KR102680667B1 - Real-time monitoring control system of energy-saving phase/high pressure spray hank dyeing machine - Google Patents

Abstract

The present invention relates to a real-time monitoring and control system for an energy-saving high/high pressure spray hank dyeing machine.
For this purpose, the present invention relates to a real-time monitoring and control system 100 for an energy-saving high-pressure spray hank dyeing machine, which includes a dyeing tank 110 provided at the top of a pedestal and filled with a dyeing solution; A driving unit 120 that selectively rotates a plurality of spray spindles 150 on which skeins of thread are hung; At least one door opening/closing unit 130 that selectively opens and closes the door 132 by a cylinder 131 so that the skein thread can be inserted and removed; At least one spray spindle (150) provided to hang a skein of thread; A heat exchanger (160) that first adjusts the temperature, pressure, and time of the dyeing tank before dyeing the skein and expands the volume of the skein as the skein is heated, thereby increasing the bulk amount; A dye tank agitator (170) that supplies dye solution to the spindle nozzle (140) and spray spindle (150); and a control unit 200 that enables stabilization and continuous securing of dye circulation and injection spray system, safety control system, and control monitoring integrated system technology based on data information collected from the dyeing tank.
The present invention, constructed as described above, is designed to significantly improve the productivity of the domestic hank dyeing process by localizing system technology related to hank spray dyeing machines capable of normal and high pressure and standardizing/energy saving the hank spray dyeing production process for normal and high pressure. will be.

Description

Real-time monitoring control system of energy-saving phase/high pressure spray hank dyeing machine}

An embodiment of the present invention relates to a real-time monitoring and control system for an energy-saving normal/high pressure spray hank dyeing machine. More specifically, the localization of system technology related to a hank spray dyeing machine capable of normal and high pressure and the production of medium/high pressure hank spray dyeing. This is to significantly improve the productivity of the domestic hank dyeing process through process standardization/energy saving.

The present invention is related to Patent Registration No. 1059575 (Application No. 2011-0053465) (name: Improved structure of high-temperature, high-pressure spray type skein yarn dyeing machine and method for dyeing skein yarn using the same) and Utility Model Registration No. 0352821 ( We would like to clarify in advance that this is an improved invention of Application No. 2004-0008588) (name: high-temperature, high-pressure spray type skein yarn dyeing machine).

Unless otherwise indicated herein, the matters described in this identification are not prior art to the claims of this application, and are not admitted to be prior art by being described in this identification.

As is well known, the dyeing and processing industry is a field that requires continuous efforts to resolve energy consumption and waste water and waste resource generation compared to other industries. Looking at the recent domestic and international situation, most companies engaged in the dyeing and processing industry are subject to domestic and foreign environmental laws and regulations. This is an area where there are many shortcomings in active response in terms of facilities that have functions such as energy saving, eco-friendliness, and shortening the dyeing process.

Therefore, there is a need for the development of dyeing processing equipment to be carried out in the form of high touch, multi-product small lot product type, automated productivity improvement type, and environmental pollution and energy saving type.

Meanwhile, hank dyeing using a hank dyeing machine is a method that has been used since the past. The basic principle is to hang a skein of yarn on a bar in the center of the dyeing machine and dye it. , refers to a machine that dyes yarn in a skein (hank) state.

The domestic and international hank dyeing machine market is mainly formed around normal pressure hank dyeing machines, focusing on natural fibers (cotton, wool, etc.) and some synthetic fibers (acrylic, etc.) that can be dyed below 100℃ in a limited range of materials. Dyeing was carried out.

In addition, in the case of hank dyeing machines, due to their nature, there is a limit to production volume, focusing on products produced in small batches of various types. Therefore, when a certain amount of the same product and the same color is required, the dyeing process is performed by repeating the batch of dyeing bath several times. Therefore, due to color differences between batches and different physical characteristics of the products, problems arose in uniformity in weaving/knitting after dyeing the hank, creating difficulties.

