KR19980023171A - Fish cake manufacturing method and fish cake spreading device - Google Patents

Abstract

The present invention is a method of manufacturing fish cake rice comprising the cooking process, forming process, freezing process, coating process, cooking process, degassing process and frying process, and a single or a plurality of supporting protrusions on the inner surface used during the application process. When the first mold including the receiving portion and the first mold coupled to the first mold including the water inlet and integrally formed with the injection hole on the upper surface of the fish cake spreading device which is condensed and configured to rotate on the base, It is an invention that can make fish cake rice with excellent texture and long term preservation by hygienic application of rice which is essential for Korean's diet.

Description

Fish cake manufacturing method and fish cake spreading device

The present invention relates to a method for manufacturing a fish cake rice and a fish cake spreading device, and more particularly, to a fish cake rice manufacturing method and a fish cake product for manufacturing a fish cake rice coated with a fish paste product on a seasoned or unsealed rice in a certain shape. The present invention relates to a fish paste coating device for applying to seasoned or unseasoned rice of a shape.

Rice has been difficult to commercialize as an instant food considering foods, shelf life, and hygiene, which are important for Koreans' diet. Accordingly, the present inventors have already invented a fish cake rice and a method of preparing the same, which can be easily cooked without regard to time and place, capable of long-term preservation, excellent texture, and time and place, as disclosed in Patent Application No. 95-11179. .

However, the invention of the patent application No. 95-11179 had a difficulty in mass production in response to the demand of the consumer by the process of manual operation, and the need for additional processes to increase the production efficiency between each process was requested by the research and development. In addition, diversification of fish paste rice materials was required to meet the rapidly changing consumer tastes.

In addition, the necessity of smooth progress between the processes by applying the fish paste products to the molded rice hygienically and efficiently.

Accordingly, the present inventors have solved the above problems, automating the method of manufacturing fish cake rice to meet the demands of the times, and at the same time, through the addition and improvement of the partial process can be preserved long-term fish cakes that can manufacture fish cake rice with improved taste The manufacturing method and fish cake coating device were invented.

As is already known, the problems to be solved in the instant process of rice are summarized in terms of preservation period, hygiene problems and the addition of ingredients for improving the texture. It is becoming.

However, in the case of Retrot food, there is a problem that not only the manufacturing cost is high but also odor is generated when sterilization treatment is performed at 120 ° C. or higher depending on the material to be added. There is a long-term preservation and hygiene problems. In addition, although the patent for the method of manufacturing a fast food product based on rice, Patent Application Publication No. 94-5628, is useful as a long-term preservation method, but the process of reheating the cooled rice due to the need for high-temperature sterilization of the rice when eating From the point of view of the need for finished pre-cooked rice has a problem such as poor texture.

The present invention solves the conventional problems, long-term preservation is possible, excellent texture, simply cooked without regard to time and place to provide a fish cake rice manufacturing method for manufacturing edible fish cake rice in a way that can reduce the production cost and mass production The purpose is to.

Another object of the present invention is to provide a fish cake applying device for effectively applying a fish cake half product to a certain shape of rice in a coating step in a series of fish cake rice manufacturing steps.

In order to achieve the above object, the present invention is a step of forming a cylindrical or spherical shape, such as a frozen seasoning or unseasoned rice surface by applying a pressure-injection method of a pasteurized fish paste product of a certain mixing ratio by pressure injection method It provides a method of manufacturing fish cake rice.

This manufacturing method is applied to the fish paste products that suppress the deterioration and aging due to bacteria by blocking the seasoned or unseasoned rice from the outside by the pressure injection method, more hygienic treatment and long-term preservation, as well as performed before the application process The freezing process of the seasoned or unseasoned rice is a manufacturing method in which the production efficiency is improved by an added process to prevent breakage of the rice generated due to pressure during the coating process.

In addition, the present invention provides a fish cake spreading device including a receiving portion installed on the inner surface and the injection hole is formed on the outer surface in order to achieve the other object.

The fish cake rice completed by the manufacturing method including the coating process using the fish cake spreading device can be easily eaten when necessary by freezing.

1 is a perspective view of a fish cake spreading apparatus of the present invention,

2 is an operating state of the fish paste application device,

Figure 3 is a fish cake rice state completed by the fish cake manufacturing method using the fish cake spreading apparatus of the present invention.

Explanation of symbols on the main parts of the drawings

10: expect

20: 1st frame

21: sewer 22: support protrusion

30: the second frame

31: water container 32: injection hole

Hereinafter, the present invention will be described in detail by way of examples.

Fish cake rice production method of the present invention was completed through the following process.

Example 1

First step (cooking step): The selected rice was washed and put in water (850 g) in rice (1 kg) and cooked.

