KR102646824B1 - Eco-friendly filter fixing frame - Google Patents
Eco-friendly filter fixing frame Download PDFInfo
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- KR102646824B1 KR102646824B1 KR1020230177067A KR20230177067A KR102646824B1 KR 102646824 B1 KR102646824 B1 KR 102646824B1 KR 1020230177067 A KR1020230177067 A KR 1020230177067A KR 20230177067 A KR20230177067 A KR 20230177067A KR 102646824 B1 KR102646824 B1 KR 102646824B1
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- fixing frame
- filter fixing
- synthetic resin
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- 229920003002 synthetic resin Polymers 0.000 claims abstract description 21
- 239000000057 synthetic resin Substances 0.000 claims abstract description 21
- GUJOJGAPFQRJSV-UHFFFAOYSA-N dialuminum;dioxosilane;oxygen(2-);hydrate Chemical compound O.[O-2].[O-2].[O-2].[Al+3].[Al+3].O=[Si]=O.O=[Si]=O.O=[Si]=O.O=[Si]=O GUJOJGAPFQRJSV-UHFFFAOYSA-N 0.000 claims description 15
- 229910052901 montmorillonite Inorganic materials 0.000 claims description 15
- VBICKXHEKHSIBG-UHFFFAOYSA-N 1-monostearoylglycerol Chemical compound CCCCCCCCCCCCCCCCCC(=O)OCC(O)CO VBICKXHEKHSIBG-UHFFFAOYSA-N 0.000 claims description 11
- 239000000843 powder Substances 0.000 claims description 10
- 239000011342 resin composition Substances 0.000 claims description 10
- -1 Polyethylene Polymers 0.000 claims description 9
- 239000004698 Polyethylene Substances 0.000 claims description 7
- 239000004743 Polypropylene Substances 0.000 claims description 7
- XECAHXYUAAWDEL-UHFFFAOYSA-N acrylonitrile butadiene styrene Chemical compound C=CC=C.C=CC#N.C=CC1=CC=CC=C1 XECAHXYUAAWDEL-UHFFFAOYSA-N 0.000 claims description 7
- 239000004676 acrylonitrile butadiene styrene Substances 0.000 claims description 7
- 229920000122 acrylonitrile butadiene styrene Polymers 0.000 claims description 7
- QEEAPRPFLLJWCF-UHFFFAOYSA-K potassium citrate (anhydrous) Chemical compound [K+].[K+].[K+].[O-]C(=O)CC(O)(CC([O-])=O)C([O-])=O QEEAPRPFLLJWCF-UHFFFAOYSA-K 0.000 claims description 6
- YQEMORVAKMFKLG-UHFFFAOYSA-N glycerine monostearate Natural products CCCCCCCCCCCCCCCCCC(=O)OC(CO)CO YQEMORVAKMFKLG-UHFFFAOYSA-N 0.000 claims description 5
- SVUQHVRAGMNPLW-UHFFFAOYSA-N glycerol monostearate Natural products CCCCCCCCCCCCCCCCC(=O)OCC(O)CO SVUQHVRAGMNPLW-UHFFFAOYSA-N 0.000 claims description 5
- NWONKYPBYAMBJT-UHFFFAOYSA-L zinc sulfate Chemical compound [Zn+2].[O-]S([O-])(=O)=O NWONKYPBYAMBJT-UHFFFAOYSA-L 0.000 claims description 5
- 229960001763 zinc sulfate Drugs 0.000 claims description 5
- 229910000368 zinc sulfate Inorganic materials 0.000 claims description 5
- 239000010639 cypress oil Substances 0.000 claims description 4
- 229920000259 polyoxyethylene lauryl ether Polymers 0.000 claims description 4
- 229960002635 potassium citrate Drugs 0.000 claims description 4
- 239000001508 potassium citrate Substances 0.000 claims description 4
- 235000011082 potassium citrates Nutrition 0.000 claims description 4
- PMMYEEVYMWASQN-DMTCNVIQSA-N Hydroxyproline Chemical compound O[C@H]1CN[C@H](C(O)=O)C1 PMMYEEVYMWASQN-DMTCNVIQSA-N 0.000 claims description 3
- 239000001506 calcium phosphate Substances 0.000 claims description 3
- PMMYEEVYMWASQN-UHFFFAOYSA-N dl-hydroxyproline Natural products OC1C[NH2+]C(C([O-])=O)C1 PMMYEEVYMWASQN-UHFFFAOYSA-N 0.000 claims description 3
- 229960002591 hydroxyproline Drugs 0.000 claims description 3
- 238000000465 moulding Methods 0.000 claims description 3
- RKISUIUJZGSLEV-UHFFFAOYSA-N n-[2-(octadecanoylamino)ethyl]octadecanamide Chemical compound CCCCCCCCCCCCCCCCCC(=O)NCCNC(=O)CCCCCCCCCCCCCCCCC RKISUIUJZGSLEV-UHFFFAOYSA-N 0.000 claims description 3
- FGMPLJWBKKVCDB-UHFFFAOYSA-N trans-L-hydroxy-proline Natural products ON1CCCC1C(O)=O FGMPLJWBKKVCDB-UHFFFAOYSA-N 0.000 claims description 3
