KR19980048776U - Three-way catalytic converter with foam member - Google Patents

Three-way catalytic converter with foam member Download PDF

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Publication number
KR19980048776U
KR19980048776U KR2019960061941U KR19960061941U KR19980048776U KR 19980048776 U KR19980048776 U KR 19980048776U KR 2019960061941 U KR2019960061941 U KR 2019960061941U KR 19960061941 U KR19960061941 U KR 19960061941U KR 19980048776 U KR19980048776 U KR 19980048776U
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South Korea
Prior art keywords
foam member
exhaust gas
catalyst
way catalyst
conversion device
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KR2019960061941U
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Korean (ko)
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양기일
Original Assignee
양재신
대우자동차 주식회사
이우복
사단법인 고등기술연구원연구조합
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Application filed by 양재신, 대우자동차 주식회사, 이우복, 사단법인 고등기술연구원연구조합 filed Critical 양재신
Priority to KR2019960061941U priority Critical patent/KR19980048776U/en
Publication of KR19980048776U publication Critical patent/KR19980048776U/en

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N3/00Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
    • F01N3/08Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous
    • F01N3/10Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust
    • F01N3/24Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust characterised by constructional aspects of converting apparatus
    • F01N3/28Construction of catalytic reactors
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N3/00Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
    • F01N3/08Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous
    • F01N3/10Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust
    • F01N3/101Three-way catalysts
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N2470/00Structure or shape of gas passages, pipes or tubes
    • F01N2470/02Tubes being perforated

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Health & Medical Sciences (AREA)
  • Toxicology (AREA)
  • Combustion & Propulsion (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Catalysts (AREA)
  • Exhaust Gas Treatment By Means Of Catalyst (AREA)

Abstract

본 고안은 배기가스파이프와 촉매수단의 사이에 다공질의 폼부재가 삽입됨으로써 그 정화성능이 증대되도록 된 폼부재가 내삽된 삼원촉매전환장치에 관한 것으로, 고밀도의 실뭉치 또는 솜과함께 촉매제가 하우징의 내부에 삽입되어 있는 자동차의 삼원촉매전환장치에 있어서, 배기가스가 외부로 확산되도록 다수개의 배출구멍(4)이 형성된 배기파이프(3)와, 상기 배기파이프(3)의 외주연을 따라 감싸며 형성되며 다공질의 재질로 형성된 폼부재(11)와, 상기 하우징(12)과 상기 폼부재(11) 사이에 제공되는 촉매수단(13)이 구비되어, 배기가스와 촉매수단간의 접촉면적이 극대화됨으로써, 배기가스의 유해성분이 삼원촉매장치내의 촉매수단으로 골고루 흡수될수 있게 되었다. 따라서, 삼원촉매장치의 배기가스 정화용량의 증대 및 그 사용에 따른 수명도 연장되는 잇점이 있다.The present invention relates to a three-way catalyst conversion device in which a foam member is inserted between a waste gas pipe and a catalyst means so that the purification performance is increased. In the three-way catalyst conversion device of the vehicle inserted into the inside of the exhaust pipe 3 is formed with a plurality of exhaust holes (4) so that the exhaust gas is diffused to the outside, wrapped around the outer periphery of the exhaust pipe (3) And a foam member 11 formed of a porous material and a catalyst means 13 provided between the housing 12 and the foam member 11 to maximize the contact area between the exhaust gas and the catalyst means. In addition, the harmful components of the exhaust gas can be evenly absorbed by the catalyst means in the three-way catalyst device. Therefore, there is an advantage in that the exhaust gas purifying capacity of the three-way catalyst device is increased and its lifespan is also extended.

Description

폼부재가 내삽된 삼원촉매전환장치.Three-way catalyst conversion device with interpolated foam members.

본 고안은 폼부재가 내삽된 삼원촉매전환장치에 관한 것으로, 특히 배기가스파이프와 촉매수단의 사이에 다공질의 폼부재가 삽입됨으로써 그 정화성능이 증대되도록 된 폼부재가 내삽된 삼원촉매전환장치에 관한 것이다.The present invention relates to a three-way catalyst conversion device in which a foam member is interpolated, and particularly to a three-way catalyst conversion device in which a foam member is inserted to increase the purification performance by inserting a porous foam member between an exhaust gas pipe and a catalyst means. It is about.

