KR102612230B1 - Method of manufacturing tire tread rubber and tire tread manufactured by using it - Google Patents

Method of manufacturing tire tread rubber and tire tread manufactured by using it Download PDF

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KR102612230B1
KR102612230B1 KR1020210061662A KR20210061662A KR102612230B1 KR 102612230 B1 KR102612230 B1 KR 102612230B1 KR 1020210061662 A KR1020210061662 A KR 1020210061662A KR 20210061662 A KR20210061662 A KR 20210061662A KR 102612230 B1 KR102612230 B1 KR 102612230B1
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tire tread
carbon nanotubes
coupling agent
manufacturing
rubber
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KR1020210061662A
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KR20220153972A (en
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강태우
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금호타이어 주식회사
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J3/00Processes of treating or compounding macromolecular substances
    • C08J3/20Compounding polymers with additives, e.g. colouring
    • C08J3/22Compounding polymers with additives, e.g. colouring using masterbatch techniques
    • C08J3/226Compounding polymers with additives, e.g. colouring using masterbatch techniques using a polymer as a carrier
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60CVEHICLE TYRES; TYRE INFLATION; TYRE CHANGING; CONNECTING VALVES TO INFLATABLE ELASTIC BODIES IN GENERAL; DEVICES OR ARRANGEMENTS RELATED TO TYRES
    • B60C1/00Tyres characterised by the chemical composition or the physical arrangement or mixture of the composition
    • B60C1/0016Compositions of the tread
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K13/00Use of mixtures of ingredients not covered by one single of the preceding main groups, each of these compounds being essential
    • C08K13/02Organic and inorganic ingredients
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/02Elements
    • C08K3/04Carbon
    • C08K3/041Carbon nanotubes
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/18Oxygen-containing compounds, e.g. metal carbonyls
    • C08K3/20Oxides; Hydroxides
    • C08K3/22Oxides; Hydroxides of metals
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
    • C08K5/54Silicon-containing compounds
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K9/00Use of pretreated ingredients
    • C08K9/04Ingredients treated with organic substances
    • C08K9/06Ingredients treated with organic substances with silicon-containing compounds
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L21/00Compositions of unspecified rubbers

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  • Chemical & Material Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Nanotechnology (AREA)
  • Mechanical Engineering (AREA)
  • Compositions Of Macromolecular Compounds (AREA)
  • Tires In General (AREA)

Abstract

본 발명은 타이어 트레드용 고무조성물의 제조방법 및 이의 타이어드레드를 개시한다.
본 발명에 따르는 타이어 트레드용 고무조성물의 제조방법 및 이의 타이어드레드에 의하면, 산화아연과 실란커플링제를 반응시켜 탄소나노튜브 커플링제를 제조하는 단계와, 상기 탄소나노튜브 커플링제를 분산시킨 용매에 탄소나노튜브를 가하고 초음파로 반응시켜 변성탄소나노튜브를 수득하는 단계 및 원료고무, 실리카 및 상기 변성탄소나노튜브를 혼합하여 마스터배치를 제조하는 단계를 포함하는 것을 특징으로 하는데, 이에 의할 때 가황반응 촉진제로써 고위험관리물질(SVHC; Substance of Very High Concern)인 산화아연을 감량하고, 실란반응과 가황반응 하락없이, 물성을 유지할 수 있다.
The present invention discloses a method for manufacturing a rubber composition for a tire tread and a tire tread thereof.
According to the method for producing a rubber composition for a tire tread according to the present invention and the tire tread thereof, there are steps of producing a carbon nanotube coupling agent by reacting zinc oxide and a silane coupling agent, and dispersing the carbon nanotube coupling agent in a solvent. It is characterized in that it includes the step of adding carbon nanotubes and reacting with ultrasonic waves to obtain modified carbon nanotubes, and the step of mixing raw rubber, silica, and the modified carbon nanotubes to prepare a masterbatch, whereby vulcanization occurs. As a reaction accelerator, it is possible to reduce zinc oxide, a Substance of Very High Concern (SVHC), and maintain physical properties without deteriorating silane reaction and vulcanization reaction.

