KR19980082227A - Two-component hardener injection method and its apparatus - Google Patents

Two-component hardener injection method and its apparatus Download PDF

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KR19980082227A
KR19980082227A KR1019970017019A KR19970017019A KR19980082227A KR 19980082227 A KR19980082227 A KR 19980082227A KR 1019970017019 A KR1019970017019 A KR 1019970017019A KR 19970017019 A KR19970017019 A KR 19970017019A KR 19980082227 A KR19980082227 A KR 19980082227A
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nozzle
liquid
injection
annular
nuclear
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KR100226592B1 (en
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와타루 나까니시
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와타루 나까니시
가부시키가이샤 엔.아이.티.
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    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02DFOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
    • E02D3/00Improving or preserving soil or rock, e.g. preserving permafrost soil
    • E02D3/12Consolidating by placing solidifying or pore-filling substances in the soil
    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02DFOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
    • E02D2250/00Production methods
    • E02D2250/003Injection of material

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  • Engineering & Computer Science (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Structural Engineering (AREA)
  • Agronomy & Crop Science (AREA)
  • Environmental & Geological Engineering (AREA)
  • Soil Sciences (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Mining & Mineral Resources (AREA)
  • Paleontology (AREA)
  • Civil Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Consolidation Of Soil By Introduction Of Solidifying Substances Into Soil (AREA)

Abstract

본 발명은 대상 지반중에 2액정 경화재를 주입시켜, 연약한 지반의 개량, 지반중의 지보층(支保層)이나 지수층(止水層)을 조성하는 2액성 경화재 주입공법과 그의 장치에 관한 것이다.The present invention relates to a two-liquid cured material injection method and an apparatus thereof in which a two-liquid crystal hardened material is injected into a target ground to improve a soft ground, and to form a support layer and an index layer in the ground.

본 발명은 선단측벽에 핵 노즐과 2개의 환상 노즐이 동심원상으로 중합하는 중합분사 노즐을 설치하고, 격절된 세 개의 유로를 설치하여 핵 노즐과 2개의 환상 노즐에 각각 연통되는 주입관을 대상지반 중에 삽입하고, 소정의 깊이에 도달하는 곳으로부터, 핵 노즐에 연통하는 유로에 경화재 A액, 중간 환상 노즐에 연통하는 유로에 경화재 B액, 외측 환상 노즐에 연통하는 유로에 맑은물을 각각 고압력으로 압송함에 의해, 고속 분류로서 분사되는 것으로 부터, 주입관을 회전하면서 뽑아내는 방향으로 이동하여 주입관 궤적에 경화층을 조성하는 것을 특징으로 하는 2액성 경화재 주입공법 및 그 장치이다.The present invention provides an injection pipe in which a nuclear injection nozzle and two annular nozzles are polymerized in a concentric manner on the tip side wall, and three separate flow paths are installed to communicate with the nuclear nozzle and two annular nozzles, respectively. From the place where it reaches in the predetermined depth, the hardened | cured material A liquid to the flow path which communicates with a nuclear nozzle, the hardened | cured material B liquid to the flow path which communicates with an intermediate annular nozzle, and the clear water is flowed at high pressure, respectively. It is a two-component hardening material injection method and its apparatus, characterized by forming a hardened layer on the injection tube trajectory by moving the injection tube in the direction of extraction by rotating the injection tube by being injected by high speed jetting.

Description

2액성 경화재 주입 공법 및 그의 장치Two-component hardener injection method and its apparatus

본 발명은 대상 지반중에 2액성 경화재를 주입시켜, 연약 지반의 개량, 지반중의 지보층(支保層)이나 지수층(止水層)을 조성하는 2액성 경화재 주입공법과 그의 장치에 관한 것이다.TECHNICAL FIELD The present invention relates to a two-component curing agent injection method and apparatus for improving a soft ground and forming a support layer or a water-stop layer in the ground by injecting a two-component curing agent into the target ground.