The recent hank-dyed material market is not limited to natural fibers and some synthetic fibers in the past, but there is a demand for sportswear-related products that require a variety of functionality, and polyester materials are applied at the center of sportswear products due to the material characteristics. As a result, the demand for hank dyeing of polyester materials is increasing, but in the case of polyester materials, dyeing must be carried out above 130℃, making it difficult to respond with normal pressure hank dyeing machines.

In addition, productivity is guaranteed in the consumer, quality stability, dyeing at over 130℃, energy saving, productivity improvement, process complete automation, and eco-friendly hank dyeing are possible with a multi-variety fiber material application high/high pressure hank spray dyeing machine. There is a request for

In addition, in the clothing market, demand for high/high pressure hank spray dyeing machines, which are capable of dyeing hank of polyester blended material with excellent bulkiness and soft touch, is increasing.

In addition, the existing skein dyeing process for each textile material has been mainly carried out at normal pressure, and in the case of polyester material, which is carried out in a high-pressure spray state in Korea, there has been no standardization or databaseization.

In addition, in Korea, hank dyeing was carried out only for textile materials for normal pressure use, and in the case of textile materials for high pressure use, dyeing was carried out with skeins accumulated in the loose carrier during high pressure fabric dyeing, and then the wrinkles and compression were washed in the normal pressure hank dyeing machine. As the process progressed later, there were difficulties in the occurrence of defects during dyeing and processing.

In order to solve the above-mentioned problems, the following prior art documents have been developed, but there is still a big problem that the problems of the above-described prior art cannot be solved at once.

Republic of Korea Patent Publication No. 1059575 (2011. 08. 19) has been registered. Republic of Korea Registered Utility Model Publication No. 0352821 (May 31, 2004) has been registered. Republic of Korea Registered Utility Model Publication No. 0265663 (2002. 02. 08) has been registered. Republic of Korea Registered Utility Model Publication No. 0172001 (December 8, 1999) has been registered.

The present invention was developed to solve all the problems of the prior art as described above. The real-time monitoring control system of the hank dyeing machine includes a dyeing tank, a driving unit, a door opening and closing unit, a spindle nozzle, a spray spindle, a heat exchanger, a dye tank agitator, and a water level device. The first purpose is to provide a , and the second purpose of the present invention based on the above-described technical configuration is to localize system technology related to a hank spray dyeing machine capable of normal and high pressure and standardize/energy save the production process for hank spray dyeing for normal and high pressure. The third purpose is to significantly improve the productivity of the domestic hank dyeing process according to the standard, and the third purpose is to reduce liquid consumption in the left and right end plates by having the tank that receives water from the upper/high pressure hank spray dyeing machine consist of a cylinder and an end plate. It was developed to reduce utility (e.g. water/steam/electricity, etc.) costs by more than 30% by attaching a type tube to reduce the liquid ratio to 1:8, and the fourth purpose is to function as a normal pressure hank dyeing machine and to dye at temperatures above 130°C. We developed a high-pressure hank spray dyeing machine that can simultaneously perform the functions of a high-pressure hank dyeing machine for the polyester material being dyed, and the fifth purpose is to dye skeins of natural fibers (e.g. cotton, wool, etc.) and synthetic fibers (e.g. : Acrylic, polyester, etc.) It has normal pressure and high pressure functions that can dye skeins at the same time in one machine. The sixth purpose is to standardize the physical properties and dyeing process according to high pressure for each fiber material and the production process according to securing the database. The seventh purpose is to stabilize and continuously secure the technology of the main body and base/frame system, automatic door opening and closing system, heat supply and cooling heat exchange system, and dye, preparation/chemical supply/injection and mixing tank system technology. The 8th purpose is to stabilize and continuously secure the dye circulation and injection spray system, safety control system, and control monitoring integrated system technology, and the 9th purpose is to improve the quality and reliability of the dyeing machine system. Provides a real-time monitoring and control system for energy-saving high/high pressure spray hank dyeing machines.

