KR19990013125A - MgO-based molten iron pretreatment - Google Patents

MgO-based molten iron pretreatment Download PDF

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Publication number
KR19990013125A
KR19990013125A KR1019970036709A KR19970036709A KR19990013125A KR 19990013125 A KR19990013125 A KR 19990013125A KR 1019970036709 A KR1019970036709 A KR 1019970036709A KR 19970036709 A KR19970036709 A KR 19970036709A KR 19990013125 A KR19990013125 A KR 19990013125A
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mgo
molten iron
pretreatment
cao
slag
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KR1019970036709A
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Korean (ko)
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박상득
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김종진
포항종합제철 주식회사
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Publication of KR19990013125A publication Critical patent/KR19990013125A/en

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Abstract

본 발명은 용광로에서 출선된 용선의 함유된 불순물을 처리하는 예비처리재에 관한 것으로, 30~45 중량% CaO, 20~40 중량% MgO, 10~15 중량% SiO2, 5~10 중량% C, 1~5 중량% MnO, 5~10 중량% Al2O3, 1~5 중량% P2O5, 0.3~1.5 중량% S, 및 불가피하게 함유된 불순물을 포함하는 MgO계 용선 예비처리재를 제공함으로서, 슬래그의 조성을 원활히 하고, 불순물의 복원을 방지하며, 저렴한 가격의 원료이면서도 기기류의 마모률을 감소시켜 제품생산을 향상시키는 기술에 관한 것이다.The present invention relates to a pretreatment for treating impurities contained in the molten iron drawn from the furnace, 30 to 45% by weight CaO, 20 to 40% by weight MgO, 10 to 15% by weight SiO 2 , 5 to 10% by weight C , MgO-based molten iron pretreatment material comprising 1 to 5 wt% MnO, 5 to 10 wt% Al 2 O 3 , 1 to 5 wt% P 2 O 5 , 0.3 to 1.5 wt% S, and inevitable impurities The present invention relates to a technology for smoothing the composition of slag, preventing the restoration of impurities, and improving the production of products by reducing the wear rate of devices while being an inexpensive raw material.

Description

MgO계 용선 예비처리재MgO-based molten iron pretreatment

본 발명은 도로 공정에서 출선된 용선 중에 함유된 유황, 인, 규소 등의 불순물의 예비처리재에 관한 것이다.The present invention relates to a pretreatment material for impurities such as sulfur, phosphorus, and silicon contained in molten iron drawn out in a road process.

불순물의 예비처리재는 용광로에서 출선된 용선중에 함유된 불순물의 함유량에 따라 제품강의 품질에 불량요인이 발생하기 때문에, 이를 예비처리 후, LDS전로(Linze Donawitze Stirring Converter)에서 정련 조업이 용아하도록, LDS 공정이전에 Na2CO3, CaC2, CaO 등등의 재료를 용선중에 취입시켜 황, 인 규소 등의 원소를 기화 또는 슬래그 조성화시켜 용선과 분리시키는데 사용하는 재료를 말한다.Since the impurity pretreatment material causes a bad factor in the quality of the product steel depending on the impurity content in the molten iron out of the smelting furnace, after the pretreatment, LDS so that the refining operation in LDS converter (Linze Donawitze Stirring Converter) It refers to a material used to separate materials such as Na 2 CO 3 , CaC 2 , CaO, etc. in molten iron before the process by vaporizing or slag-forming elements such as sulfur and phosphorus silicon.

일반적으로 불순물 예비처리재로서 Na2CO3, CaC2, CaO, 및 CaCO3계를 사용하여 왔다.Generally, Na 2 CO 3 , CaC 2 , CaO, and CaCO 3 systems have been used as impurity pretreatments.

종래에 예비처리재로서 CaC2및 CaCo3a를 이용하였을 때에는 CaC2보다 CaCo3재를 취입시 탈황률을 증가하였으나, 작업성(분출 등)이 열악하였으며, 저온에서의 결합(결정구조)형성에 유리하였다.Conventionally, when CaC 2 and CaCo 3a were used as pretreatment materials, the desulfurization rate was increased when blowing CaCo 3 ash rather than CaC 2 , but the workability (spraying, etc.) was poor, and the formation of bond (crystal structure) at low temperature was poor. Advantageous.