내연기관에 있어서, 불완전 연소되는 배기가스의 성분이 인체에 유해하다는 사실은 잘 알려져 있다. 이것은 수많은 차량으로부터 배출되는 배기가스에 의하여 공해문제가 심각하게 되었으며, 생존권의 심각성이 현실적으로 부딧히게 되자 당국에서는 이의 대응방안으로 유해가스(배기가스)의 과 방출에 대한 규제법을 제도화 하였던 것이다.In internal combustion engines, it is well known that the components of incompletely burned exhaust gases are harmful to the human body. This caused the pollution problem to be seriously caused by the exhaust gas emitted from many vehicles, and as the seriousness of the right to life became realistic, the authorities instituted a regulatory law on the over emissions of harmful gases (exhaust gas) as a countermeasure.

유해가스의 과방출을 예방하려면 엔진내에서 완전 연소시키던가 또는 대기로 다달으기 전에 재연소시키는 방법 및 삼원촉매변환장치 등의 장치를 사용하여 유해가스의 농도를 감소시키는 방법등이 널리 사용되고 있다.To prevent the excessive emission of harmful gases, a method of completely burning in an engine or reburning before reaching the atmosphere, and reducing the concentration of harmful gases by using a device such as a three-way catalytic converter is widely used.

상기 삼원촉매변환장치는 배기가스중 유독한 성분인 CO(일산화탄소), HC(탄화수소), NOX(산화질소)를 동시에 감소시키는 장치로서 배기파이프의 경로중에 설치되어 있다. 촉매로서는 백금과 로듐이 사용된다.The three-way catalytic converter is a device that simultaneously reduces CO (carbon monoxide), HC (hydrocarbon), and NOX (nitrogen oxide), which are toxic components in the exhaust gas, and is installed in the exhaust pipe path. Platinum and rhodium are used as a catalyst.

충분한 산소가 있는 경우에는 유해한 CO 와 HC를 산화하여 각각 무해한 CO2(이산화탄소)와 H2O(물)로 변화시킬 수 있으며, 산소가 부족한 상태에서는 유해한 NOX 를 무해한 N2(질소)로 변화시킬 수 있도록 되어 있다.If there is sufficient oxygen, harmful CO and HC can be oxidized and converted into harmless CO2 (carbon dioxide) and H2O (water) respectively, and in the absence of oxygen, harmful NOX can be converted into harmless N2 (nitrogen). .

상기 삼원촉매변환장치내의 백금과 로듐은 솜 또는 가는 실이 뭉쳐저 있는 섬유 등에 그 성분이 함유되어 있으며 그 내부를 상기 배출파이프가 통과하도록 되어 있다. 즉, 상기 삼원촉매변환기 내부를 통과하고 있는 배출파이프에 다수개의 관통구가 형성되어 있음으로 인하여 배출가스의 유해성분이 상기 솜 또는 가는 실이 뭉쳐저 있는 곳으로 흡수되도록 하였다.Platinum and rhodium in the three-way catalytic converter include its components, such as cotton or fiber, in which fine threads are agglomerated, and the discharge pipe passes through the inside thereof. That is, since a plurality of through holes are formed in the discharge pipe passing through the three-way catalytic converter, harmful components of the exhaust gas are absorbed into the place where the cotton or the thin thread are gathered.

그런데, 상기 솜 또는 실뭉치등은 촘촘하게 뭉쳐저있음으로 인하여 배기파이프와 인접되어 있는 부분만이 많은 양의 유해성분이 흡수되는 실정이었으며 상기 배기파이프와 멀어질수록 유해성분의 흡수정도는 현저히 감소되었다.However, since the cotton or thread bundles are densely packed together, only a portion adjacent to the exhaust pipe absorbs a large amount of harmful components, and the farther the exhaust pipe is, the less the harmful components are absorbed.

즉, 삼원촉매변환장치의 케이스 내부에 있는 촉매가 골고루 이용되지 못하는 문제점이 있었다.That is, there is a problem that the catalyst in the case of the three-way catalytic converter is not evenly used.

본 고안은 상술한 문제점을 감안해서 이루어진 것으로써, 본 고안의 목적은 삼원촉매장치내의 촉매의 활용을 효율적으로 할 수 있도록 하여 삼원촉매장치의 배기가스 정화용량 및 그 수명을 연장하도록 하는데 있다.The present invention has been made in view of the above-described problems, and an object of the present invention is to enable efficient utilization of the catalyst in the three-way catalyst device to extend the exhaust gas purification capacity of the three-way catalyst device and its lifespan.