To achieve this purpose, the present invention relates to a real-time monitoring and control system for an energy-saving upper/high pressure spray hank dyeing machine. A stand placed on the ground is responsible for supporting the load and maintaining horizontality, and is provided at the top of the stand and filled with dye solution. dyeing bath; A driving unit provided on one side of the dyeing tank and selectively rotating a plurality of spray spindles on which skeins of thread are hung; At least one door opening and closing unit provided at the front of the dyeing tank and selectively opening and closing the door by a cylinder so that the skein thread can be inserted and removed; At least one spray spindle provided inside the dyeing tank for hanging a skein of yarn; A heat exchanger, which is provided on the inner floor of the dyeing tank and expands the volume of the skein as it heats the skein by first controlling the temperature, pressure, and time of the dyeing tank before dyeing the skein, thereby increasing the bulk amount; A dye tank agitator that is provided on one side of the dye tank and supplies dye solution to a spindle nozzle and spray spindle; and is connected to the dyeing tank through a network to control the operation of the real-time monitoring and control system of the hank dyeing machine, and to stabilize and continuously secure the dyeing solution circulation and injection spray system, safety control system, and control monitoring integrated system technology based on the data collected from the dyeing tank. Provides a real-time monitoring control system for an energy-saving upper/high pressure spray hank dyeing machine, which includes a control unit that enables.

As discussed in detail above, the present invention can significantly improve the productivity of the domestic hank dyeing process through localization of system technology related to hank spray dyeing machines capable of normal and high pressure and standardization/energy saving of the hank spray dyeing production process for normal and high pressure. It was made to be so.

In addition, in the present invention, the tank for receiving water in the upper/high pressure hank spray dyeing machine is composed of a cylinder and an end plate, and a liquid ratio reduction tube is attached to the left and right end plates to reduce the liquid ratio to 1:8 to provide utility (e.g. water supply) /steam/electricity, etc.) was developed to reduce costs by more than 30%.

And the present invention is a normal/high pressure hank spray dyeing machine that can simultaneously perform the functions of an ordinary pressure hank dyeing machine and the function of a high pressure hank dyeing machine such as polyester materials dyed at 130 ℃ or higher (the function of an ordinary pressure hank dyeing machine and the function of a high pressure hank dyeing machine) functions simultaneously) was developed.

In particular, the present invention has normal pressure and high pressure functions that can dye skeins of natural fibers (e.g. cotton, wool, etc.) and skeins of synthetic fibers (e.g. acrylic, polyester, etc.) at the same time in one machine.

In addition, the present invention provides a technology capable of stabilizing the production process by standardizing the physical properties and dyeing process according to high pressure for each textile material and securing a database.

In addition, the present invention makes it possible to stabilize and continuously secure the technology of the main body and base/frame system, automatic door opening and closing system, heat supply and cooling heat exchange system, and dye, preparation/chemical supply/injection and mixing tank system technology.

The present invention is a very useful invention that enables stabilization and continuous securing of salt solution circulation and injection spray system, safety control system, and control monitoring integrated system technology due to the above-described effects.

Hereinafter, a preferred embodiment of the present invention for achieving these effects will be described in detail according to the attached drawings.

Figure 1 shows the energy-saving upper/high pressure spray hank dyeing machine applied to the present invention.
Overall configuration diagram of the real-time monitoring control system.
Figure 2 shows the energy-saving upper/high pressure spray hank dyeing machine applied to the present invention.
Schematic diagram of a real-time monitoring control system.
Figure 3 shows the energy-saving upper/high pressure spray hank dyeing machine applied to the present invention.
Floor plan.
Figure 4 shows the energy-saving upper/high pressure spray hank dyeing machine applied to the present invention.
Front view.
Figure 5 shows the energy-saving upper/high pressure spray hank dyeing machine applied to the present invention.
Side view.
Figure 6 (a) (b) is a front view and side view of the main part of the dye tank agitator applied to the present invention.
do.
Figure 7 is a schematic diagram of the main parts of the hank dyeing machine applied to the present invention.
Figure 8 is a main configuration diagram of the driving unit applied to the present invention.
Figure 9 (a) (b) (c) is a schematic diagram of the main parts of the dye bath and heat exchanger applied to the present invention.
Figure 10 is a main configuration diagram of the water level device applied to the present invention.