불순물 예비처리재로서 CaO 계를 사용할 경우에는, 슬래그 자체가 과잉 산화성을 형성하기 때문에, 인, 황 등의 불순물이 슬래그에서 다시 용선으로 복원되는 현상이 발생하며, 예비처리 후 시간이 경과함에 따라 복원률이 상승되었다.When using a CaO system as an impurity pretreatment material, since the slag itself forms excessive oxidative property, impurities such as phosphorus and sulfur are restored to molten iron from the slag, and the recovery rate is increased as time passes after the pretreatment. This has risen.

그러나, 본 발명에 따른 MgO 계 예비처리재를 사용하는 경우에는, 350℃에서의 탈수온도에서 CaMgCO3를 분해시켜 MgO를 얻는데까지는 700~800℃의 온도를 요하는 MgO 계의 특성과 예비처리된 용선 슬래그 염기도(CaO/SiO2) 보다 적정 염기도법(CaO+MgO / SiO2+AL2O3+P2O5)을 적용시킴에 따라 MgO 함유가 높으면 높을 수록 불순물 복원이 방지되는 특성이 MgO 계는 2800℃ 까지의 고온 영역까지 지속 보유되는 능력이 슬래그의 변화를 현저하게 억제할 수 있었다.However, in the case of using the MgO-based pretreatment according to the present invention, the characteristics and pretreatment of the MgO system that requires a temperature of 700 ~ 800 ℃ to decompose CaMgCO 3 to obtain MgO at the dehydration temperature at 350 ℃ By applying the appropriate basicity method (CaO + MgO / SiO 2 + AL 2 O 3 + P 2 O 5 ) rather than molten iron slag basicity (CaO / SiO 2 ), the higher the MgO content, the higher the prevention of impurity recovery. The ability of the system to remain in the high temperature region up to 2800 ° C. was able to significantly suppress slag changes.

따라서, 이들의 결합형태(Na2SO4, CaSO4, Mg2SO4, Mg2P2O7)를 보면, 양이온(Na, Ca, Mg++)에 음이온(S, O, C, P 등)으로 결성되어, CaO, MgO의 휘발성 양이온으로 CaSO4, Mg2SO4및 Mg2P2O7으로 존재하고, CaSO4는 저온 또는 고온에서 복원 반응 변화를 일으키고 있으나, Mg2SO4및 Mg2P2O7는 불편, 즉 350~2800℃을 유지한다.Therefore, when looking at their binding forms (Na 2 SO 4 , CaSO 4 , Mg 2 SO 4 , Mg 2 P 2 O 7 ), the anion (S, O, C, P to cations (Na, Ca, Mg ++ )) Volatile cations of CaO and MgO, and CaSO 4 , Mg 2 SO 4 and Mg 2 P 2 O 7 , and CaSO 4 causes a change in recovery reaction at low or high temperatures, but Mg 2 SO 4 and Mg 2 P 2 O 7 maintains discomfort, that is, 350-2800 ° C.

따라서, CaO는 용선중에서 중요한 역할을 하지만, 온도의 변화에 따라 변화되어 열악한 결과를 초래한다.Therefore, CaO plays an important role in molten iron, but changes with temperature, resulting in poor results.

이들의 제조과정을 살펴보면, CaC2Looking at their manufacturing process, CaC 2

CaO + 3C = CaC2+ CO -114.88 kcal/mol 이며CaO + 3C = CaC 2 + CO -114.88 kcal / mol and

수화시에는,At the time of sign language,

CaC2+ 2H2O = C2H2+ Ca(OH)2+31.4 kcal 인데 반해, MgO는 CaMgCO3를 700~800℃ 가열처리하여 제조된다. CaC 2 + 2H 2 O = C 2 H 2 + Ca (OH) 2 +31.4 kcal inde contrast, MgO is produced by heating the CaMgCO 3 700 ~ 800 ℃.

또한, 수화열량을 살펴보면,Also, looking at the calories of hydration,

CaCO3→ CaO + CO2-42.9 kcal/molCaCO 3 → CaO + CO 2 -42.9 kcal / mol

CaO + H2O → Ca(OH)215.1 kcal/mol 이며,CaO + H 2 O → Ca (OH) 2 15.1 kcal / mol,

MgCO3→MgO + CO2-23.2 kcal/molMgCO 3 → MgO + CO 2 -23.2 kcal / mol

MgO + H2O→ Mg(OH)2+8.11 kal/mol 이다.MgO + H 2 O-> Mg (OH) 2 +8.11 kal / mol.

