롤 제작공정(61)을 행하고, 상기 기본롤 제작공정(61)에서 제작된 롤롤 연마한 후 상기 필름출력공정(59)에서 출력된 필름을 제판하여 부식/도금하여 롤의 표면에 나무무늬를 형성하는 롤 표면형성공정(71)을 행하는 것이 바람직하다.At this time, after performing the scanning step 55, the scanned scan pictures are adjusted and arranged according to the width of the flooring material, and at the same time, the adjustment and correction process 57 is performed to correct them. While the film output step 59 is outputted to the base material, the basic roll production step 61 for producing the basic shape of the roll to be in close contact with the resin layer of the flooring material is rotated. After roll-roll polishing, it is preferable to perform the roll surface forming process 71 which forms the wood pattern on the surface of the roll by making the film output by the said film output process 59, and etching / plating.

상기 원고공정(51)은 무늬목을 구입하여 레이-아웃하고 정리하는데 약2일을 필요로 한다.The manuscript process 51 requires about two days to purchase, lay out, and organize the veneer.

상기 도장공정(52)은 도장 및 니스칠에 의해 나무무늬의 색상이 보존되게 하고 공정작업에는 약 1일이 소요된다. 상기 니스칠은 락카칠로 대신할 수 있다.The painting process 52 is to preserve the color of the wood pattern by painting and varnishing and takes about one day for the process work. The varnish can be replaced with laccachil.

상기 보강지 부착공정(53)는 그 보강지는 기름종이나 습자지등의 얇은 종이가 사용되고, 이 보강지는 얇은 무늬판의 부스러짐과 변형을 방지하며, 공정작업에는 약 2일이 소요된다.The reinforcing paper attachment process 53 is used for the reinforcement paper is a thin paper such as oil species or wet paper, this reinforcement paper to prevent the collapse and deformation of the thin pattern plate, the process takes about two days.

상기 스캔공정(55)은 스캐너는 컴퓨터에 연결된 드럼스캐너로서, 공정작업에는 약 3일이 소요된다.The scanning process 55 is a drum scanner connected to a computer, and the process takes about three days.

상기 조정 및 수정공정(57)에는 약 2일이 소요된다.The adjustment and correction process 57 takes about two days.

상기 필름출력공정(59)은 각 도수별로 필름에 컴퓨터로 출력하는데 1일을 필요로 한다.The film output process 59 requires one day to output the film to the computer for each frequency.

한편, 상기 보강지 부착공정(53)에서 보강지가 부착된 무늬판은 원고로 바로 사용할 수도 있다.On the other hand, in the reinforcing paper attaching process 53, the pattern plate attached to the reinforcing paper may be used directly as a manuscript.

이때, 원고로 사용되는 무늬판은 다름질을 하여 구겨진 부분을 펴서 기본 LAY-OUT에 맞게 손질하여 칼로 오려 붙이거나 잘라 사용한다.At this time, the pattern plate used as the manuscript is to be ironed and unfolded, trimmed to fit the basic LAY-OUT, cut and pasted or cut with a knife.

본 발명에 의한 나무무늬 인쇄롤의 제작방법에 의하면, 목판원고작업 및 사진촬영작업이 불필요하므로 작업이 간단 명료하고, 이에 따라 원고제작에 필요한 시간과 금액이 절약되며, 무늬판을 컴퓨터에 의해 스캐닝할 수 있으므로 해상도가 증가하여 무늬의 천연적인 질감을 살릴 수 있다.According to the manufacturing method of the wood pattern printing roll according to the present invention, the wood board document work and photographing work is unnecessary, so the work is simple and clear, and thus the time and money required for the document production are saved, and the pattern plate is scanned by a computer. As a result, the resolution can be increased to preserve the natural texture of the pattern.

Claims (2)

나무무늬가 표현된 필름을 롤의 표면에 제판하여 나무무늬를 형성하는 공정을 포함하는 나무무늬 인쇄롤의 제작방법에 있어서, 원목을 얇게 켜 나무무늬가 나타난 무늬판을 만드는 원고공정과, 상기 무늬판에 도장 및 니스(락카)칠을 하는 도장공장과, 상기 도장공정에서 도장 및 니스칠이 된 무늬판의 뒷면에 보강지를 부착하는 보강지 부착공정과, 상기 보강지 부착공정에서 보강지가 부착된 무늬판을 드럼스캐너에 감아서 스캔하는 스캔공정과, 상기 스캔공정에서 스캔된 무늬판의 스캔그림을 필름에 출력하여 이 필름을 롤의 표면에 제판하여 나무무늬를 형성하는 롤 표면형성공정으로 이루어지는 것을 특징으로 하는 나무무늬 인쇄롤의 제작방법.A method of manufacturing a wood pattern printing roll comprising a process of forming a wood pattern by making a film on which a wood pattern is expressed on a surface of a roll, comprising: a manuscript process of making a pattern plate in which wood patterns are formed by thinly turning a solid wood; A painting factory for painting and varnishing the plate, and a reinforcing paper attaching process for attaching a reinforcing paper to the back surface of the patterned and varnished pattern plate in the painting process, and a reinforcing paper is attached in the reinforcing paper attaching process. A scanning step of scanning a pattern plate wound on a drum scanner, and a roll surface forming process of outputting a scan picture of the pattern plate scanned in the scanning process onto a film to form a film on the surface of the roll Method of producing a wooden pattern printing roll, characterized in that. 제1항에 있어서, 상기 스캔공정을 행한 다음에는 스캔된 스캔그림을 바닥장식재의 폭에 맞추어 조정하여 배열함과 동시에 수정하는 조정 및 수정공정을 행한 후, 조정 및 수정된 스캔그램을 필름에 출력하는 필름출력공정을 행하는 한편, 바닥재의 수지층에 밀착하여 회전시키는 롤의 기본형태를 제작하는 기본롤 제작공정을 행하고, 상기 기본롤 제작공정에서 제작된 롤에 상기 필름출력공정에서 출력된 필름을 제판하여 롤의 표면에 나무무늬를 형성하는 상기 롤 표면형성 공정을 행하는 것을 특징으로 하는 나무무늬 인쇄롤의 제작방법.The method according to claim 1, wherein after performing the scanning process, after adjusting and arranging the scanned scan picture according to the width of the flooring material, performing an adjustment and correction process for correcting the same, and then outputting the adjusted and modified scangram to the film. Performing a film output step, and performing a basic roll production step of manufacturing a basic shape of a roll to be in close contact with the resin layer of the flooring material, and rotating the film produced by the film output step on the roll produced in the basic roll production step. A method of manufacturing a wood pattern printing roll, characterized in that for performing the roll surface forming step of forming a wood pattern on the surface of the roll by making.
KR1019970063575A 1997-11-27 1997-11-27 Manufacturing method of printing roll with wood grain pattern KR100237057B1 (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100364642B1 (en) * 2000-07-21 2002-12-16 강대진 Wood pattern printing method using screen printing
KR100522255B1 (en) * 2003-08-13 2005-10-18 김선곤 Slice veneer earth for floor board and the manufacture method

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100364642B1 (en) * 2000-07-21 2002-12-16 강대진 Wood pattern printing method using screen printing
KR100522255B1 (en) * 2003-08-13 2005-10-18 김선곤 Slice veneer earth for floor board and the manufacture method

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