The real-time monitoring and control system of the energy-saving upper/high pressure spray hank dyeing machine applied to the present invention is configured as shown in FIGS. 1 to 10.

In the following description of the present invention, if it is determined that a detailed description of a related known function or configuration may unnecessarily obscure the gist of the present invention, the detailed description will be omitted.

In addition, the terms described below are terms established in consideration of the functions in the present invention, and since they may vary depending on the intention or custom of the producer, the definitions should be made based on the contents throughout the present specification.

In addition, since the size and thickness of each component shown in the drawings are arbitrarily shown for convenience of explanation, the present invention is not necessarily limited to what is shown in the drawings.

First, the present invention relates to a real-time monitoring control system 100 for an energy-saving high/high pressure spray hank dyeing machine, and is configured as follows.

That is, in the present invention, a pedestal 111 placed on the ground is responsible for supporting the load and maintaining horizontality, and a dyeing tank 110 is provided at the top of the pedestal and filled with a dyeing solution.

At this time, the dyeing solution discharge pipe 116 is provided at the bottom of the dyeing tank 110 to which the water supply line 117 is connected, and between the dyeing solution discharge pipe 116 and the spray spindle 150, a pump motor 118 and a temperature sensor ( A salt solution supply pipe 115 to which 119) is connected is provided.

In addition, a pressure gauge 112 and an air outlet 113 are provided at the top of the dyeing tank 110.

In addition, it is preferable that a space 110a is provided at both left and right ends and each corner of the inner bottom of the dyeing tank 110 to reduce liquid content.

In particular, on the outside of the dyeing tank 110, a water level device 180 is provided so that the operator can directly check the level of the dyeing solution inside the dyeing tank from the outside. This includes a pipe equipped with a plurality of sensors 182 on the outside ( 181), a bladder 183 provided inside the pipe and equipped with a magnet 184 inside to rise and fall depending on the level of the salt solution, and a pair of upper and lower connection pipes that protrude to the outside of the pipe and are connected to a valve 186. It is preferable that a glass tube (187) is provided between (185) and the upper and lower connecting pipes so that the level of the salt solution can be immediately checked from the outside.

Meanwhile, the dyeing tank 110 applied to the present invention is preferably further provided with at least one spindle nozzle 140 that sprays dye solution toward the lower spray spindle 150 to maximize the dyeing effect of the skein yarn.

In addition, the present invention is provided on one side of the dyeing tank 110 and is provided with a driving unit 120 that selectively rotates a plurality of spray spindles 150 on which skeins are hung.

At this time, the drive unit 120 includes a shaft that rotates by driving the drive motor 121 and one side of the belt pulley, and a plurality of worms 122 provided on the shaft at regular intervals and driven to rotate; And a plurality of worm gears 123 are provided at the bottom of the worm 122, each rotating in engagement with the other, and connected to the shaft to rotate the spray spindle 150.

In addition, a pair of couplings 125 and 125a are provided at both ends of the shaft, respectively, and the couplings have a "〉"-shaped direction and a "〈"-shaped direction to tightly hold pressure from one side and the other side. It is preferable that a plurality of packings 126 (126a) in each direction are provided.

In addition, the present invention is provided at the front of the dyeing tank 110, and at least one door opening/closing unit 130 is provided to selectively open and close the door 132 by the cylinder 131 so that the skein thread can be inserted and removed.

At this time, the door opening and closing part 130 includes a support 135 fixed to the dyeing tank 110, a safety lever 136 rotatably installed on the top of this support, and this safety lever is fixed to the door 132. It is desirable to selectively attach and detach from the stopper 137 to limit rotation when opening the door 132 and to ensure safety while removing residual pressure before opening the door.

Meanwhile, the present invention is provided inside the dyeing tank 110, and is provided with at least one spray spindle 150 for hanging a skein of yarn.

At this time, the spray spindle 150 is selectively rotated forward and backward to form a plurality of protrusions 151 to prevent the skein from slipping, and a nozzle hole ( 152) is formed.