Description

타이어 트레드용 고무조성물의 제조방법 및 이의 타이어드레드{Method of manufacturing tire tread rubber and tire tread manufactured by using it}Method of manufacturing a rubber composition for a tire tread and a tire tread thereof {Method of manufacturing tire tread rubber and tire tread manufactured by using it}

본 발명은 타이어 트레드용 고무조성물의 제조방법 및 이의 타이어드레드에 관한 것으로, 더욱 상세하게는 가황반응 촉진제로써 고위험관리물질(SVHC; Substance of Very High Concern)인 산화아연을 감량하고, 실란반응과 가황반응 하락없이, 물성을 유지하는 타이어 트레드용 고무조성물의 제조방법 및 이의 타이어드레드에 관한 것이다. The present invention relates to a method for manufacturing a rubber composition for a tire tread and a tire tread thereof, and more specifically, to reduce zinc oxide, a substance of very high concern (SVHC), as a vulcanization reaction accelerator, and to reduce zinc oxide, a substance of very high concern (SVHC), and silane reaction and vulcanization. It relates to a method for manufacturing a rubber composition for a tire tread that maintains physical properties without reaction degradation and a tire tread thereof.

최근 다양한 제품에서 전생애주기평가(LCA; Life Cycle Assessment)와 관련된 환경 문제가 부각되고 있다.Recently, environmental issues related to life cycle assessment (LCA) have been highlighted for various products.

국내에서 연간 생산되는 타이어는 약 9,800만 본으로, 연간 폐타이어(ELT; End of Life Tire) 발생량은 약 4,000만 본으로 추정된다. The number of tires produced annually in Korea is approximately 98 million, and the annual amount of end-of-life tires (ELT) is estimated to be approximately 40 million.

이와 같은 폐타이어 재활용 방법은 크게 3가지로 구분되는데, 재생타이어 및 고무 분말(Tire Granulate), 밧줄 등으로 활용하는 가공에 의한 재활용 방법이 있고, 시멘트 킬른(cement kiln)이나 소각 등에 의한 열 이용 방법이 있으며, 수출 및 토목공사나 매립장 공사용 자재 등을 사용하는 원형 이용 방법이 있다.These waste tire recycling methods are largely divided into three types. There is a recycling method through processing using recycled tires, rubber powder (Tire Granulate), rope, etc., and a method using heat through a cement kiln or incineration. There is a circular use method that uses materials for export and civil engineering or landfill construction.

상기와 관련하여, 국내에서는 시멘트 킬른이나 건류 소각(열병합발전)에 의한 열 이용 방법이 주로 사용되고 있으나, 타이어는 합성고무와 아연을 원료로 포함하고 있기 때문에, 연소과정에서 복합적 유해 성분 배출로 유해한 합성물이 생길 뿐 아니라 염화물에 의한 다이옥신, 벤젠계의 불완전 연소시 발생되는 다이옥신과 퓨란, PCB(Polychlorinated Biphenols), PHA(Polyaronatic Hydrocarbon)을 배출하게 되어 대기 환경 오염을 발생 시킬 수도 있다. In relation to the above, heat utilization methods through cement kilns or dry distillation incineration (cogeneration) are mainly used in Korea. However, since tires contain synthetic rubber and zinc as raw materials, harmful synthetic substances are emitted during the combustion process. In addition, dioxins caused by chlorides, dioxins generated during incomplete combustion of benzene, furans, PCBs (polychlorinated biphenols), and PHAs (polyaronatic hydrocarbons) are emitted, which can cause air pollution.

