KR19990001532A - Manufacturing method of inorganic polymer flocculant mainly composed of aluminum chloride - Google Patents

Manufacturing method of inorganic polymer flocculant mainly composed of aluminum chloride Download PDF

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KR19990001532A
KR19990001532A KR1019970024895A KR19970024895A KR19990001532A KR 19990001532 A KR19990001532 A KR 19990001532A KR 1019970024895 A KR1019970024895 A KR 1019970024895A KR 19970024895 A KR19970024895 A KR 19970024895A KR 19990001532 A KR19990001532 A KR 19990001532A
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chloride
aluminum
coagulant
aluminum chloride
sulfate
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KR100221977B1 (en
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김용덕
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김명호
동명화학공업 주식회사
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    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/515Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on non-oxide ceramics
    • C04B35/5152Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on non-oxide ceramics based on halogenides other than fluorides
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
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    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30Constituents and secondary phases not being of a fibrous nature
    • C04B2235/40Metallic constituents or additives not added as binding phase
    • C04B2235/402Aluminium
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    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/622Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/626Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B
    • C04B35/63Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B using additives specially adapted for forming the products, e.g.. binder binders

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Abstract

금속알루미늄과 염산을 직접 반응시켜 얻어진 염화알루미늄에 염화제 1철, 염화제 2철, 황산제 1철, 황산제 2철, 폴리염화철, 폴리황산철중의 1종류 이상의 철염을 0.2-1% 첨가하여 철공존계의 염기성염화 알루미늄 응집제를 제조하므로서 PH영역을 산성측으로 확대시켜 응집폭을 넓히고 탁월한 응집효과와 각종 수처리에 대한 폭넓은 적응성, 경제성 및 작업능률성이 우수한 응집제를 제공함에 있다.0.2-1% of one or more iron salts of ferrous chloride, ferric chloride, ferrous sulfate, ferric sulfate, polyiron chloride, and polyiron sulfate are added to aluminum chloride obtained by directly reacting metal aluminum with hydrochloric acid. By manufacturing basic aluminum chloride coagulant of iron coexistence system, PH area is extended to acidic side to broaden coagulation width and provide coagulant with excellent coagulant effect and wide adaptability to various water treatments, economic efficiency and work efficiency.

Description

[발명의 명칭][Name of invention]

염화알루미늄을 주성분으로 하는 무기고분자 응집제의 제조방법Manufacturing method of inorganic polymer flocculant mainly composed of aluminum chloride

[발명의 상세한 설명]Detailed description of the invention

[발명의 목적][Purpose of invention]

본 발명은 폴리염화알루미늄을 주성분으로 하는 응집제의 제조방법에 관한 것으로 더욱 구체적으로는 금속알루미늄과 염산으로부터 제조되는 폴리염화알루미늄에 철의 강산염을 첨가하므로서 응집최적조건을 구비한 염화알루미늄을 주성분으로하는 무기고분자 응집제를 제조하는 방법을 제공함에 있다.The present invention relates to a method for producing a flocculant containing polyaluminum chloride as a main component, and more specifically, to a polyaluminum chloride prepared from metal aluminum and hydrochloric acid, iron chloride having an agglomeration optimal condition is added as a main component. The present invention provides a method for preparing an inorganic polymer flocculant.

[발명이 속하는 기술분야 및 그 분야의 종래기술][Technical field to which the invention belongs and the prior art in that field]

용수, 상수, 폐수 정제에 사용되는 응집제 특히 무기고분자 응집제에 관한 기술분야로 종래 광범위하게 대량으로 사용하여온 무기고분자 응집제로서 황산 알루미늄(Al2(SO4)nH2O)는 염가이고 독성이 없으므로 대량주입이 가능하나 다른 응집제에 비하여 적정 응집폭이 좁고 일반적인 수처리에 있어서는 알카리조제, 응집촉진제의 첨가가 불가피한 단점이 있다. 또 무기응집제로서 염화 제 2철은 응집 적정범위가 매우 넓으며 알카리 영역에서도 풀록이 용해하지 않고 풀록이 무거우며 침감속도가 빠르나 휘박용액 PH 2 이상에서는 수화물을 생성하게 되고 부식이 강하여 설비기계의 재질선정의 어려움이 있고 후민등의 물질에 대하여서는 철화합물을 생성하게 되어 제거하기가 극히 어렵다.Coagulant used in water, water and wastewater purification, especially inorganic polymer coagulant. Inorganic polymer coagulant which has been widely used in large quantities in the past, aluminum sulfate (Al 2 (SO 4 ) 3 nH 2 O) is inexpensive and toxic. Since it is possible to inject a large amount, but the appropriate coagulation range is narrower than other coagulants, and in general water treatment, it is inevitable to add alkali preparations and coagulants. In addition, ferrous chloride as an inorganic coagulant has a very wide agglomeration titration range, and does not dissolve the fulllock in the alkali region, the fulllock is heavy, and the sedimentation speed is high. It is difficult to select and it is extremely difficult to remove iron compounds for Humin.