On the other hand, the present invention is provided on the inner bottom of the dyeing tank 110, and before dyeing the skein, the temperature, pressure, and time of the dyeing tank are first adjusted to heat the skein, thereby expanding the volume of the skein to increase the volume. A heat exchanger 160 that expands is provided.

At this time, the heat exchanger 160 is provided with at least one steam coil 161 and a cooling coil 163 installed on the inner bottom of the dyeing tank 110.

Additionally, the present invention is provided with a steam supply and discharge line 162 that is connected to the steam coil 161 and selectively supplies and discharges steam.

In addition, the present invention is connected to the cooling coil 163 and is provided with a cooling supply and discharge line 164 that selectively supplies and discharges cooling.

In addition, the present invention is provided with a drain valve 114 provided on the bottom of the dyeing tank 110 to discharge the dyeing solution.

On the other hand, the present invention is provided on one side of the dyeing tank 110 and includes a dye tank agitator 170 that supplies dyeing solution to the spindle nozzle 140 and the spray spindle 150.

At this time, the dye tank agitator 170 includes a drive motor 172 that mixes the dye in the dye tank by rotating the impeller, a water supply line 173 that supplies water into the dye tank, and a water supply line 173 that supplies steam into the dye tank. It is desirable that a steam supply line 174 is provided.

In addition, a return line equipped with a return valve 176 is connected between the dye tank and the dye solution supply pipe 115, and a dye solution supply valve 177, a dye supply pump 175, and a drain valve are installed at the bottom line of the dye tank. (178) is provided.

In addition, a temperature sensor 171 is provided on the outer peripheral surface of the dye tank to measure the temperature of the dye.

Lastly, the present invention is connected to the dyeing tank 110 through a network to control the operation of the real-time monitoring and control system 100 of the hank dyeing machine, and the dyeing solution circulation and injection spray system and safety control are controlled by the data collected from the dyeing tank. A control unit 200 is provided to enable stabilization and continuous securing of system and control monitoring integrated system technology.

In particular, the control unit 200 is configured as follows.

That is, the present invention is provided with a server 210 that is connected to the control unit 200 and stores, searches, analyzes, and provides data information.

In addition, the present invention is provided with a monitoring unit 250 that is connected to the control unit 200 and monitors the dyeing machine in real time.

In addition, the present invention is provided with an alarm and warning unit 260 that is connected to the monitoring unit 250 and immediately notifies the worker in case of a dangerous situation.

At this time, the dyeing machine has a detection unit (101) that grasps information on each sensor, gauge, motor, pump, and line, and detects temperature, time, flow rate, steam, power, pressure, water level, spindle rotation speed, injection pressure, supply amount, etc. ) and a camera 102 that captures the exterior of the dyeing machine in real time and immediately informs of dangerous situations.

Meanwhile, the present invention can be variously modified and take various forms when applying the above-mentioned components.

And it should be understood that the present invention is not limited to the particular form mentioned in the above detailed description, but rather includes all modifications, equivalents and substitutes within the spirit and scope of the present invention as defined by the appended claims. It should be understood as

The effect of the real-time monitoring control system of the energy-saving upper/high pressure spray hank dyeing machine of the present invention configured as described above is explained as follows.

First of all, the present invention is intended to significantly improve the productivity of the domestic hank dyeing process through localization of system technology related to hank spray dyeing machines capable of normal and high pressure and standardization/energy saving of the hank spray dyeing production process for normal and high pressure.

For this purpose, Figure 1 applied to the present invention shows the overall configuration of the real-time monitoring control system 100 of the energy-saving upper/high pressure spray hank dyeing machine. The control unit 200 is connected to the dyeing tank 110 through a network. The data collected from the dyeing tank makes it possible to stabilize and continuously secure the dye circulation and injection spray system, safety control system, and control monitoring integrated system technology.

In addition, Figure 2 shows a schematic diagram of the real-time monitoring control system 100 of the energy-saving upper/high pressure spray hank dyeing machine applied to the present invention, showing that each line is connected.