따라서, 상기한 용해열과 수화열량에서 알 수 있듯이, MgO는 저온에서 분해결합하여 고온까지 지탱하는 힘이 크므로 CaO보다 유리하다.Therefore, as can be seen from the heat of dissolution and the amount of heat of hydration, MgO is more advantageous than CaO because it has a large force to decompose at low temperatures and to support high temperatures.

철강제련 조업중의 용선의 불순물을 예비처리할 때 어려움을 겪고 있는 예버치러재의 조성을 표 1에 나타내었다.Table 1 shows the composition of the everber gear material which is difficult to pretreat the impurities in the molten iron during the steelmaking operation.

[표 1]TABLE 1

용선 예비처리재의 조성(중량%)Composition of molten iron pretreatment (% by weight)

철을 구성하는 성분 중에서 인, 황은 철제품의 사용목적에 따라 필요한 경우도 있으나, 일반 철강재에서는 불순물로서 작용하기 때문에 예비처리를 행해야 한다. 종래에는 이를 예비처리하기 위해, CaC2, CaO, CaCO3계를 사용하였다.Among iron constituents, phosphorus and sulfur may be necessary depending on the purpose of use of iron products, but in general steels, they should be pretreated because they act as impurities. Conventionally, in order to pretreat this, CaC 2 , CaO, CaCO 3 system was used.

따라서, 표 1에 나타낸 예비처리재를 사용함으로서, 교반시에 가스로 날라가는 휘발분은 적게 되고 대부분 슬래그화되어 용선 상부에 부상된다. 용선 상부에 부상된 슬래그는 제거되어야 하는데, 예비처리후 슬래그 중의 염기도(CaO/SiO2)의 보정에 따라 복원의 불순물을 방지하고 제거하게 되는데, 염기도가 낮으면 제거가 어렵고, 복원 현상도 심하게 나타난다. 이러한 결과에 따른 슬래그 조성을 표 2에 나타내었다.Therefore, by using the pretreatment material shown in Table 1, the volatile matter which flows to the gas at the time of stirring is small, and it mostly slags and floats on the upper part of molten iron | metal. Slag floated on the upper part of molten iron should be removed. After pretreatment, the slag is prevented and removed according to the correction of basicity (CaO / SiO 2 ) in the slag. . The slag composition according to these results is shown in Table 2.

[표 2]TABLE 2

용선 슬래그 조성과 예비처리 후의 슬래그 조성(중량%)Molten iron slag composition and slag composition after pretreatment (% by weight)

표 2에 나타난 바와 같이, CaC2예비처리재를 사용하였을 때, CaO의 분해 조성에 의해 SiO2, Al2O3중량%가 낮게 나타나고, CaO, MnO, FeO 등은 높게 나타나 있으며, 염기도 등 타성분은 큰 변화가 없음을 알 수 있다. 따라서, 용선온도가 저온에서 결합성이 강하게 조성되는 것은 SiO2, Al2O3이고, 조성된 슬래그를 보유하는 능력을 갖는 것은 MgO, MnO, 및 염기도인 것을 알 수 있다.As shown in Table 2, when CaC 2 pretreatment was used, SiO 2 , Al 2 O 3 wt% was low due to the decomposition composition of CaO, CaO, MnO, FeO, etc. were high, and the basicity It can be seen that the components do not change significantly. Therefore, it can be seen that it is SiO 2 , Al 2 O 3 that the molten iron temperature is strongly formed at low temperatures, and that MgO, MnO, and basicity have the ability to retain the formed slag.

또한, CaC2예지처리재는 염기도가 3중량% 이하로서, 슬래그 조성과 조성 후 제거작업의 작업성이 열악한 문제점이 있다.In addition, the CaC 2 predictive material has a basicity of 3% by weight or less, and there is a problem in that the workability of slag composition and post-combination removal work is poor.