종래, 연약지반의 개량, 지중(地中)의 지보층이나 지수층의 조성, 특히 큰 직경의 원주상 경화층의 조성이 필요한 경우에는 1액성 경화재를 공기에 포함시켜 고압 분사함으로서, 분류(噴流)의 도달 거리를 늘려서 경화층의 큰 직경화를 도모할 수 있다.Conventionally, when the improvement of the soft ground, the composition of the ground support layer and the index layer of the ground, especially the composition of the large-diameter cylindrical columnar hardening layer, are required, the high-pressure injection is performed by incorporating a one-component hardening material into the air. By increasing the reach distance of), a large diameter of the cured layer can be achieved.

그러나, 2액성 경화재에 대해서는 이것을 공기에 포함시켜 고압 분사하면 점성이 낮은 쪽의 1액이 에아리프트(airlift)되어 배출 되어버려, 2액의 균형이 무너져 소정의 효과를 얻을 수가 없기 때문에, 이와 같은 방법으로의 사용은 불가능하게 되었다.However, in the case of a two-component hardener, when one is contained in the air and sprayed at high pressure, one liquid of the lower viscosity is airlifted and discharged, and the balance of the two liquids is broken, so that a predetermined effect cannot be obtained. Its use has become impossible.

또한, 2액성 경화재는 충진밀도와 침투성의 문제가 있기 때문에, 큰 직경으로 경화재층의 강도가 요구되는 주입 공법에는 이용될 수 없고, 이에 사용되는 경화재는 느린응결성(이하, 완결성(緩結性)이라고 함)의 1액성 경화재에 한정되고 있다.In addition, since two-component hardeners have problems of packing density and permeability, they cannot be used in an injection method requiring a large diameter of the hardener layer, and the hardener used therein is a slow cohesiveness (hereinafter, a "completeness"). It is limited to the one-component hardening | curing material of the

상기와 같은 완결성의 1액성 경화재를 사용한 경화재 주입층은 경화시간이 길고, 굴삭 현장의 지보층 등에 주입하는 경우에는 굴삭속도에 합치하여 공사를 진척시키는 것이 매우 곤란하다.The hardened material injection layer using the above-mentioned one-component hardened | cured material has long hardening time, and when it inject | pours into the support layer of an excavation site, etc., it is very difficult to advance construction in accordance with an excavation speed.

또한, 충분한 경화가 행하여지기 전에 굴삭이 행하여지면 지보효과를 얻을 수 없어 중대한 사고에도 연결될지도 모르는 문제점이 있다.In addition, if excavation is performed before sufficient hardening is performed, there is a problem that the supporting effect may not be obtained and may lead to serious accidents.

종래 주입에 의한 지보복공(支保復工), 특히 뚜껑부(蓋部) 주입에 급속응결성(이하 순결성(瞬結性)이라고 함)의 효과재가 이용되지 못하는 것은 순결성 경화재가 2액성이므로, 2액의 혼합에 의해서 단시간으로 경화하기 때문에, 분사되는 경화재가 충분하게 침투 충진하기 전에 경화되어 주입층에 소밀(疎密)을 일으켜 균질한 경화층을 얻을 수 없다는 것이 큰 원인이 되고 있다.Conventionally, it is not possible to use the effect material of rapid coagulation (hereinafter referred to as purity) for Jibo rehabilitation by injection, especially the lid part injection, since the purity hardening material is two-liquid. Since it hardens | cures for a short time by mixing two liquids, it becomes a big cause that the injected hardened | cured material hardens before fully penetrating and filling, and produces a roughness in an injection layer, and cannot obtain a homogeneous hardened layer.

또한, 순결성 경화재의 주입은 충진밀도를 높이기 위하여 저압주입에 의해 흙 입자간의 배열을 무너뜨리지 않고 명확히 뚫어서 침투가 행하여지는 것이 중심이 될 수 있다.In addition, the injection of the purity hardening material may be the center of the permeation is clearly made through the low pressure injection without breaking the arrangement between the soil particles in order to increase the filling density.

도 1은 본 발명의 실시예를 나타내는 것으로 시공상황을 나타내는 전체측면도이다.1 is an overall side view showing a construction situation showing an embodiment of the present invention.