특히, 주행 과정에서 타이어 트레드 고무와 도로 노면과의 마찰로 인해 생성되는 타이어 마모 입자(TRWP; Tire and Road Wear Particles)는 바람과 빗물을 포함하는 다양한 환경 작용에 의한 이동경로에 따라, 대기 및 토양, 하천, 해상 등 환경문제를 야기시킬 수 있다.In particular, Tire and Road Wear Particles (TRWP; Tire and Road Wear Particles), which are generated during the driving process due to friction between tire tread rubber and the road surface, are transported by various environmental factors including wind and rainwater, air and soil. , may cause environmental problems in rivers, seas, etc.

종래의 친환경타이어는 도로와의 마찰 저항 내지 회전 저항(에너지 손실 최소화)을 감소시켜 에너지(석유화학자원)를 적게 사용함으로써 차량의 연비성능을 향상 시켜줄 뿐만 아니라, 이산화탄소 배출량을 저감할 수 있는 것으로 알려져 있다. Conventional eco-friendly tires are known to not only improve the fuel efficiency of vehicles by reducing frictional resistance or rolling resistance with the road (minimizing energy loss) and thus use less energy (petrochemical resources), but also reduce carbon dioxide emissions. there is.

하지만, 타이어의 원료로서 사용되는 고위험관리물질(SVHC; Substance of Very High Concern) 감량 및 대체, 친환경적 원료 사용, 내마모성능 향상에 의한 마모입자 발생량 감소 및, 타이어 교체 주기 증가에 의한 폐타이어 발생량 감소 또한 넓은 의미의 친환경타이어라 할 수 있다.However, reduction and replacement of Substances of Very High Concern (SVHC) used as raw materials for tires, use of eco-friendly raw materials, reduction in the amount of wear particles generated by improving wear resistance, and reduction in the amount of scrap tires generated by increasing the tire replacement cycle. It can be said to be an eco-friendly tire in a broad sense.

최근, 전세계적으로 환경규제가 확대되고 있다. 종래의 고위험성관리물질에 대한 제한 및 금지 조치를 포함한 관리가 강화되고, 유해성 화학물질에 대한 신규 고위험성관리물질 등록이 확대되고 있으며, 이와 관련하여, 수생 생태계에 악영향을 주는 산화아연 또한 국가별 고위험관리물질 지정 및 규제 조치가 논의되고 있다.Recently, environmental regulations are expanding worldwide. Management, including restrictions and bans on existing high-risk controlled substances, is being strengthened, and registration of new high-risk controlled substances for hazardous chemicals is expanding. In relation to this, zinc oxide, which has a negative impact on the aquatic ecosystem, is also being classified by country. Designation of high-risk controlled substances and regulatory measures are being discussed.

상기와 관련하여, 타이어 제조업계에서도, 타이어의 가교활성제로 사용되는 산화아연의 대체재 연구 및 감량 연구를 하고 있지만, 타이어에 요구되는 성능과 내구력 하락에 의한 소비자의 안전성 문제로 인해 한계가 있다.In relation to the above, the tire manufacturing industry is also conducting research on substitutes and weight reduction for zinc oxide, which is used as a cross-linking activator in tires, but there are limitations due to safety issues for consumers due to a decrease in the performance and durability required for tires.

대한민국등록특허 10-1382194Republic of Korea Patent No. 10-1382194 대한민국등록특허 10-2180689Republic of Korea registered patent 10-2180689

따라서 본 발명이 해결하고자 하는 첫번째 기술적 과제는 가황반응 촉진제로써 고위험관리물질(SVHC; Substance of Very High Concern)인 산화아연을 감량하고, 실란반응과 가황반응 하락없이, 물성을 유지하는 타이어 트레드용 고무조성물의 제조방법을 제공하는 것이다.Therefore, the first technical problem that the present invention aims to solve is to reduce zinc oxide, a substance of very high concern (SVHC), as a vulcanization reaction accelerator, and to provide tire tread rubber that maintains physical properties without reducing silane reaction and vulcanization reaction. The purpose is to provide a method for manufacturing the composition.