그밖에 수산화알루미늄과 염산을 반응시켜 제조되는 염화알루미늄은 제조방법에 있어서 내산용 이중쟈켓을 한 내압용기에서 온도 150-180℃ 압력, 3-5kg/cm2로 가온 가압하에서 약 12시간 반응하여 산화알루미늄 10-18%, 염기도 45-60%의 제품을 얻는다. 제조과정중 내산용 이중쟈켓을 한 내압용기 내부재질은 유리로서 온도압력 반응시간 등의 인자에 그 수명을 크게 영향을 받게 되고 상당량의 에너지원을 필요로 하므로 열공급장치를 요하게 된다.In addition, aluminum chloride prepared by reacting aluminum hydroxide with hydrochloric acid was reacted for about 12 hours under a pressurized temperature of 150-180 ° C. and 3-5 kg / cm 2 in a pressure-resistant container equipped with a double acid jacket for acid resistance. 10-18% and 45-60% basicity are obtained. The inner material of the pressure vessel with acid resistant double jacket during the manufacturing process is glass, and its life is greatly influenced by factors such as temperature and pressure reaction time and requires a large amount of energy source, which requires a heat supply device.

또 장치에서 내부재질이 유리로서 일시적인 열충격에 의해서도 그 손실이 크다할것이므로 보수, 유지하는데 세심한 주의를 요하며 또 품질관리면에서 관리항목의 하나인 염기도 하한 값 45% 이상을 기대하기 어렵기 때문에 최종공정중의 알카리원을 공급해야 한다. 이로 인하여 제품의 안정성 및 경시열화가 큰 문제가 된다. 즉 저장중의 불용성 수산화물 생성 및 사용상 경시열화에 따른 응집성능을 저하시키는 문제점이 있다.In addition, since the internal material of the device is glass, the loss will be great due to temporary thermal shock, so it is necessary to pay close attention to repair and maintenance, and it is difficult to expect more than 45% of the lower limit of base, which is one of the control items in quality control. Alkaline sources in the process should be supplied. Because of this, product stability and deterioration with time becomes a big problem. That is, there is a problem in decreasing the cohesive performance due to the generation of insoluble hydroxide during storage and deterioration with time of use.

[발명이 이루고자 하는 기술적 과제][Technical problem to be achieved]

폐기되는 금속알루미늄(캔)을 직접 염산과 반응시켜 염화알루미늄을 제조하므로서 반응시간을 크게 단축할 수 있고 가온 가압하지 않는 장치를 사용하여 자체 반응열만으로 반응시키므로서 에너지를 절감함과 동시에 철의 강산염을 첨가하므로서 공존염류의 존재로 최적 PH 영역을 산성측으로 확대시켜 응집폭을 넓히고 탁월한 응집효과와 각종 수처리에 대한 폭넓은 적응성, 경제성 및 작업능률성이 우수한 응집제를 제조함에 있다 하겠다.By producing aluminum chloride by directly reacting the discarded metal aluminum (can) with hydrochloric acid, the reaction time can be greatly shortened, and the strong acid salt of iron can be saved at the same time by saving energy by reacting only with the heat of its own reaction using a device that does not pressurize. By adding to the presence of coexisting salts, the optimum PH region is extended to the acidic side to expand the coagulation width, and to prepare a coagulant having excellent coagulant effect and wide adaptability, economic efficiency and work efficiency for various water treatments.

[발명의 구성 및 작용][Configuration and Function of Invention]

현재 용수, 상수, 폐수 정제용으로 사용되는 황산알루미늄, 염화알루미늄 등의 응집제나 고순도 용으로 제지용 정착제, 향장품의 발한 억제용 등으로 사용되는 염화알루미늄은 주원료로서의 수산화알루미늄을 일본, 호주 등지에서 수입하고 있는 실정이다.Currently, aluminum chloride used as flocculant such as aluminum sulfate and aluminum chloride used for water, water and wastewater refining, paper fixing agent for high purity, and antiperspirant for cosmetics is used as the main raw material of aluminum hydroxide in Japan and Australia. It is imported.