도 2는 주입관의 요부구조를 나타내는 확대 종단측면도이다.2 is an enlarged longitudinal sectional view showing the main part structure of the injection pipe.

도 3은 중합노즐의 정면도이다.3 is a front view of the polymerization nozzle.

*도면의 주요 부분에 대한 부호의 설명** Description of the symbols for the main parts of the drawings *

1:주입관본체2:조작구동기구1: injection pipe main body 2: operation drive mechanism

3:스이벨4:기본 받침3: swivel 4: basic support

5:주입관 작동기구6:경화재압송펌프장치5: Injection pipe operation mechanism 6: Hard material pressure pump device

7:맑은물압송펌프장치11:1유로7: clear water pressure pumping device 11: 1 euro

12:2유로13:3유로12: 2 euros 13: 3 euros

21:핵노즐22:중간환상노즐21: nuclear nozzle 22: medium circular nozzle

23:외측환상노즐31:A액 압송호스23: Outer annular nozzle 31: A liquid feed hose

32:B액 압송호스33:맑은물 압송호스32: B liquid pressure hose 33: Clear water pressure hose

G:대상지반G: Target ground

본 발명은 선단측벽에 핵 노즐과 2개의 환상 노즐이 동심원상으로 중합하는 중합분사 노즐을 설치하고, 사이가 떨어진 세개의 유로(流路)를 설치하여 핵 노즐과 2개의 환상 노즐에 각각 연통되는 주입관을 대상 지반중에 삽입하고, 소정 심도에 달하는 곳에서, 핵 노즐로 연통하는 유로에 경화재 A액, 중간 환상 노즐에 연통하는 유로에 경화재 B액, 외측 환상 노즐에 연통하는 유로에 맑은 물을 고압으로 압송함으로써, 중합분사 노즐으로부터 고속 분류로서 분사하는 것으로부터, 주입관을 회전하면서 뽑아내는 방향으로 이동하여 주입관 궤적에 경화층을 조성하도록 하여, 상기 각각의 문제에 대처하는 것이다.The present invention provides a polymer injection nozzle in which a core nozzle and two annular nozzles are polymerized concentrically on the tip side wall, and three flow paths separated from each other are connected to the nuclear nozzle and two annular nozzles, respectively. The injection tube is inserted into the target ground, where the water reaches the predetermined depth, the hardener A liquid into the passage communicating with the nuclear nozzle, the hardener B liquid into the passage communicating with the intermediate annular nozzle, and the clear water into the passage communicating with the outer annular nozzle. By pressure feeding at high pressure, it is possible to cope with the above problems by moving the injection pipe in the direction of extraction while rotating the injection pipe by forming a hardened layer on the injection pipe trajectory by jetting at high speed from the polymerization injection nozzle.

즉, 순결성 경화재가 분사되는 노즐의 외측에 이것을 둘러싸는 환상의 맑은물 분사노즐을 설치하고, 순결성 경화제 분류를 맑은물로 포합시켜 고압분사함으로써, 경화재 분류의 확산을 방지하고, 동시에 맑은 물 분류의 파쇄력을 이용하여 도달거리의 신장과 충진밀도를 높이도록 하는 것이다.In other words, by installing an annular clear water jet nozzle surrounding the nozzle to which the purity hardening material is injected, and incorporating the purity hardening agent fraction into clear water to inject high pressure, the diffusion of the hardening material fraction is prevented and at the same time, the clear water By using the crushing force of the classification to increase the reach and filling density of the reach.

외측 환상 분사 노즐로부터 고압 분사되는 맑은물은 핵 노즐로부터 고압분사되는 경화재 A액, 중간 환상 분사 노즐로부터 고압분사되는 경화재 B액을 포합시켜 분류를 얽히게 하는 주입관의 회전 이동에 따라서 주변 토양을 절삭시켜 흙입자를 정리함과 함께 A액과 B액의 혼합 분류가 혼입되어, 주입관의 뽑아내는 이동에 따르는 큰 교반 혼합효과에 의해서 균질한 경화재 충진이 행하여 진다.The clear water sprayed by the high pressure from the outer annular spray nozzle combines the hardener A liquid high-pressure sprayed from the core nozzle and the hardened material B liquid high-pressure sprayed from the intermediate annular spray nozzle to cut the surrounding soil in accordance with the rotational movement of the injection pipe which entangles the fractionation. In order to clean up the soil particles, the mixed fractionation of the A liquid and the B liquid is mixed, and the homogeneous hardening material filling is performed by the large stirring mixing effect due to the extraction movement of the injection pipe.