- QORWJWZARLRLPR-UHFFFAOYSA-H tricalcium bis(phosphate) Chemical compound [Ca+2].[Ca+2].[Ca+2].[O-]P([O-])([O-])=O.[O-]P([O-])([O-])=O QORWJWZARLRLPR-UHFFFAOYSA-H 0.000 claims description 3
- 229940078499 tricalcium phosphate Drugs 0.000 claims description 3
- 229910000391 tricalcium phosphate Inorganic materials 0.000 claims description 3
- 235000019731 tricalcium phosphate Nutrition 0.000 claims description 3
- FPVVYTCTZKCSOJ-UHFFFAOYSA-N Ethylene glycol distearate Chemical compound CCCCCCCCCCCCCCCCCC(=O)OCCOC(=O)CCCCCCCCCCCCCCCCC FPVVYTCTZKCSOJ-UHFFFAOYSA-N 0.000 claims description 2
- 229920000573 polyethylene Polymers 0.000 claims description 2
- 229920001155 polypropylene Polymers 0.000 claims description 2
- 239000000428 dust Substances 0.000 abstract description 16
- 239000012530 fluid Substances 0.000 abstract description 5
- 230000006866 deterioration Effects 0.000 abstract description 4
- 230000005611 electricity Effects 0.000 abstract description 4
- 230000001976 improved effect Effects 0.000 abstract description 4
- 230000003068 static effect Effects 0.000 abstract description 4
- 238000009499 grossing Methods 0.000 abstract description 3
- 239000013078 crystal Substances 0.000 description 6
- 239000000126 substance Substances 0.000 description 5
- 150000001768 cations Chemical class 0.000 description 4
- 239000011229 interlayer Substances 0.000 description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 4
- 230000000694 effects Effects 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 241000218691 Cupressaceae Species 0.000 description 2
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 2
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 2
- 230000000844 anti-bacterial effect Effects 0.000 description 2
- 230000000903 blocking effect Effects 0.000 description 2
- 238000004140 cleaning Methods 0.000 description 2
- 238000002845 discoloration Methods 0.000 description 2
- 238000002474 experimental method Methods 0.000 description 2
- 239000010410 layer Substances 0.000 description 2
- 239000003921 oil Substances 0.000 description 2
- 229940050931 potassium citrate monohydrate Drugs 0.000 description 2
- RMAQACBXLXPBSY-UHFFFAOYSA-N silicic acid Chemical compound O[Si](O)(O)O RMAQACBXLXPBSY-UHFFFAOYSA-N 0.000 description 2
- 235000012239 silicon dioxide Nutrition 0.000 description 2
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 description 1
- 239000005977 Ethylene Substances 0.000 description 1
- 229920003171 Poly (ethylene oxide) Polymers 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 230000003373 anti-fouling effect Effects 0.000 description 1
- 238000013459 approach Methods 0.000 description 1
- 230000004888 barrier function Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 239000002734 clay mineral Substances 0.000 description 1
- 230000000052 comparative effect Effects 0.000 description 1
- 238000011109 contamination Methods 0.000 description 1
- 230000001877 deodorizing effect Effects 0.000 description 1
- 230000002542 deteriorative effect Effects 0.000 description 1
- 125000003438 dodecyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 1
- 239000003344 environmental pollutant Substances 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 230000005764 inhibitory process Effects 0.000 description 1
- 229910052500 inorganic mineral Inorganic materials 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 230000005012 migration Effects 0.000 description 1
- 238000013508 migration Methods 0.000 description 1
- 239000011707 mineral Substances 0.000 description 1
- 230000035515 penetration Effects 0.000 description 1
- 231100000719 pollutant Toxicity 0.000 description 1
- 229920013716 polyethylene resin Polymers 0.000 description 1