이와 같은 상황에서 수입대체 효과는 물론 폐기되는 알루미늄 캔이나 철강산업에서 발생하는 산세척 폐기물인 폐염산등을 재활용 하므로서 공해 발생요인을 줄이고 종래 수산화알루미늄으로부터 제조하는 염화알루미늄의 제조방법에 있어서 반응시간의 단축 및 에너지를 절약할 수 있고 더욱이 장치비의 절감과 장치의 유지 및 보수 관리가 용이하며 강산의 철염을 첨가 숙성시키므로서 공존 염료의 존재로 최적 PH 영역을 산성측으로 확대시켜 응집폭을 넓힘과 동시에 응집 최적조건을 갖는 염화알루미늄 응집제의 제조방법으로 이를 구체적으로 설명하면 폐기되는 알루미늄캔 즉 금속 알루미늄 108중량부와 농도 15%-35%의 염산 630중량부를 교반기가 부착된 내산용 반응기에서 온도 100-110℃로 유지된 상태에서 대기압 하에서 약 30분-1시간 반응시킨다음 반응물의 전체중량에 대하여 염화제 1철, 염화제 2철, 황산제 1철, 황산제 2철, 폴리염화철, 폴리황산철중의 하나 이상을 0.2-1%를 첨가하여 숙성시킴을 특징으로 하는 염화알루미늄을 주성분으로 하는 무기고분자 응집제의 제조방법이라 할 수 있다.In this situation, the reduction of pollution factors by recycling aluminum cans that are discarded, waste hydrochloric acid, which is a pickling waste generated in the steel industry, and the reaction time in the manufacturing method of aluminum chloride manufactured from aluminum hydroxide can be achieved. It can shorten and save energy, moreover, reduce the cost of equipment, easy to maintain and maintain the device, and add fermentation of iron salt of strong acid. The method for preparing the aluminum chloride coagulant having the optimum condition will be described in detail. The aluminum can, which is discarded, that is, 108 parts by weight of metal aluminum and 630 parts by weight of hydrochloric acid having a concentration of 15% -35% is 100-110 in a reactor for acid resistance with a stirrer. The reaction is carried out for about 30 minutes-1 hour under atmospheric pressure while kept at At least one of ferrous chloride, ferric chloride, ferrous sulfate, ferric sulfate, polyiron chloride, and polyiron sulfate is aged with respect to the total weight of the reactants by adding 0.2-1% It can be said to be a manufacturing method of the inorganic polymer flocculant which contains aluminum as a main component.

이상의 반응에서 알루미늄과 염소의 몰비율은 0.5-2 : 1 범위이고 가장 바람직한 몰비율은 1.9-2 : 1 이며 반응물의 일반식은 [Al2(OH)nCl6-n]m이고 식중에서 n는 1-6이고 m은 중합도이고 n는 양의 정수를 나타낸다. 그리고 이에 철의 염이 첨가 숙성시킨 응집제는 소량의 착염상태의 공존염류로 존재한다.In the above reaction, the molar ratio of aluminum and chlorine is in the range of 0.5-2: 1, the most preferable molar ratio is 1.9-2: 1, and the general formula of the reactant is [Al 2 (OH) nCl 6- n] m, where n is 1 -6, m is the degree of polymerization and n is a positive integer. The coagulant added and aged by the salt of iron is present as a coexisting salt in a small amount of complex salt.

상기 방법에서 염화알루미늄용액에 철의 염을 첨가하는 것은 응집제로서의 큰 의미를 부여한다.In the above method, the addition of a salt of iron to the aluminum chloride solution gives great significance as a flocculant.