따라서, 본 발명은 상기한 문제점을 해결하기 위한 것으로, 종래의 CaO 예비처리재를 대신하여, 슬래그의 조성을 원활히 하고, 불순물의 복원을 방지하며, 저렴한 가격의 원료이면서도 기기류의 마모률을 감소시켜 제품생산을 향상시키는 MgO 용선 예비처리재를 제공하는 것을 그 목적으로 한다.Accordingly, the present invention is to solve the above problems, in place of the conventional CaO pretreatment material, to facilitate the composition of the slag, to prevent the restoration of impurities, and to reduce the wear rate of the equipment while being a low-cost raw material It is an object of the present invention to provide a MgO molten iron pretreatment that improves production.

상기한 목적을 달성하기 위해, 본 발명에 따른 MgO 용선 예비처리재는;In order to achieve the above object, MgO molten iron pretreatment material according to the present invention;

30~45 중량% CaO, 20~40 중량% MgO, 10~15 중량% SiO2, 5~10 중량% C, 1~5 중량% MnO, 5~10 중량% Al2O3, 1~5 중량% P2O5, 0.3~1.5 중량% S, 및 불가피하게 함유된 불순물을 포함하는 것을 특징으로 한다.30 to 45 wt% CaO, 20 to 40 wt% MgO, 10 to 15 wt% SiO 2 , 5 to 10 wt% C, 1 to 5 wt% MnO, 5 to 10 wt% Al 2 O 3 , 1 to 5 wt % P 2 O 5 , 0.3 to 1.5% by weight S, and it is characterized by containing an inevitable impurity.

본 발명에 따른 MgO 용선 예비처리재에 함유된 SiO2성분은 높을 수록 탈황작업에는 유리하나, 규소가 슬래그의 유동성을 향상시켜 응집력을 저하시키므로 함유량을 가능한 한 적게해야 하며, 슬래그 중의 염기도를 고려하여 함유량을 10~15 중량%로 하는 것이 바람직하다.The higher the SiO 2 component contained in the MgO molten iron pretreatment according to the present invention, the more favorable the desulfurization operation, but the content of silicon should be reduced as low as possible to improve the fluidity of the slag and lower the cohesiveness. It is preferable to make content into 10 to 15 weight%.

또한, CaO 성분은 SiO2와 결합하여 슬래그를 저융점화시키기 위해 30~45 중량% 정도를 함유하는 것이 바람직하다.In addition, the CaO component preferably contains about 30 to 45% by weight in order to bond with SiO 2 to lower the slag.

또한, 본 발명에 따른 용선 예비처리재에 함유된 MgO 성분은 함유량이 많을 수록 황, 인, 규소 등과의 결합성이 우수해지지만, CaO 함유량에 비례하여 20~40 중량% 정도를 함유하는 것이 바람직하다.In addition, although the MgO component contained in the molten iron pretreatment material according to the present invention has a higher content, the bonding property with sulfur, phosphorus, silicon, etc. is excellent, but it is preferable to contain 20 to 40% by weight in proportion to the CaO content. Do.

한편, 양이온의 Ca, Mg, Na과 음이온인 S, P, O의 결정결합 구조에 따라 Na2SO4, CaSO4, Mg2SO4, Mg2P2SO7등으로 결합되기 위해, MgO 계 예비처리재는 MgO 함유량을 CaO와 동등한 40 중량%를 함유하는 것이 바람직하다.On the other hand, according to the crystal bond structure of Ca, Mg, Na of the cation and S, P, O, which are anions, MgO system to be combined with Na 2 SO 4 , CaSO 4 , Mg 2 SO 4 , Mg 2 P 2 SO 7, etc. The pretreatment material preferably contains 40% by weight of MgO content equivalent to CaO.

또한, Al2O3함유량은 MgO, CaO, SiO2의 결합촉진제로서, 함유량이 많을수록 슬래그의 유동성을 좋게 하고 응고력을 보완해주는 역할을 하지만, 다른 성분의 결합성을 고려하여 5~10 중량%가 가장 바람직하다.In addition, the Al 2 O 3 content is a bonding accelerator of MgO, CaO, SiO 2, the higher the content is to improve the fluidity of slag and to complement the coagulation force, but 5 to 10% by weight in consideration of the binding of other components Most preferred.