- PJAHUDTUZRZBKM-UHFFFAOYSA-K potassium citrate monohydrate Chemical compound O.[K+].[K+].[K+].[O-]C(=O)CC(O)(CC([O-])=O)C([O-])=O PJAHUDTUZRZBKM-UHFFFAOYSA-K 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 238000004904 shortening Methods 0.000 description 1
- 229910021647 smectite Inorganic materials 0.000 description 1
- 238000009423 ventilation Methods 0.000 description 1
Classifications
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/34—Silicon-containing compounds
- C08K3/346—Clay
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D46/00—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
- B01D46/0002—Casings; Housings; Frame constructions
- B01D46/0005—Mounting of filtering elements within casings, housings or frames
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/32—Phosphorus-containing compounds
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/04—Oxygen-containing compounds
- C08K5/09—Carboxylic acids; Metal salts thereof; Anhydrides thereof
- C08K5/098—Metal salts of carboxylic acids
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/04—Oxygen-containing compounds
- C08K5/10—Esters; Ether-esters
- C08K5/101—Esters; Ether-esters of monocarboxylic acids
- C08K5/103—Esters; Ether-esters of monocarboxylic acids with polyalcohols
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L23/00—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
- C08L23/02—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
- C08L23/04—Homopolymers or copolymers of ethene
- C08L23/06—Polyethene
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L23/00—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
- C08L23/02—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
- C08L23/10—Homopolymers or copolymers of propene
- C08L23/12—Polypropene
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L55/00—Compositions of homopolymers or copolymers, obtained by polymerisation reactions only involving carbon-to-carbon unsaturated bonds, not provided for in groups C08L23/00 - C08L53/00
- C08L55/02—ABS [Acrylonitrile-Butadiene-Styrene] polymers
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- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Health & Medical Sciences (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Organic Chemistry (AREA)
- Dispersion Chemistry (AREA)
- Compositions Of Macromolecular Compounds (AREA)
Abstract
본 발명은 친환경 필터 고정프레임에 관한 것으로, 보다 상세하게는 합성수지를 이용하여 필터 고정프레임을 만들되, 정전기 발생 억제 능력을 보유시켜 먼지가 부착 내지 쌓이지 않도록 함으로써 유체의 흐름성을 원활하게 하여 모터의 성능 열화를 막고, 소비전력을 절감할 수 있도록 개선된 친환경 필터 고정프레임에 관한 것이다.The present invention relates to an eco-friendly filter fixing frame. More specifically, the filter fixing frame is made using synthetic resin, and has the ability to suppress static electricity generation to prevent dust from adhering or accumulating, thereby improving the performance of the motor by smoothing the flow of fluid. This is about an improved eco-friendly filter fixing frame to prevent deterioration and reduce power consumption.
Description
본 발명은 친환경 필터 고정프레임에 관한 것으로, 보다 상세하게는 합성수지를 이용하여 필터 고정프레임을 만들되, 정전기 발생 억제 능력을 보유시켜 먼지가 부착 내지 쌓이지 않도록 함으로써 유체의 흐름성을 원활하게 하여 모터의 성능 열화를 막고, 소비전력을 절감할 수 있도록 개선된 친환경 필터 고정프레임에 관한 것이다.The present invention relates to an eco-friendly filter fixing frame. More specifically, the filter fixing frame is made using synthetic resin, but it has the ability to suppress the generation of static electricity to prevent dust from attaching or accumulating, thereby improving the performance of the motor by smoothing the flow of fluid. This is about an improved eco-friendly filter fixing frame to prevent deterioration and reduce power consumption.
공조기를 포함한 모든 공기순환구조에는 대부분 필터가 사용된다.Filters are mostly used in all air circulation structures, including air conditioners.
필터는 각종 오염물질은 물론, 더스트, 미세물질 등을 걸러내어 공기를 정화하는 기능을 수행한다.The filter performs the function of purifying the air by filtering out various pollutants as well as dust and fine substances.