2nd process (molding process):

After cooking, the cooked rice was not seasoned or mixed with seasoning materials, and then seasoned or unsealed rice (hereinafter referred to as seasoned rice) was formed into a predetermined shape by using a constant shape molding apparatus. At this time, the seasoning material to be added and mixed can be selected from a variety of materials to meet the consumer's taste, for example, when mixing the vegetable flakes 2-5% is preferably the following component blending ratio.

Vegetable Flakes Ingredient Ratio:

Dried carrot 35-40% Bok choy 27-30%

Egg flakes 10-15% Refined salt 10-13%

Less than 7% of black people

The molding apparatus may be a device capable of molding seasoned rice into a cylindrical, spherical or other constant shape. For example, the cylindrical rice is molded using a sushi forming mechanism.

Third process (freezing process):

Seasoned seasoned rice was quenched and frozen in a freezer at −20 ° C. or lower. The freezing process is a process for preventing breakage of seasoned rice due to pressurization during the application process of the fish paste product to be developed later, and preventing the inflow of cooking oil when fried with cooking oil.

Trimming process may be added before the freezing process, which is a necessary process in the case of cylindrically seasoned seasoned rice, which passes through the cylindrical seasoning rice through a double-sided conveyor to smooth the cylindrical surface, so that the coating process proceeds efficiently.

4th process (application process):

Only the fish cake half-filled product was placed on the frozen seasoning rice inside the fish cake spreading device opened to the outside, and then the fish paste half-product was injected by air through the injection hole. At this time, the coating thickness of the fish paste semi-finished product is adjusted depending on the pressure applied to the coating device and the internal structure of the coating device, but preferably 2 to 5 mm thick.

The fish paste product was prepared through a separate process as follows before the coating process. That is, frozen thawed meat below -15 ° C was thawed and chopped, and the salt was added and stirred in a blender at 3 ° C, and various kinds of additives were added to make fish paste. The blending ratio of the preferred fish paste is as follows.

Fish cake mix ratio;

Frozen Meats 85-90% Wheat Starch 5-8%

Egg white 2-4% Refined salt 2-3%

1.G calcium 0.01-1% Sorbitol 0.01-1%

Other xylose less than 1%

5th Process

The applicator including the applied seasoned rice was passed through a 90-100 ° C. steam tunnel for 4-10 minutes to prepare the applied fish paste product in a thin fish cake.

6th process (degassing process):

The applicator that passed through the steam tunnel was cooled by external air and then opened to degas the fish cake rice.

7th step (frying step):

After degassing the fish cake rice for 1-2 minutes in 160-170 ℃ cooking oil and deoiled the surface to complete the fish cake rice.

Example 2

The first to seventh steps were performed in the same manner as in Example 1, and the frozen fish paste of the seventh step was rapidly frozen at a temperature of −18 ° C. or lower for long term storage.

Example 3

The first to seventh steps were performed in the same manner as in Example 1, and the pasteurized rice cakes of the seventh step were sterilized for 25-30 minutes at 90-95 ° C. through a retort sterilizer.

Example 4

The first to seventh steps were carried out as in Example 1, and the pasteurized rice cakes of the seventh step were sterilized by steaming at 120-130 ° C. for 8-10 minutes for long-term storage.

In addition, the packaging process for commercialization may be carried out after the seventh process, in which case vacuum packaging by heat-resistant packaging means is preferred.

Next will be described in detail with reference to the accompanying drawings a fish cake coating device used in the coating process of the fish cake rice production method of the present invention.

1 is a perspective view of a fish cake spreading apparatus according to the present invention.

Fish cake spreading device is a sewage portion 21 when combined with the first mold 20 and the first mold including the singular or plural sewer receiving portion 21 is installed on the inner surface or a plurality of support protrusions 22 And a second mold 30 having a single or a plurality of water inlet portions 31 integrated therein and having a single or a plurality of injection holes 32 drilled on the upper surface thereof. .

The sewage receiving portion 21 or the water-soluble portion 31 is composed of a hemispherical or semi-cylindrical shape according to the seasoning rice to be seated, the support protrusion 21 to allow the seasoning rice on the sewer receiving portion 21 Can be installed in the height and the number of protrusions, and preferably, the support protrusions protruding at a height of 2-5mm in four areas corresponding to each other is installed.

The injection hole 32 drilled on the upper surface of the water treatment part 31 is a passage through which the fish-paste product is injected into the water treatment part 31 and the sewage receiving part 21 by using pressure. When the plurality of injection holes are formed, the plurality of injection holes may be drilled at positions corresponding to each other so that the fish paste product can be uniformly applied to the seasoned rice.