염기성 알루미늄염의 성질을 살펴보면 Al과 Cl이외의 것을 포함하지 않은 순수한 염기성 염화알루미늄을 시료로해서 용액의 PH, 점도, 자외선 흡수스펙트르가 Al2O3농도 및 Al3+/Cl-(N) 비에 의하여 어떻게 변화하는가를 검토한 결과 PH는 Al2O3농도의 증대에 따라 작게되고 Al/Cl(N) 비의 작은 쪽이 낮다. 점도는 Al2O3농도의 증가에 따라 크게되지만 Al/Cl-(N)비의 콘쪽이 작다. 이것은 염기성염용액의 형태가 Al/Cl(N) 비에 의하여 다르게 나타난다. 그리고 자외선 흡수 스펙트르에서 염기성 염화알루미늄은 AlCl3과는 다른 구조형태를 가지며 이의 결합상태는 Al(OH)2n 임을추정할 수 있다.A basic aluminum salt in the nature Referring to Al and the pure basic aluminum chloride which does not include anything other than Cl in the sample solution PH, viscosity, UV absorption spectra LE Al 2 O 3 concentration, and Al 3+ / Cl - (N) ratio As a result of examining how it changes by, the pH becomes smaller as the Al 2 O 3 concentration increases, and the smaller the Al / Cl (N) ratio is. The viscosity increases with increasing Al 2 O 3 concentration but the cone side of the Al / Cl- (N) ratio is small. This is indicated by the Al / Cl (N) ratio of the basic salt solution. In the ultraviolet absorption spectrum, basic aluminum chloride has a different structural form from AlCl 3, and it can be estimated that its binding state is Al (OH) 2 n.

이와 같은 알루미늄염의 단독으로는 부식성이 크게 조해성이 있으며 안전한 염기성염이라 할 수 없다.Such aluminum salts alone are highly deliquescent, and are not safe basic salts.

한편 알루미늄 철 공존계의 염기성염의 성질을 연구한 결과 알루미늄, 철공존계에 있어서만 안전용액으로 존재할 수 있다는 사실을 알 수 있었고 이 경우의 안전영역은 철과 알루미늄의 몰비 및 Al+Fe/Cl(N) 비등의 제반조건에 의하여 좌우되는 사실을 알게되었다.On the other hand, as a result of studying the basic salt of aluminum iron coexistence system, it can be seen that it can exist as a safe solution only in aluminum and iron coexistence system. In this case, the safe area is the molar ratio of iron and aluminum and Al + Fe / Cl ( N) I learned that it depends on all the conditions of boiling.

이와같이해서 얻은 알루미늄 철공존계의 염기성염은 극히 안전하고 다음과 같은 응집제로서의 특징을 갖게된다.The basic salt of the aluminum iron coexistence system thus obtained is extremely safe and has the following characteristics as a coagulant.

첫째, 조해성 및 부식성을 경감되며,First, to reduce deliquescent and corrosiveness,

둘째, Fe(OH)3풀록의 생성은 Al(OH)3풀록의 생성보다 빨리 생성되고 이것이 응집핵이되어 무거운 풀록을 만드는 것으로 침강속도가 빠르고 더욱이 양호한 풀록을 생성하므로서 슬러지의 여과성이 우수하다.Second, the Fe (OH) 3 fulllock is produced faster than the Al (OH) 3 fulllock, which becomes agglomerate nucleus to make a heavy fulllock.

셋째, 임의의 농도로 주입이 가능하므로 조작을 용이하게 간편하게 할 수 있으며,Third, since it can be injected at any concentration, it can be easily operated.

넷째, 통상의 용수처리에 있어서는 다량으로 주입하여도 처리수의 PH는 거의 중성으로 유지되 다른 응집제와 같이 알카리조제를 사용할 필요가 없다.Fourth, in normal water treatment, even if a large amount is injected, the pH of the treated water remains almost neutral, but it is not necessary to use an alkali preparation like other flocculants.

다섯째, 응집제에 적합한 PH 폭이 넓은 편이다.Fifth, the PH width is suitable for the flocculant.

그 밖에도 본 방법에서는 금속알루미늄에 염산을 직접 반응시키므로서 종래 수산화알루미늄과 염산을 반응시켜 제조하는 방법에 비해 고압을 요하는 내압용기를 사용하지 않고 상압에서 처리할 수 있으며, 별도의 열원을 가하지 않고 발열반응에 의한 자체열로서 반응을 수행할 수 있어 에너지를 절감할 수 있는 이점이 있고 더욱이 버려지는 알루미늄캔이나 경우에 따라서는 산처리 폐기물인 폐산을 이용할 수 있어 공해방지 및 경제적인 면에서 큰 이점을 갖고 있는 방법이라 할 수 있다.In addition, in this method, hydrochloric acid is directly reacted with metal aluminum, so that it can be treated at normal pressure without using a pressure vessel requiring high pressure, compared to a method of manufacturing by reacting aluminum hydroxide with hydrochloric acid, without applying a separate heat source. The reaction can be performed by self-heating by exothermic reaction, which has the advantage of saving energy. Furthermore, it is possible to use discarded aluminum cans or, in some cases, waste acid, which is an acid treatment waste, which is a great advantage in terms of pollution prevention and economics. It can be said to have a way.