이러한 필터는 필터체와, 이 필터체를 고정하는 필터 고정프레임으로 구성되어 공기가 순환되는 덕트 상에 교체 가능하게 장착된다.This filter consists of a filter body and a filter fixing frame that fixes the filter body, and is replaceably mounted on a duct through which air circulates.
그리하여, 일정기간 사용 후 교체하게 되며, 이는 유지 관리상 중요한 부분중 하나가 된다.Therefore, it is replaced after a certain period of use, and this becomes one of the important parts of maintenance.
한편, 필터를 구성하는 필터 고정프레임의 경우, 종래에는 대부분 금속판을 가공하여 제조되었으나 부식성, 무거움, 가공상 어려움 등으로 인해 근래에는 대부분 합성수지를 이용하여 제조되고 있다.Meanwhile, in the case of the filter fixing frame that constitutes the filter, most of them were manufactured using metal plates in the past, but due to corrosiveness, heavyness, and processing difficulties, in recent years, most of them have been manufactured using synthetic resins.
그런데, 합성수지, 특히 PVC는 대전성이 크기 때문에 PVC로 제조된 필터 고정프레임의 경우, 정전기력에 의한 먼지 부착에 의해 고정프레임 표면에 먼지가 부착된 후 정전기력에 의해 다른 먼지를 또다시 끌여들여 성장하면서 필터체의 눈막힘을 가속화시키는 문제를 야기시켜 필터의 교체주기를 단축시키는 결과를 초래하고 있다.However, since synthetic resin, especially PVC, is highly electrostatic, in the case of a filter fixed frame made of PVC, dust adheres to the surface of the fixed frame due to dust adhesion by electrostatic force, and then attracts other dust again and grows by electrostatic force. This causes a problem that accelerates the clogging of the filter body, resulting in a shortening of the filter replacement cycle.
특히, 필터체의 눈막힘이 심해지면 환기유로내 유로 저항이 커지면서 송풍팬을 구동하는 모터의 성능을 열화시키고, 나아가 소비전력을 증대시키는 문제로 연결되게 된다.In particular, when the clogging of the filter body becomes severe, the flow resistance in the ventilation passage increases, which leads to the problem of deteriorating the performance of the motor that drives the blower fan and further increasing power consumption.
하지만, 아직까지 이러한 문제의 해소 방안에 대한 구체적인 접근이나 가시적인 성과(제품화)가 나타나지 않고 있어 이에 대한 개선이 필요한 시점이다.However, there is still no concrete approach or visible results (productization) for resolving these problems, so improvement is needed.
본 발명은 상술한 바와 같은 종래 기술상의 제반 문제점들을 감안하여 이를 해결하고자 창출된 것으로, 합성수지를 이용하여 필터 고정프레임을 만들되, 정전기 발생 억제 능력을 보유시켜 먼지가 부착 내지 쌓이지 않도록 함으로써 유체의 흐름성을 원활하게 하여 모터의 성능 열화를 막고, 소비전력을 절감할 수 있도록 개선된 친환경 필터 고정프레임을 제공함에 그 주된 목적이 있다.The present invention was created to solve various problems in the prior art as described above. A filter fixing frame is made using synthetic resin, but it has the ability to suppress the generation of static electricity to prevent dust from attaching or accumulating, thereby improving the flow of fluid. The main purpose is to provide an improved eco-friendly filter fixing frame to prevent motor performance deterioration and reduce power consumption.
본 발명은 상기한 목적을 달성하기 위한 수단으로, 합성수지에 몬모릴로나이트를 분말 형태로 혼합하여 필터 고정프레임 형태로 성형한 것을 특징으로 하는 친환경 필터 고정프레임을 제공한다.As a means to achieve the above object, the present invention provides an eco-friendly filter fixing frame characterized by mixing montmorillonite in powder form with synthetic resin and molding it into a filter fixing frame shape.
본 발명에 따르면, 합성수지를 이용하여 필터 고정프레임을 만들되, 정전기 발생 억제 능력을 보유시켜 먼지가 부착 내지 쌓이지 않도록 함으로써 유체의 흐름성을 원활하게 하여 모터의 성능 열화를 막고, 소비전력을 절감할 수 있도록 개선된 효과를 얻을 수 있다.According to the present invention, the filter fixing frame is made using synthetic resin, but it has the ability to suppress static electricity generation to prevent dust from attaching or accumulating, thereby smoothing the flow of fluid, preventing deterioration of motor performance, and reducing power consumption. Improved effects can be achieved.