이하, 도면에 의해 본 발명의 실시예를 설명한다. 부호(1)은 주입관으로 그의 1유로(11), 그의 2유로(12), 그의 3유로(13)를 갖고, 각 유로는 주입관(1)의 선단측벽에 동심원상으로 중합시켜 설치된 핵 노즐(21), 중간환상 노즐(22), 외측 환상 노즐(23)에 각각 연통하여 개구된다.EMBODIMENT OF THE INVENTION Hereinafter, the Example of this invention is described by drawing. Numeral 1 denotes an injection tube having its 1 channel 11, its 2 channel 12, and its 3 channel 13, each of which is formed by condensing a core concentrically on the distal end wall of the injection tube 1. The nozzle 21, the intermediate annular nozzle 22, and the outer annular nozzle 23 communicate with each other and are opened.

주입관(1)은 그의 후단이 스이벨(3)로 되어 있으며, 압송펌프 장치(6,7)를 매개로 재료공급부에 연락하는 호스(31,32,33)에 연결됨과 함께 기초 받침대(4)위에 장치된 주입관 작동 기구(5)에 지지된다.The injection pipe 1 has a swivel 3 at its rear end and is connected to the hoses 31, 32, 33 which contact the material supply unit via the pressure pump devices 6, 7 and the foundation pedestal 4 It is supported by the injection tube operating mechanism 5 installed above.

주입관 작동 기구(5)는 주입관(1)을 회전이동, 전진후퇴 혹은 경사하강 각도를 변화시키는 조작 구동기구(2)를 갖춰, 대상지반에 대해서 소정의 각도를 더욱 굴삭 추진시켜, 회전 이동 후퇴시키도록 되어 있다.The injection tube operating mechanism 5 has an operation drive mechanism 2 for changing the rotational movement, the forward retreat or the inclined downward angle of the injection tube 1, and further excavates and propels a predetermined angle with respect to the target ground, thereby rotating the movement. It is supposed to retreat.

또한, 호스(31,32)에 연결되어 주입 재료에 압송력을 부여하는 압송펌프 장치(6)는 종래, 2액성 경화재 압송용으로서 이용될 수 있는 비교적 점성이 높은 재료를 압송하는 펌프 장치로 되어 있고, 호스(33)에 연결시켜 주입 재료에 압송력을 부여하는 압송 펌프장치(7)는 맑은물 분류의 출력을 확보하는 고압펌프 장치로 되어 있다.In addition, the pressure pump device 6 connected to the hoses 31 and 32 to impart a pressure force to the injection material is conventionally a pump device for pumping a relatively high viscosity material that can be used for the two-component hardener material pump. In addition, the pressure feed pump device 7 which connects to the hose 33 and imparts pressure force to the injection material is a high pressure pump device that secures the output of the clean water fractionation.

이와 같이 장치된 주입관(1)을 대상지반(G)으로 향하게 추진 삽입하여, 소정의 깊이에 도달한 곳에서, 그의 1유로(11)에 A액, 그의 2유로(12)에 B액, 그의 3유로(13)에 맑은물을 각각 200㎏/㎠∼500㎏/㎠ 정도의 초 고압력으로 압송하고, 중합 노즐로부터 고속 포합분류로서 분사한다.The injection pipe 1 installed as described above is propelled and inserted into the target ground G, and at the point where the predetermined depth is reached, the liquid A in the one flow path 11, the liquid B in the two flow paths 12, The clear water is pumped to the three flow paths 13 at an ultra-high pressure of about 200 kg / cm 2 to 500 kg / cm 2, respectively, and sprayed from the polymerization nozzles as a high-speed mixing fraction.