Figure 2 shows the operating state of the fish paste coating apparatus including the above configuration.

a) The 2nd mold | type 30 provided respectively in the both sides of the base 10 is perpendicular | vertical.

b) the sewage portion of the first mold 20 with seasoned rice that has been shaped and quenched and frozen in a predetermined shape;

It is seated in (21), respectively.

c) the upright second mold 30 is pivotally coupled to the first mold 20. d) The fish cake half product is injected through the injection hole 32 formed on the upper surface of the second mold 30. The injected fish paste product is flowed and filled between the seasoned rice seated by the support protrusion and the inner surface of the receiving portion.

After the application process using the fish paste coating apparatus, the fish paste rice state completed through a series of self-cooking process and degassing process is shown in FIG. 3.

Fish cake spreading device according to the present invention because the seasoned or non-seasoned rice of a certain shape is seated at a predetermined space in the upper and lower receiving portions (21, 31) by a single or a plurality of support projections through the injection hole (32) By filling the fish cake with pressurization, rice can be applied hygienically and effectively.

Fish cake rice according to the present invention can be placed in a microwave oven in a packed state or heated in a hot water and ready to eat.

The fish cake rice by the method of manufacturing the fish cake rice and the fish cake spreading device of the present invention can be preserved for a long time by applying hygienic application to pressurized fish cakes with pressure, with or without seasoning of essential rice for Koreans' diet. Excellent and edible by simple cooking without regard to time and place, and the method of manufacturing fish cake rice according to the present invention solves the conventional problems by manual work to be able to mass production of fish cake rice to meet the needs of consumers In addition, it is a useful invention that improves production efficiency.

Claims (18)

Shaping the seasoned or non-seasoned rice into a certain shape, freezing the rice, applying the rice to the fish paste half-product by pneumatic pressure method, cooking step of the applied rice, and the cooked Fish cake manufacturing method comprising the degassing step and fried step of the rice. The method of claim 1, wherein a step of smoothing by a double-sided conveyor is added between the step of forming the rice into a predetermined shape and the freezing step. The method of claim 1, wherein after the frying step, a vacuum packaging step is added by heat-resistant packaging means. The method of claim 3, wherein the long-term preservation treatment step of rapid freezing treatment at a temperature of -18 ℃ or less after the vacuum packaging step is added. The method of claim 3, wherein after the vacuum packaging step, a long-term preservation treatment step of sterilization cooling at 90-95 ° C. for 25-30 minutes with a retort sterilizer is added. The method of claim 3, wherein the long-term preservation treatment step of sterilizing with steam at 120-130 ° C. for 8-10 minutes after the vacuum packing step is added. The method of claim 1, wherein the cooked rice cake is characterized in that 2-5% of vegetable flakes are added and mixed with the cooked rice. Vegetable Flakes Ingredient Ratio: Dried carrot 35-40% Bok choy 27-30% Egg flakes 10-15% Refined salt 10-13% Less than 7% of black people The method of claim 1, wherein the freezing step comprises fast freezing at −20 ° C. or lower. The method of claim 1, wherein the applying step is a method of manufacturing fish cake rice, characterized in that the coating on the surface of the rice with a thickness of 2-5mm. The method of claim 1, wherein the cooking step passes the rice in the applicator through a 90-100 ° C. steam tunnel for 4-10 minutes. The method for manufacturing fish cake rice according to any one of claims 1 to 6, wherein the degassing step is to open the coated rice from a coating apparatus to blow air from outside. The method of claim 1, wherein the frying step is a method for producing fish cake rice, characterized in that the lacquer treatment for 1-2 minutes in 160-170 ℃ cooking oil. The first mold 20 including the singular or plural sewer receiving parts 21 having the singular or plural support protrusions 22 installed on the inner surface thereof, and the sewer receiving part 21 when combined with the first mold 20. Fish cake comprising a single or a plurality of water-soluble portion 31 which is integrated with the) and the second mold 30 formed by drilling a single or a plurality of injection holes 32 on the upper surface is condensed to the base 10 in a rotational manner. Coating device. The fish cake spreading apparatus according to claim 13, wherein the sewer receiving portion (21) or the water holding portion (31) has a hemispherical or semi-cylindrical shape. 14. The fish cake spreading apparatus according to claim 13, wherein the supporting protrusions (21) are installed at four portions corresponding to each other. 14. The fish cake spreading device according to claim 13, wherein the support protrusion (21) protrudes at a height of 2-5 mm. 15. The fish cake spreading device according to claim 13, wherein the injection hole (32) is formed in a single number in the center or in a plurality of portions corresponding to each other. 14. The fish cake spreading device according to claim 13, wherein the first and second molds (20, 30) are provided at both sides of the base (10), respectively.