이하에서는, 본 발명에 따른 바람직한 실시예를 보다 상세하게 설명하기로 한다.Hereinafter, preferred embodiments according to the present invention will be described in more detail.
본 발명 설명에 앞서, 이하의 특정한 구조 내지 기능적 설명들은 단지 본 발명의 개념에 따른 실시예를 설명하기 위한 목적으로 예시된 것으로, 본 발명의 개념에 따른 실시예들은 다양한 형태로 실시될 수 있으며, 본 명세서에 설명된 실시예들에 한정되는 것으로 해석되어서는 아니된다.Prior to describing the present invention, the following specific structural and functional descriptions are merely illustrative for the purpose of explaining embodiments according to the concept of the present invention, and embodiments according to the concept of the present invention may be implemented in various forms. It should not be construed as limited to the embodiments described herein.
본 발명에 따른 친환경 필터 고정프레임은 합성수지에 몬모릴로나이트를 분말 형태로 혼합하여 성형한 것이 특징이다.The eco-friendly filter fixing frame according to the present invention is characterized by being molded by mixing montmorillonite in powder form with synthetic resin.
이때, 합성수지는 ABS(Acrylonitrile Butadiene Styrene), PE(Polyethylene), PP(Polypropylene)를 들 수 있으며, 바람직하게는 경질일 경우 ABS를 주로 사용하고, 연질일 경우에는 PE 또는 PP를 사용한다.At this time, synthetic resins include ABS (Acrylonitrile Butadiene Styrene), PE (Polyethylene), and PP (Polypropylene). Preferably, ABS is mainly used if it is hard, and PE or PP is used if it is soft.
그리고, 몬모릴로나이트는 층상 규산광물의 하나로 smectite로 분류되는 점토광물이다.Montmorillonite is a clay mineral classified as smectite, one of the layered siliceous minerals.
이러한 몬모릴로나이트의 결정구조는 규산 사면체-알루미나 팔면체-규산 사면체의 3층으로 되며, 2:1형 구조라 부르며, 알루미나 팔면체 중심원자인 Al의 일부가 Mg로 치환되어 있기 때문에 결정자체의 정전하가 부족하나 Na+나 Ca2 + 등의 양이온이 결정과 결정 층간에 들어가 안정한 상태를 이룬다.The crystal structure of this montmorillonite consists of three layers of silicic acid tetrahedron, alumina octahedron, and silicic acid tetrahedron, and is called a 2:1 structure. Since some of Al, the central atom of the alumina octahedron, is replaced with Mg, the crystal itself lacks electrostatic charge. Cations such as Na + or Ca 2+ enter between crystals and crystal layers to form a stable state.
이와 같은 구조적 특성 때문에 정전기방지 특징을 가지며, 합성수지에 배합시 먼지나 이물질의 부착을 억제하는데 기여한다.Because of these structural characteristics, it has anti-static properties and contributes to suppressing the adhesion of dust or foreign substances when mixed with synthetic resin.
특히, 몬모릴로나이트 결정표면의 음전하와 층간 양이온의 결합력은 층간 양이온과 물 분자 에너지가 약하기 때문에 층간 양이온이 물 분자를 끌어서 층간이 확대되며, 이는 합성수지와의 교합성을 좋게 한다.In particular, the bonding force between the negative charge on the surface of the montmorillonite crystal and the interlayer cations is weak because the energy of the interlayer cations and water molecules is weak, so the interlayer cations attract water molecules and the interlayer space expands, which improves the compatibility with synthetic resin.
아울러, 합성수지에 몬모릴로나이트의 결정을 배향시키면 가스 배리어 성능도 향상된다.In addition, orienting montmorillonite crystals in synthetic resin improves gas barrier performance.
이와 같은 몬모릴로나이트는 항균과 탈취성능에도 효과가 있다.Montmorillonite like this is also effective in antibacterial and deodorizing properties.
보다 구체적으로, 본 발명에 따른 친환경 필터 고정프레임은 합성수지 80-90중량%와, 몬모릴로나이트 분말 10-20중량%로 혼합된 수지조성물을 필터 고정프레임 형상으로 성형하여 만들어진다.More specifically, the eco-friendly filter fixing frame according to the present invention is made by molding a resin composition mixed with 80-90% by weight of synthetic resin and 10-20% by weight of montmorillonite powder into the shape of a filter fixing frame.