또한, 시공 상황에 따라서, 맑은 물을 경화재 A액 및 B액보다 높은 압력으로 분사시켜, 맑은물 분류에 의해 경화재 A액 및 B액을 권입시켜도 좋다.In addition, depending on the construction situation, the clear water may be sprayed at a higher pressure than the hardener A liquid and the B liquid, and the hardener A liquid and the B liquid may be wound up by clear water classification.

예를 들면, 그의 1유로(11)에 A액, 그의 2유로(12)에 B액을 20㎏/㎠∼30㎏/㎠ 정도의 압력으로 압송하여, 각각 핵 노즐(21), 중간환상 노즐(22)로부터 분사하는 것과 동시에 그의 3유로(13)에 맑은물을 200㎏/㎠∼500㎏/㎠ 정도의 고압력으로 압송시켜 외측환상 노즐(23)에서 분사하면, 맑은 물에 의한 환상분류가 핵 노즐(21), 중간환상 노즐(22)로부터의 A액 및 B액 혼합 분류를 포합하여 초고속 분류되어 주변 토양을 절삭하여, 주입관(1)의 회동 작동에 동반하여 이것을 교반한다.For example, the liquid A is injected into one flow path 11 and the liquid B is flown into the two flow paths 12 at a pressure of about 20 kg / cm 2 to 30 kg / cm 2, respectively, and the nuclear nozzle 21 and the intermediate annular nozzle are respectively fed. At the same time as spraying from (22), the clear water is injected into the three flow passages 13 at a high pressure of about 200 kg / cm 2 to 500 kg / cm 2 and sprayed from the outer annular nozzle 23, whereby the annular classification by the clear water is carried out. The mixture of the A liquid and the B liquid mixed fractionation from the nucleus nozzle 21 and the intermediate annular nozzle 22 is combined, the ultrafast fractionation is carried out, the surrounding soil is cut, and this is accompanied by the rotational operation of the injection pipe 1 and stirred.

또한, 상기와 같은 초고압을 이용하지 않아도, 맑은물의 분사압력이 A액, B액의 분사 압력보다 고압으로 되면 포합분류를 발생하여서, 주입환경에 따라서 압력조정을 행하여 대응할 수 있다.In addition, even if the ultra-high pressure as described above is not used, when the injection pressure of the clear water becomes higher than the injection pressures of the liquids A and B, the inclusions are generated and the pressure can be adjusted according to the injection environment.

이러한 것으로서, A액, B액과 맑은 물의 포합 분류를 고압 분사시켜 주입관을 회전시키는 것으로부터, 뽑아내는 방향으로 후퇴시켜서 대상 지반중에 2액성 경화재를 주입시켜, 원통상으로 경화층을 조성하여, 필요에 따라서 이것을 병렬한다.As such, from the high pressure injection of the combined flow of liquid A, liquid B and clear water, the injection tube is rotated, the liquid is retracted in the direction of extraction, and the two-component hardening material is injected into the target ground to form a cured layer in a cylindrical shape. Parallel this as necessary.

본 발명은 상기한 바와 같은 구성으로 되는 것으로 순결성 경화재에 의해 단시간으로 경화하는 강도 높은 균질한 경화재 주입층을 조성할 수 있는 효과가 있다. 따라서, 수맥의 어느 지반이나 긴급 지수복공에도 활용할 수 있음과 함께 경화 대기 시간등 종래 작업에 요구된 쓸데없는 시간을 줄일 수 있고, 작업 능률을 대폭으로 높일 수 있다.The present invention has the effect as described above, and can form a high strength homogeneous cured material injection layer that is cured in a short time by the purity hardened material. Therefore, it can be utilized for any ground of the vein and the emergency index rehabilitation, and it is possible to reduce the unnecessary time required for conventional work such as the curing waiting time, and to greatly increase the work efficiency.