And Figure 3 shows a plan view of the energy-saving upper/high pressure spray hank dyeing machine applied to the present invention, Figure 4 shows a front view of the energy-saving upper/high pressure spray hank dyeing machine applied to the present invention, and Figure 5 shows the present invention. This shows a side view of the energy-saving high/high pressure spray hank dyeing machine applied to.

In addition, Figure 6 (a) (b) shows the main front and side views of the dye tank agitator 170 applied to the present invention.

And Figure 7 shows the main configuration of the hank dyeing machine applied to the present invention and an enlarged view of the spray spindle 150 and the driving unit 20.

Also, Figure 8 shows the main configuration of the driving unit 120 applied to the present invention.

And Figure 9 (a) (b) (c) shows the main configuration of the dye tank 110 and the heat exchanger 160 applied to the present invention.

Lastly, Figure 10 shows the main configuration of the water level device 180 applied to the present invention.

Hereinafter, the effects of the real-time monitoring control system of the energy-saving upper/high pressure spray hank dyeing machine of the present invention described above will be described in more detail as follows.

First, the present invention opens the door 132 by driving the cylinder 131, then hangs the skein yarn on the spray spindle 150 inside the dye tank 110, and then again by driving the cylinder 131. Close the door 132 and set the temperature, pressure, flow rate, water level, etc. inside the dye tank 110.

In particular, in the present invention, the heat exchanger 160 provided at the inner bottom of the dyeing tank 110 heats the skein thread by first controlling the temperature, pressure, and time of the dyeing tank before dyeing the skein thread, thereby expanding the volume of the skein thread. This increases the amount of bulking.

That is, the heat exchanger 160 is provided with at least one steam coil 161 and a cooling coil 163 installed on the inner bottom of the dyeing tank 110, and the steam coil 161 selectively supplies steam. A steam supply and discharge line 162 is provided for supplying and discharging steam, and the cooling coil 163 is provided with a cooling supply and discharge line 164 for selectively supplying and discharging cooling. There is a drain valve 114 on the bottom that discharges the dye solution to operate the dye tank.

Meanwhile, the present invention operates the dye tank agitator 170, supplying water through the water supply line 173 into the dye tank containing the dye, supplying steam through the steam supply line 174, and driving the motor. The impeller is rotated by driving (172) to mix water and dye.

The dye mixed as described above is supplied to the dye solution supply pipe 115 by driving the dye solution supply pump 175, and the dye solution thus supplied is again driven by the pump motor 118 to the spray spindle 150 and the spindle nozzle ( 140).

The spindle nozzle 140 dyes the skein yarn by ejecting the dye solution downward, and the spray spindle 150 sprays the dye solution through the nozzle hole 152 formed in the protruding part 151, as shown in the enlarged view of FIG. 7, thereby dyeing the skein yarn. is dyed, and in the process, the spray spindle 150 rotates forward and backward, and the protruding portion 151 supports the skein so that it can be dyed while rotating without slipping.

In the present invention, the driving unit 120 drives the spray spindle 150 during the operation process.

That is, as shown in FIGS. 7 and 8, when the shaft rotates by driving the drive motor 121 and the pulley, a plurality of worms 122 provided on the shaft rotate, and the rotation of the worms 122 causes The worm gear 123 interlocked at the bottom thereof rotates, resulting in forward and reverse rotation of the spray spindle 150.

At this time, a pair of couplings (125) (125a) are provided at both ends of the shaft, and this coupling includes a plurality of packings (126) (126a) in the "〉"-shaped direction and the "〈"-shaped direction, respectively. ) is provided to tightly maintain pressure from one side and the other.

In addition, as shown in FIG. 10, the dyeing tank 110 applied to the present invention is equipped with a water level device 180 that allows the operator to directly check the level of the dye solution inside the dyeing tank from the outside.

That is, in the above-mentioned technology, when the salt solution fills up, the swim bladder 183 rises inside the pipe 181, and when the salt solution falls, the swim bladder 183 descends inside the pipe 181, and the inside of the swim bladder 183 When the magnet 184 approaches the sensor 182 provided at the top, middle, and bottom of the pipe 181, the sensor detects this and sends a signal to the control unit 200, which will be described later, to measure the water level and set the water level. Adjustment was possible.