여기에서, 상기 합성수지는 경질일 경우 ABS를 주로 사용하고, 연질일 경우에는 PE 또는 PP를 사용한다.Here, if the synthetic resin is hard, ABS is mainly used, and if it is soft, PE or PP is used.
그리고, 몬모릴로나이트 분말은 10중량% 미만으로 첨가하게 되면 대전성을 낮추기 어려워 정전기 방지 특성이 떨어지고, 20중량%를 초과하게 되면 정전방지 특성을 증가되지만 수지와의 교합성을 저해하여 성형성을 떨어뜨릴 수 있기 때문에 상기 범위로 한정하는 것이 바람직하다.In addition, if montmorillonite powder is added in less than 10% by weight, it is difficult to lower the antistatic properties and the antistatic properties are reduced. If it is added in excess of 20% by weight, the antistatic properties are increased, but it impairs the occlusion with the resin and reduces the formability. Therefore, it is desirable to limit it to the above range.
이에 더하여, 본 발명에서는 먼지 등이 습기와 더해지면서 뭉쳐 고착화되는 것을 억제하기 위해 내습성물질을 더 혼합하여 필터 고정프레임을 만들 수 있다.In addition, in the present invention, a filter fixing frame can be made by further mixing a moisture-resistant material to prevent dust, etc. from clumping and sticking together with moisture.
이를 위해, 본 발명에서는 합성수지와 몬모릴로나이트 분말이 혼합된 수지조성물 100중량부에 대해, 시트르산칼륨(Potassium citrate monohydrate) 15중량부, 글리세롤모노스테아레이트(Glycerol Mono stearate) 10중량부를 더 첨가할 수 있다.For this purpose, in the present invention, 15 parts by weight of potassium citrate monohydrate and 10 parts by weight of glycerol monostearate can be further added to 100 parts by weight of a resin composition mixed with synthetic resin and montmorillonite powder.
이때, 시트르산칼륨(Potassium citrate monohydrate)은 CAS No. 6100-05-6에 해당하는 물질로서, 조직 치밀도를 강화시키고, 내습성을 증대시킨다.At this time, potassium citrate (Potassium citrate monohydrate) is CAS No. This substance corresponds to 6100-05-6, which strengthens tissue density and increases moisture resistance.
또한, 글리세롤모노스테아레이트(Glycerol Mono stearate)는 CAS No, 123-94-4에 해당하는 물질로서, 내수압특성, 내수성, 방습성을 높이면서 계면활성 기능에 따른 정전방지 특성도 구현하게 된다.In addition, glycerol monostearate is a material corresponding to CAS No. 123-94-4, which improves water pressure resistance, water resistance, and moisture resistance while also realizing antistatic properties due to surface activity.
특히, 삼인산칼슘 5.5중량부와, 히드록시프롤린(hydroxyproline) 4.5중량부를 더 첨가할 수 있는데, 삼인산칼슘은 흡습 기능에 따른 수분 차단으로 더스트가 부착하여 성장하는 것을 원천 봉쇄하여 표면 오염을 방지하는 효과를 제공하고, 히드록시프롤린(hydroxyproline)은 표면을 매끄럽게 하여 슬립성을 증대시킴으로써 이물질의 부착을 차단하고 자가 세정력을 높인다.In particular, 5.5 parts by weight of tricalcium phosphate and 4.5 parts by weight of hydroxyproline can be added. Tricalcium phosphate has the effect of preventing surface contamination by preventing dust from attaching and growing by blocking moisture due to its moisture absorption function. , and hydroxyproline smoothes the surface and increases slipperiness, thereby blocking the adhesion of foreign substances and increasing self-cleaning power.
뿐만 아니라, 본 발명에서는 내변색성 및 내오염성 특성도 향상시킬 수 있도록 상기 수지조성물 100중량부에 대해, 에틸렌 비스 스테아마이드(Ethylene Bis Stearamide) 5중량부, 폴리옥시에틸렌라우릴에테르(Poly oxyethylene Lauryl ether) 5중량부, 황산아연(Zinc sulfate) 1.5중량부, 편백유 10중량부를 더 첨가할 수 있다.In addition, in the present invention, to improve discoloration resistance and stain resistance properties, 5 parts by weight of Ethylene Bis Stearamide and Poly oxyethylene Lauryl are added to 100 parts by weight of the resin composition. 5 parts by weight of ether, 1.5 parts by weight of zinc sulfate, and 10 parts by weight of cypress oil can be added.