Claims (3)

선단측벽에 핵 노즐과 2개의 환상 노즐이 동심원상으로 중합하는 중합분사 노즐을 설치하고, 격절된 세 개의 유로를 설치하여 핵 노즐과 2개의 환상 노즐에 각각 연통되는 주입관을 대상지반 중에 삽입하고, 소정의 깊이에 도달하는 곳으로부터, 핵 노즐에 연통하는 유로에 경화재 A액, 중간 환상 노즐에 연통하는 유로에 경화재 B액, 외측 환상 노즐에 연통하는 유로에 맑은물을 각각 고압력으로 압송함에 의해, 고속 분류로서 분사되는 것으로부터, 주입관을 회전하면서 뽑아내는 방향으로 이동하여 주입관 궤적에 경화층을 조성하는 것을 특징으로 하는 2액성 경화재 주입공법.A polymer injection nozzle is installed on the tip side wall of which the core nozzle and two annular nozzles are concentrically polymerized, and three separate flow paths are inserted to insert an injection tube communicating with the nuclear nozzle and the two annular nozzles in the target ground. From the place where the predetermined depth is reached, the hardened material A liquid into the flow passage communicating with the nuclear nozzle, the hardening material B liquid into the flow passage communicating with the intermediate annular nozzle, and the clear water are fed at high pressure to the flow passage communicating with the outer annular nozzle, respectively. 2. A two-component curing material injection method comprising: forming a hardened layer on an injection tube trajectory by moving in an ejection direction while rotating the injection tube from being injected as a high speed jet. 제1항에 있어서, 핵 노즐에서의 경화재 A액, 중간환상 노즐에서의 경화재 B액보다 높은 압력으로 외측 환상 노즐에서의 맑은 물을 분사하도록 하는 것을 특징으로 하는 2액성 경화재 주입공법.The method of injecting a two-component curable material according to claim 1, wherein the clear water is injected from the outer annular nozzle at a pressure higher than that of the hardener A liquid in the core nozzle and the hardener B liquid in the intermediate annular nozzle. 핵 노즐과 2개의 환상 노즐이 동심원상으로 중합하는 중합분사 노즐을 선단 측벽에 설치하고, 사이가 떨어진 세개의 유로를 설치하여 핵 노즐과 2개의 환상 노즐에 각각 연통되는 주입관을, 회동 기구와 전진후퇴 기구를 갖는 기본 받침대에 지지함과 함께, 사이가 떨어진 세 개의 유로중 핵 노즐과 중간환상 노즐에 연통하는 유로에 연락하는 압송호스는 중앙펌프를 매개로 경화재 A액, B액의 재료조에, 외측환상 노즐로 연통하는 유로에 연락하는 압송 호스는 고압펌프를 매개로 맑은 물 재료조에 각각 연락되어 이루어지는 것을 특징으로 하는 2액성 경화재 주입장치.The injection mechanism is provided on the distal end sidewall of the polymer injection nozzle in which the core nozzle and the two annular nozzles are polymerized concentrically, and three flow paths separated from each other are connected to the nuclear nozzle and the two annular nozzles respectively. The support hose, which is supported on the basic pedestal having the forward and backward mechanism, and is connected to the passage communicating with the core nozzle and the intermediate annular nozzle, is connected to the material tank of the hardener A liquid and the liquid B through the central pump. And a pressure feed hose in contact with a flow path communicating with an outer annular nozzle are respectively connected to a clear water material tank through a high pressure pump.
KR1019970017019A 1997-05-02 1997-05-02 Method and apparatus for injecting the stiffening material of two component system KR100226592B1 (en)

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KR100451962B1 (en) * 2001-07-18 2004-10-08 주식회사 대창중기계 Series of wall structure method and device
KR100462466B1 (en) * 2001-08-14 2004-12-17 표준이씨 주식회사 A Method for preparing the ground stiffening layer and Device the same

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KR101677933B1 (en) * 2014-07-17 2016-11-21 주식회사 성우지오텍 Composition of the ground in soft ground reinforcement method

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JPS5214523A (en) * 1975-07-25 1977-02-03 Hitachi Metals Ltd Cast valve box

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100451962B1 (en) * 2001-07-18 2004-10-08 주식회사 대창중기계 Series of wall structure method and device
KR100462466B1 (en) * 2001-08-14 2004-12-17 표준이씨 주식회사 A Method for preparing the ground stiffening layer and Device the same

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