이와 같은 목적을 달성하기 위하여 본 고안에 의한 폼부재가 내삽된 삼원촉매전환장치는, 고밀도의 실뭉치 또는 솜과함께 촉매제가 하우징의 내부에 삽입되어 있는 자동차의 삼원촉매전환장치에 있어서, 배기가스가 외부로 확산되도록 다수개의 배출구멍이 형성된 배기파이프와, 상기 배기파이프의 외주연을 따라 감싸며 형성되며 다공질의 재질로 형성된 폼부재와, 상기 하우징과 상기 폼부재 사이에 제공되는 촉매수단으로 구성된 것을 특징으로 한다.In order to achieve the above object, the three-way catalyst conversion device in which the foam member is interpolated according to the present invention is a three-way catalyst conversion device of an automobile in which a catalyst is inserted into the housing together with a high-density thread or cotton, and exhaust gas is exhausted. It is composed of an exhaust pipe formed with a plurality of discharge holes so as to diffuse to the outside, wrapped around the outer periphery of the exhaust pipe, the foam member formed of a porous material, and the catalyst means provided between the housing and the foam member It features.

도 1은 삼원촉매전환장치의 설치위치를 보여주기 위한 배기파이프라인의 사시도.1 is a perspective view of an exhaust pipe line to show the installation position of the three-way catalyst conversion device.

도 2는 삼원촉매전환장치의 일부 절단 사시도.Figure 2 is a partially cut perspective view of the three-way catalytic conversion device.

도면의 주요 부분에 대한 부호의 설명Explanation of symbols for the main parts of the drawings

3: 배기파이프 4: 배출구멍3: exhaust pipe 4: discharge hole

9: 머플러 10: 삼원촉매전환장치9: muffler 10: three-way catalytic converter

11: 폼부재11: foam member

이하, 본 고안에 의한 폼부재가 내삽된 삼원촉매전환장치의 일실시예를 첨부된 도면을 참조하여 상세하게 설명한다.Hereinafter, with reference to the accompanying drawings an embodiment of the three-way catalytic conversion device is inserted into the foam member according to the present invention will be described in detail.

도 1은 삼원촉매전환장치의 설치위치를 보여주기 위한 배기파이프라인의 사시도이다. 엔진(미도시)에서 배출되는 배기가스는 배기가스 파이프(5)를 통과하여 삼원촉매전환장치(10)로 유입되고 이 삼원촉매전환장치(10)를 통과하며 유해물질이 정화된 배기가스는 최종적으로 머플러(9) 등을 통과하여 대기중으로 배출된다.1 is a perspective view of an exhaust pipe line to show the installation position of the three-way catalyst conversion device. The exhaust gas discharged from the engine (not shown) passes through the exhaust gas pipe 5 and enters the three-way catalytic converter 10, and passes through the three-way catalyst converter 10, and the exhaust gas in which noxious substances are purified is finally discharged. By passing through the muffler (9) and the like is discharged to the atmosphere.

도 2는 삼원촉매전환장치의 일부 절단 사시도이다. 삼원촉매변환장치(10)의 내부에는 는 배기가스중 유독한 성분인 CO(일산화탄소), HC(탄화수소), NOX(산화질소)를 동시에 감소시키기 위하여 백금과 로듐이 함유되어 있는 촉매수단(13)이 제공되어 있다. 상기 촉매수단(13)은 고밀도의 솜 또는 가는 실이 뭉쳐저 있는 섬유 등에 그 성분이 함유되어 있다.2 is a partially cut perspective view of the three-way catalytic conversion device. Inside the three-way catalytic converter 10 is a catalyst means containing platinum and rhodium to simultaneously reduce CO (carbon monoxide), HC (hydrocarbon), and NO x (nitrogen oxide), which are toxic components of the exhaust gas. Is provided. The catalyst means 13 contains its components such as high-density cotton or fibers in which fine threads are aggregated.