여기에서, 에틸렌 비스 스테아마이드(Ethylene Bis Stearamide)는 표면평활도를 증대시켜 이물억제성을 강화하고, 색상이 변하지 않도록 하는 내변색성을 강화시킨다.Here, Ethylene Bis Stearamide increases surface smoothness, strengthens foreign matter inhibition, and strengthens discoloration resistance to prevent color change.
또한, 폴리옥시에틸렌라우릴에테르(Poly oxyethylene Lauryl ether)는 Cas 넘버 9002-92-0에 해당하는 물질로서 우수한 계면활성 작용으로 인해 셀프 클리닝 기능을 활성화시켜 이물 부착 억제능을 향상시킴으로써 필터 고정프레임을 관류하는 유체의 흐름성을 원활하게 유도한다.In addition, polyoxyethylene lauryl ether is a material corresponding to Cas number 9002-92-0. Due to its excellent surface activity, it activates the self-cleaning function and improves the ability to inhibit foreign matter adhesion, thereby perfusing the filter fixing frame. It induces smooth flow of fluid.
아울러, 황산아연(Zinc sulfate)은 외부 이물질의 침투나 부착을 차단하고 유해성분의 마이그레이션을 방지하기 위해 첨가된다.In addition, zinc sulfate is added to block the penetration or adhesion of external foreign substances and prevent the migration of harmful components.
그리고, 편백유는 편백나무에서 추출한 오일로 천연 항균기능을 수행하기 위해 첨가된다.Additionally, cypress oil is an oil extracted from the cypress tree and is added to perform natural antibacterial functions.
이와 같은 구성으로 이루어진 수지조성물을 이용하여 4개의 프레임 시료를 만든 후 각각 4개의 챔버에 넣고 30분간격으로 송풍기를 통해 더스트를 흩뿌린 후 30분간 쉬는 방식으로 하루 4시간씩 총 10일에 걸쳐 더스트의 부착여부를 확인하였다.After making four frame samples using a resin composition composed of the above, they were placed in four chambers each, and the dust was scattered through a blower at 30-minute intervals, followed by a 30-minute break, for a total of 10 days, 4 hours a day. Adhesion was confirmed.
이때, 각 시료들에 대한 수지조성물은 다음과 같았다.At this time, the resin composition for each sample was as follows.
[시료1][Sample 1]
폴리에틸렌수지 87중량%와, 몬모릴로나이트 분말 13중량%를 혼합한 수지조성물을 프레임 형상으로 성형하였다.A resin composition containing 87% by weight of polyethylene resin and 13% by weight of montmorillonite powder was molded into a frame shape.
[시료2][Sample 2]
시료1의 수지조성물 100중량부에 대해, 시트르산칼륨 15중량부, 글리세롤모노스테아레이트 10중량부를 더 첨가하여 진행하였다.For 100 parts by weight of the resin composition of Sample 1, 15 parts by weight of potassium citrate and 10 parts by weight of glycerol monostearate were further added.
[시료3][Sample 3]
시료1의 수지조성물 100중량부에 대해, 에틸렌 비스 스테아마이드 5중량부, 폴리옥시에틸렌라우릴에테르 5중량부, 황산아연 1.5중량부, 편백유 10중량부를 더 첨가하여 진행하였다.For 100 parts by weight of the resin composition of Sample 1, 5 parts by weight of ethylene bisstamide, 5 parts by weight of polyoxyethylene lauryl ether, 1.5 parts by weight of zinc sulfate, and 10 parts by weight of cypress oil were further added.
[시료4][Sample 4]
시료1의 수지조성물 100중량부에 대해, 시트르산칼륨 15중량부, 글리세롤모노스테아레이트 10중량부, 에틸렌 비스 스테아마이드 5중량부, 폴리옥시에틸렌라우릴에테르 5중량부, 황산아연 1.5중량부, 편백유 10중량부를 더 첨가하여 진행하였다.For 100 parts by weight of the resin composition of Sample 1, 15 parts by weight of potassium citrate, 10 parts by weight of glycerol monostearate, 5 parts by weight of ethylene bis stearate, 5 parts by weight of polyoxyethylene lauryl ether, 1.5 parts by weight of zinc sulfate, cypress. The process proceeded by adding an additional 10 parts by weight of oil.