In addition, a glass tube 187 is provided on one side of the connection pipe 185 of the pipe 181 so that the level of the salt solution can be immediately checked from the outside, and the valve 186 provided on the connection pipe 185 is used during maintenance. The valve was closed so that it could be used.

In the present invention, the door 132 is opened after the dyeing process is completed.

That is, when the safety lever 136 installed on the support 135 is rotated, it is spaced apart from the stopper 137 that was engaged with each other, thereby removing the remaining pressure before opening the door and allowing the door to be opened while confirming safety.

Meanwhile, in the present invention, the control unit 200 is connected to the dyeing tank 110 through a network, and the dye circulation and injection spray system, the safety control system, and the control monitoring integrated system technology are stabilized and continuously used by the dyeing tank 110 and the collected data information. This is explained in more detail as follows:

That is, the control unit 200 applied to the present invention receives various information data from the real-time monitoring and control system 100 of the hank dyeing machine and controls it by collecting, classifying, integrating, comparing, and judging. The connected server 210 stores, searches, analyzes and provides data information, and the monitoring unit 250 connected to the control unit 200 monitors the dyeing machine in real time, and the monitoring unit 250 connected to the monitoring unit 250 monitors the dyeing machine in real time. The alarm and warning unit 260 immediately notifies the worker in case of a dangerous situation.

In particular, at least one detection unit 101 provided in the dyeing machine detects information on each sensor, gauge, motor, pump, and line, which are preset settings, and detects temperature, time, flow rate, steam, power, pressure, and water level. , spindle rotation speed, injection pressure, supply amount, etc. are detected and transmitted to the control unit 200, and at least one camera 102 provided in the dyeing machine also captures the exterior of the dyeing machine in real time to inform of dangerous situations and the control unit. Data is transmitted to (200).

As described above, the present invention is intended to significantly improve the productivity of the domestic hank dyeing process through localization of system technology related to hank spray dyeing machines capable of normal and high pressure and standardization/energy saving of the hank spray dyeing production process for normal and high pressure. , the tank that receives water from the upper/high pressure hank spray dyeing machine is composed of a cylinder and an end plate, and a liquid ratio reduction tube is attached to the left and right end plates to reduce the liquid ratio to 1:8 to provide utility (e.g. water/steam/ It was developed to reduce costs by more than 30% (electricity, etc.), and is a normal/high pressure hank spray dyeing machine that can simultaneously perform the functions of a normal pressure hank dyeing machine and a high pressure hank dyeing machine for polyester materials that are dyed above 130℃. It was developed and has normal pressure and high pressure functions that can dye natural fibers (e.g. cotton, wool, etc.) and synthetic fibers (e.g. acrylic, polyester, etc.) in one machine at the same time. We provide technology that can stabilize the production process by standardizing the physical properties and dyeing process according to high pressure and securing the database, and provide main body and base/frame systems, automatic door opening and closing systems, heat supply and cooling heat exchange systems, and dyes, preparations/chemicals. It is designed to stabilize and continuously secure the supply/injection and mixing tank system technology, and to stabilize and continuously secure the salt solution circulation and injection spray system, safety control system, and control monitoring integrated system technology.

The technical idea of the real-time monitoring control system of the energy-saving upper/high pressure spray hank dyeing machine of the present invention is that it can actually repeat the same results, and in particular, by implementing this invention, it can promote technological development and contribute to industrial development. It's well worth doing.

<Explanation of symbols for main parts of the drawing>
100: Real-time monitoring control system of hank dyeing machine
110: Dye tank
120: driving unit
130: Door opening and closing part
140: Spindle nozzle
150: Spray spindle
160: heat exchanger
170; Dye tank agitator
180: water level device

Claims (5)