또한, 탄소는 카본 포텐셜(carbon-potential), 즉 침탄 융점을 높이고, 밀도를 적게하여 탄소 환원 분위기를 제공하기 위해 5~10 중량%를 함유하는 것이 바람직하며, 10 중량%를 초과하면, 슬래그의 조직형성을 분해시키면서 슬래그 조성을 저해하기 때문에 10중량% 이하가 바람직하다.In addition, the carbon preferably contains 5 to 10% by weight in order to increase the carbon-potential, that is, the carburizing melting point and decrease the density to provide a carbon reducing atmosphere. 10 wt% or less is preferable because it inhibits slag composition while degrading tissue formation.

본 발명에 따른 MgO계 예비처리재는, 응결, 포집, 분해의 보장응로 분말도가 88㎛에 1.2~2.3 이상 유지되고, 저온 분해가 양호하면, 습도 함유가 낮아야 하는 제 조건을 만족시킨다. 또한, 이러한 기본 조건들 외에도 응결조합제를 첨가함에 따라 각각의 다른 제품화가 될 수 있는 조건 등을 확보하고 있다.The MgO-based pretreatment material according to the present invention satisfies the condition that the condensation, trapping and decomposition of the coagulation powder is maintained at 88 µm to 1.2 to 2.3 or more, and if the low temperature decomposition is good, the humidity content must be low. In addition, in addition to these basic conditions, the addition of a coagulant combination to ensure the conditions that can be commercialized each other.

이하에 본 발명의 실시예를 통해 본 발명을 구체적으로 설명한다.Hereinafter, the present invention will be described in detail through examples of the present invention.

고로로부터 레들에 출선되는 용선을 230 톤/차지로 동등하게 출선하고, CaO계 예비처리재(CaC2)와 MgO계 예비처리재를 각각 1500㎏/차지 씩 취입하여, 이때 생성된 슬래그의 조성을 분석한 결과를 표 3에 나타내었다.230 tons / charge of molten iron from ladle from the blast furnace and equally 1500 kg / charge of CaO pretreatment material (CaC 2 ) and MgO pretreatment, respectively, to analyze the composition of the slag produced at this time One result is shown in Table 3.

[표 3]TABLE 3

표 3에 나타난 바와 같이, CaC2계 예비처리재를 사용하였을 때에는 SiO2, Al2O3함유량이 높아지고, MgO계 예비처리재를 사용하였을 때에는 MgO, MnO, FeO의 함유량이 높아져, 탈황반응이 양호함을 알 수 있다. 또한, 본 발명의 예비처리재에 의해 처리된 슬래그는 점성을 가지므로, 불순물을 제거하기가 용이하며, 작업성도 양호하다.As shown in Table 3, the content of SiO 2 and Al 2 O 3 was increased when the CaC 2 pretreatment was used, and the content of MgO, MnO, FeO was high when the MgO pretreatment was used, and the desulfurization reaction was increased. It can be seen that good. In addition, since the slag treated by the pretreatment material of the present invention has a viscosity, it is easy to remove impurities and the workability is good.

상기한 바와 같은 본 발명에 따른 용선 예비처리재에 의하면, 슬래그의 조성을 원활히 하고, 불순물의 복원을 방지하며, 저렴한 가격의 원료이면서도 기기류의 마모률을 감소시켜 제품생산을 향상시킬 수 있는 효과를 갖는다.According to the molten iron pretreatment material according to the present invention as described above, it has the effect of smoothing the composition of the slag, to prevent the restoration of impurities, and to improve the production of the product by reducing the wear rate of the equipment while being an inexpensive raw material. .

Claims (1)

30~45 중량% CaO, 20~40 중량% MgO, 10~15 중량% SiO2, 5~10 중량% C, 1~5 중량% MnO, 5~10 중량% Al2O3, 1~5 중량% P2O5, 0.3~1.5 중량% S, 및 불가피하게 함유된 불순물을 포함하는 것을 특징으로 하는 MgO계 용선 예비처리재.30 to 45 wt% CaO, 20 to 40 wt% MgO, 10 to 15 wt% SiO 2 , 5 to 10 wt% C, 1 to 5 wt% MnO, 5 to 10 wt% Al 2 O 3 , 1 to 5 wt An MgO-based molten iron pretreatment material comprising% P 2 O 5 , 0.3 to 1.5% by weight S, and inevitable impurities.
KR1019970036709A 1997-07-31 1997-07-31 MgO-based molten iron pretreatment KR19990013125A (en)

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