아울러, 비교시료는 만들지 않았는데, 이미 현장에서 사용되는 필터 고정프레임이 더스트(먼지) 심하게 부착되는 것을 확인하였기에 본 실험에서는 제외하였다.In addition, comparative samples were not made, but it was excluded from this experiment because it was already confirmed that dust was heavily attached to the filter fixing frame used in the field.
실험 결과, 시료1,2,3,4 모두 더스트가 끼지 않았다. 다만, 시료1보다는 시료4가 훨씬 더 깨끗했고, 시료1은 기존 합성수지 필터 고정프레임에 비해 현저히 깨끗했지만, 군데 군데 미미하게 먼지가 붙은 자국은 있었다. 그렇지만, 더스트가 고착되어 성장하지는 않았다.As a result of the experiment, there was no dust in any of samples 1, 2, 3, and 4. However, Sample 4 was much cleaner than Sample 1, and Sample 1 was significantly cleaner than the existing synthetic resin filter fixing frame, but there were slight traces of dust here and there. However, the dust did not stick and grow.
이를 통해, 본 발명에 따른 필터 고정프레임은 충분한 방오성 효과가 있는 것으로 확인되었다.Through this, it was confirmed that the filter fixing frame according to the present invention has a sufficient antifouling effect.
Claims (3)
상기 합성수지는 ABS(Acrylonitrile Butadiene Styrene), PE(Polyethylene), PP(Polypropylene) 중에서 선택된 어느 하나이고, 경질일 경우에는 ABS를 사용하고, 연질일 경우에는 PE 또는 PP를 사용하며;
상기 합성수지와 몬모릴로나이트 분말의 혼합비는 합성수지 80-90중량%와, 몬모릴로나이트 분말 10-20중량%로 유지하되,
상기 합성수지와 몬모릴로나이트 분말이 혼합된 수지조성물 100중량부에 대해, 삼인산칼슘 5.5중량부, 히드록시프롤린(hydroxyproline) 4.5중량부, 시트르산칼륨 15중량부, 글리세롤모노스테아레이트 10중량부, 에틸렌 비스 스테아마이드(Ethylene Bis Stearamide) 5중량부, 폴리옥시에틸렌라우릴에테르(Poly oxyethylene Lauryl ether) 5중량부, 황산아연(Zinc sulfate) 1.5중량부, 편백유 10중량부를 더 첨가한 것을 특징으로 하는 친환경 필터 고정프레임.
In the eco-friendly filter fixing frame formed by mixing montmorillonite in powder form with synthetic resin and molding it into a filter fixing frame shape;
The synthetic resin is any one selected from ABS (Acrylonitrile Butadiene Styrene), PE (Polyethylene), and PP (Polypropylene). If it is hard, ABS is used, and if it is soft, PE or PP is used;
The mixing ratio of the synthetic resin and montmorillonite powder is maintained at 80-90% by weight of synthetic resin and 10-20% by weight of montmorillonite powder,
For 100 parts by weight of the resin composition mixed with the synthetic resin and montmorillonite powder, 5.5 parts by weight of tricalcium phosphate, 4.5 parts by weight of hydroxyproline, 15 parts by weight of potassium citrate, 10 parts by weight of glycerol monostearate, and ethylene bisstearate. An eco-friendly filter fixation characterized by the addition of 5 parts by weight of (Ethylene Bis Stearamide), 5 parts by weight of polyoxyethylene Lauryl ether, 1.5 parts by weight of zinc sulfate, and 10 parts by weight of cypress oil. frame.
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| KR101606672B1 (en) * | 2015-07-08 | 2016-03-25 | 주식회사 포스코건설 | Eco-friendly ventilation duct and manufacturing the same |
| KR20200030530A (en) * | 2017-07-13 | 2020-03-20 | 란세스 도이치란트 게엠베하 | Thermally stabilized composition |
| KR102063661B1 (en) * | 2019-07-19 | 2020-01-09 | 박정길 | Filter Unit with Improved Structure for Extruding Machine or Injector |
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| KR102550816B1 (en) * | 2023-02-02 | 2023-07-03 | 권태길 | Life Extension of Parts of automobile and Soot reduction induction device |
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