한편, 삼원촉매전환장치(10)의 하우징(12) 내부를 통과하는 배기파이프(3)에는 다수개의 배출구멍(4)이 형성되어 있고, 이 배기파이프(3)의 외주연를 감싸며 폼부재(11)가 형성되어 있다. 상기 폼부재(11)는 고온 고압의 배기가스와의 접촉면적을 최대화시키고 불순물의 피막현상을 최소화 시키기 위하여 다공질의 Al2O3등의 재질로 형성 됨이 바람직하다.Meanwhile, a plurality of discharge holes 4 are formed in the exhaust pipe 3 passing through the housing 12 of the three-way catalytic converter 10, and surround the outer periphery of the exhaust pipe 3 to form a foam member 11. ) Is formed. The foam member 11 is preferably formed of a material such as porous Al2O3 in order to maximize the contact area with the exhaust gas of high temperature and high pressure and to minimize the coating of impurities.

실제로, 상기 폼부재(11)에 형성되어 있는 작은 기포의 지름은 상기 배기파이프(3)에서 멀어지면서 점점 작아지도록 하여 배기가스의 유해성분이 효율적으로 흡착되도록 하였다.In fact, the diameter of the small bubbles formed in the foam member 11 is made smaller and smaller away from the exhaust pipe 3 so that the harmful components of the exhaust gas is efficiently adsorbed.

즉, 상기 배기파이프(3)에 다수개의 배출구멍(4)이 형성되어 있음으로 인하여 배출가스의 유해성분은 상기 폼부재(11)내로 흡착된 상태에서, 상기 솜 또는 가는 실이 뭉쳐저 있는 촉매수단(13)으로 이동되어 흡수되도록 하였다.That is, since the plurality of discharge holes 4 are formed in the exhaust pipe 3, the harmful components of the exhaust gas are adsorbed into the foam member 11, and the cotton or the thin thread is a catalyst It was moved to the means 13 to be absorbed.

결국 상기 폼부재(11)의 제공으로 배기파이프(3)로 부터 배출되는 배기가스와 상기 촉매수단(13)과의 접촉면적이 종래보다 넓어짐으로 인하여 정화효율이 증대 되었다.As a result, the purification efficiency is increased because the contact area between the exhaust gas discharged from the exhaust pipe 3 and the catalyst means 13 is wider than the conventional one by providing the foam member 11.

앞에서 설명한 바와 같이 본 고안에 의한 폼부재가 내삽된 삼원촉매전환장치 에 의하면, 배기가스와 촉매수단간의 접촉면적이 극대화되어, 배기가스의 유해성분이 삼원촉매장치내의 촉매수단으로 골고루 흡수될수 있게 되었다. 따라서, 삼원촉매장치의 배기가스 정화용량의 증대 및 그 사용에 따른 수명도 연장되는 잇점이 있다.As described above, according to the three-way catalyst conversion device in which the foam member is interpolated according to the present invention, the contact area between the exhaust gas and the catalyst means is maximized, and the harmful components of the exhaust gas can be evenly absorbed by the catalyst means in the three-way catalyst device. Therefore, there is an advantage in that the exhaust gas purifying capacity of the three-way catalyst device is increased and its lifespan is also extended.

이상에서 본 고안에 따른 바람직한 실시예에 대해 설명하였지만, 본 기술 분야의 당업자라면 첨부된 실용신안등록청구의 범위를 벗어남이 없이 다양한 변형예 및 수정예를 실시할 수 있을 것으로 이해된다.Although a preferred embodiment according to the present invention has been described above, it will be understood by those skilled in the art that various modifications and changes can be made without departing from the scope of the appended claims.

Claims (1)

고밀도의 실뭉치 또는 솜과함께 촉매제가 하우징의 내부에 삽입되어 있는 자동차의 삼원촉매전환장치에 있어서,In a three-way catalyst conversion device of an automobile in which a catalyst is inserted into a housing together with a dense thread or cotton, 배기가스가 외부로 확산되도록 다수개의 배출구멍(4)이 형성된 배기파이프(3)와,An exhaust pipe 3 having a plurality of discharge holes 4 formed therein so that the exhaust gas is diffused to the outside; 상기 배기파이프(3)의 외주연을 따라 감싸며 형성되며 다공질의 재질로 형성된 폼부재(11)와,A foam member 11 formed around the outer circumference of the exhaust pipe 3 and formed of a porous material; 상기 하우징(12)과 상기 폼부재(11) 사이에 내설되는 촉매수단(13)으로 구성된 것을 특징으로 하는 폼부재가 내삽된 삼원촉매전환장치.Three-way catalyst conversion device is inserted into the foam member, characterized in that consisting of the catalyst means (13) built between the housing 12 and the foam member (11).
KR2019960061941U 1996-12-30 1996-12-30 Three-way catalytic converter with foam member KR19980048776U (en)

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