[발명의 효과][Effects of the Invention]

본 발명에서 얻어진 염화알루미늄을 주성분으로 하는 무기고분자 응집제의 효과를 측정하기 위해서 실시예로서 인공탁수를 조제하여 황산알루미늄과 처리효과를 비교하였다.In order to measure the effect of the inorganic polymer flocculant mainly composed of aluminum chloride obtained in the present invention, artificial turbid water was prepared as an example, and aluminum sulfate and treatment effects were compared.

[실시예 (1)][Example (1)]

증류수에 일정량의 카오린 나이트를 현탁시키고 일정시간 정치후 일정량의 인공탁수인 조제수를 취했다. 이의 탁도는 IONTR, COD 3mg/l, AIK, 45mg/l PH(20℃) 6.5이였다. 500ml 비이커에 상기 조제수를 취한후 응집제별 적정량을 첨가후 150rpm 1min, 45rpm 15min, 정치 30분후 처리수의 수질과 상태를 관찰 기록한 결과 표 1과 같은 응집제별 처리효과를 얻었다.A certain amount of kaolin knight was suspended in distilled water, and a fixed amount of artificial turbid water was taken after standing for a certain time. Its turbidity was IONTR, COD 3 mg / l, AIK, 45 mg / l PH (20 ° C.) 6.5. After taking the preparation water in the 500ml beaker and adding the appropriate amount for each flocculant was observed and recorded the quality and condition of the treated water after 150rpm 1min, 45rpm 15min, 30 minutes stationary, the treatment effect for each flocculant as shown in Table 1 was obtained.

표 1. 응집제별 처리효과Table 1. Treatment Effect by Coagulant

Claims (1)

금속 알루미늄 108중량부와 농도 15%-35%의 염산 630중량부를 교반기가 부착된 내산용 반응기에서 온도 100-110℃로 유지된 상태에서 대기압 하에서 약 30분-1시간 반응시킨다음 반응물의 전체중량에 대하여 염화제 1철, 염화제 2철, 황산제 1철, 황산제 2철, 폴리염화철, 폴리황산철중의 1종류 이상을 0.2-1중량%를 첨가하여 숙성시킴을 특징으로 하는 염화알루미늄을 주성분으로 하는 무기고분자 응집제의 제조방법.108 parts by weight of metal aluminum and 630 parts by weight of hydrochloric acid having a concentration of 15% to 35% are reacted for about 30 minutes to 1 hour under atmospheric pressure while maintaining the temperature at 100-110 ° C. in an acid reactor equipped with a stirrer. Aluminum chloride characterized by aging at least one kind of ferric chloride, ferric chloride, ferrous sulfate, ferric sulfate, polyiron chloride, and polysulfate by adding 0.2-1% by weight The manufacturing method of the inorganic polymer flocculant which has a main component.
KR1019970024895A 1997-06-16 1997-06-16 Method for producing cohesive of inorganic polymer KR100221977B1 (en)

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KR100374148B1 (en) * 1999-02-13 2003-03-03 삼구화학공업 주식회사 Treatment of wastewater generated in the paper preparation process
KR100735540B1 (en) * 2005-10-24 2007-07-04 고도화학(주) Process for preparing polyalumium hydroxy chloro sulfate as a flocculant for treating water
KR101297435B1 (en) * 2011-11-17 2013-08-19 주식회사 워켐 The preparing method of aluminium sulfate from waste water

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KR100748601B1 (en) * 2007-04-10 2007-08-13 코맥스화학 (주) Preparation method of high basic polyaluminium chloride
KR101119623B1 (en) 2009-05-13 2012-03-06 미주엔비켐 주식회사 Inorganic cohesive agents for water-treatment and Preparing method thereof
KR101695677B1 (en) 2016-06-14 2017-01-13 (주)코솔텍 Polyaluminium chloride coagulants having neutral basicity and manufacturing method thereof
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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100374148B1 (en) * 1999-02-13 2003-03-03 삼구화학공업 주식회사 Treatment of wastewater generated in the paper preparation process
KR100735540B1 (en) * 2005-10-24 2007-07-04 고도화학(주) Process for preparing polyalumium hydroxy chloro sulfate as a flocculant for treating water
KR101297435B1 (en) * 2011-11-17 2013-08-19 주식회사 워켐 The preparing method of aluminium sulfate from waste water

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