It relates to a real-time monitoring control system (100) for an energy-saving high/high pressure spray hank dyeing machine,
A stand 111 placed on the ground is responsible for supporting the load and maintaining horizontality, and a dyeing tank 110 is provided at the top of the pedestal and filled with a dyeing solution. Outside of the dyeing tank 110, an operator uses a dyeing tank. A water level device 180 is provided to immediately check the water level of the internal salt solution from the outside. This includes a pipe 181 equipped with a plurality of sensors 182 on the outside, a pipe 181 installed on the inside of the pipe, and a magnet inside. (184) is provided between the bladder 183, which rises and falls according to the level of the salt solution, a pair of upper and lower connection pipes 185 that protrude to the outside of the pipe and are connected to the valve 186, and the upper and lower connection pipes, and are provided on the outside A glass tube (187) is provided so that the level of the salt solution can be checked,
It is provided on one side of the dyeing tank 110 and is provided with a drive unit 120 that selectively rotates a plurality of spray spindles 150 on which skein thread is hung. The drive unit 120 is connected to the drive motor 121 and one side of the belt pulley. A shaft that rotates by driving and a plurality of worms (122) provided on the shaft at regular intervals and driven to rotate; and a plurality of worm gears 123 that engage with each other at the lower end of the worm 122 and rotate respectively, and are connected to the shaft to rotate the spray spindle 150. A pair of couplings 125 are provided at both ends of the shaft, respectively. ) (125a) is provided, and this coupling is provided with a plurality of packings (126) (126a) in the "〉"-shaped direction and the "〈"-shaped direction, respectively, to hold the pressure on one side and the other side,
It is provided at the front of the dyeing tank 110 and is provided with at least one door opening/closing unit 130 that selectively opens and closes the door 132 by a cylinder 131 so that the skein thread can be inserted and removed. ) is a support 135 fixed to the dyeing tank 110, a safety lever 136 rotatably installed on the top of the support, and the safety lever is optional to a stopper 137 fixed to the door 132. It is detachable and restricts rotation when opening the door 132, and is designed to ensure safety while removing residual pressure before opening the door.
At least one spray spindle 150 provided inside the dyeing tank 110 and provided for hanging a skein of yarn;
A heat exchanger (160) is provided on the inner floor of the dyeing tank 110, and expands the volume of the skein as it heats the skein by first controlling the temperature, pressure, and time of the dyeing tank before dyeing the skein, thus increasing the bulk amount (160) );
A dye tank agitator (170) provided on one side of the dyeing tank (110) and supplying dye solution to the spindle nozzle (140) and spray spindle (150); and
It is connected to the dyeing tank 110 through a network to control the operation of the real-time monitoring control system 100 of the hank dyeing machine, and the dyeing solution circulation and injection spray system, safety control system, and control monitoring integrated system are controlled by the data collected from the dyeing tank. A real-time monitoring control system for an energy-saving high/high pressure spray hank dyeing machine, which includes a control unit 200 that enables stabilization and continuous securing of the technology.
delete In claim 1,
The spray spindle 150 is,
By selectively rotating forward and backward, a plurality of protruding parts 151 are formed to prevent the skein from slipping, and a nozzle hole 152 is formed to eject salt solution on all or part of the protruding parts. Real-time monitoring control system for low-cost high/high pressure spray hank dyeing machine.
In claim 1,
The heat exchanger 160,
At least one steam coil 161 and a cooling coil 163 installed on the inner floor of the dyeing tank 110;
A steam supply and discharge line (162) connected to the steam coil (161) and selectively supplying and discharging steam;
A cooling supply and discharge line 164 connected to the cooling coil 163 and selectively supplying and discharging cooling; and
A real-time monitoring control system for an energy-saving upper/high pressure spray hank dyeing machine, characterized in that it includes a drain valve 114 provided on the bottom of the dyeing tank 110 to discharge the dye solution.
In claim 1,
The control unit 200 receives various information data from the real-time monitoring control system 100 of the hank dyeing machine and controls it by collecting, classifying, integrating, comparing, and judging,
A server 210 connected to the control unit 200 to store, search, analyze, and provide data information;
A monitoring unit 250 connected to the control unit 200 to monitor the dyeing machine in real time; and
A real-time monitoring and control system for an energy-saving high/high pressure spray hank dyeing machine, characterized in that it includes an alarm and warning unit 260 that is connected to the monitoring unit 250 and notifies the worker in a dangerous situation.