또한, 본 발명이 해결하고자 하는 두번째 기술적 과제는 가황반응 촉진제로써 고위험관리물질(SVHC; Substance of Very High Concern)인 산화아연을 감량하고, 실란반응과 가황반응 하락없이, 물성을 유지하는 타이어 트레드용 고무조성물의 제조방법에 의한 타이어드레드를 제공하는 것이다. In addition, the second technical problem that the present invention aims to solve is to reduce zinc oxide, a substance of very high concern (SVHC), as a vulcanization reaction accelerator, and to provide a tire tread that maintains physical properties without reducing silane reaction and vulcanization reaction. The aim is to provide a tire thread using a method for manufacturing a rubber composition.

본 발명은 상술한 기술적 과제를 해결하기 위하여, 산화아연과 실란커플링제를 반응시켜 탄소나노튜브 커플링제를 제조하는 단계와, 상기 탄소나노튜브 커플링제를 분산시킨 용매에 탄소나노튜브를 가하고 초음파로 반응시켜 변성탄소나노튜브를 수득하는 단계 및 원료고무, 실리카 및 상기 변성탄소나노튜브를 혼합하여 마스터배치를 제조하는 단계를 포함하는 것을 특징으로 하는 타이어 트레드용 고무조성물의 제조방법을 제공한다.In order to solve the above-described technical problem, the present invention includes the steps of reacting zinc oxide and a silane coupling agent to produce a carbon nanotube coupling agent, adding carbon nanotubes to the solvent in which the carbon nanotube coupling agent is dispersed, and A method for producing a rubber composition for a tire tread is provided, comprising the steps of reacting to obtain modified carbon nanotubes and mixing raw rubber, silica, and the modified carbon nanotubes to produce a masterbatch.

본 발명의 다른 실시예에 의하면, 상기 마스터배치 제조후에 파이날 마스터배치를 제조하는 공정을 더 포함하는 것일 수 있다.According to another embodiment of the present invention, a process of manufacturing a final masterbatch may be further included after manufacturing the masterbatch.

한편, 본 발명은 상술한 두번째 기술적 과제를 해결하기 위하여, 상술한 제조방법에 의하여 제조되는 것을 특징으로 하는 타이어드레드고무를 제공한다.Meanwhile, in order to solve the second technical problem described above, the present invention provides a tire thread rubber manufactured by the above-described manufacturing method.

본 발명에 따르는 타이어 트레드용 고무조성물의 제조방법 및 이의 타이어드레드에 의하면, 가황반응 촉진제로써 고위험관리물질(SVHC; Substance of Very High Concern)인 산화아연을 감량하고, 실란반응과 가황반응 하락없이, 물성을 유지할 수 있다.According to the method for producing a rubber composition for a tire tread according to the present invention and the tire tread thereof, zinc oxide, a substance of very high concern (SVHC), is reduced as a vulcanization reaction accelerator, and without reducing the silane reaction and vulcanization reaction, Physical properties can be maintained.

이하, 본 발명을 보다 상세하게 설명한다.Hereinafter, the present invention will be described in more detail.

이하, 본 발명의 이해를 돕기 위하여 실시예를 들어 상세하게 설명하며, 다만 하기의 실시예는 본 발명의 내용을 예시하는 것일 뿐 본 발명의 범위가 하기 실시예에 한정되는 것은 아니다. Hereinafter, the present invention will be described in detail using examples to aid understanding of the present invention. However, the following examples are merely illustrative of the content of the present invention and the scope of the present invention is not limited to the following examples.

본 발명의 실시예는 당업계에서 평균적인 지식을 가진 자에게 본 발명을 보다 완전하게 설명하기 위해 제공되는 것이다.Examples of the present invention are provided to more completely explain the present invention to those skilled in the art.

또한, 본 발명은 특정한 부분을 상세히 기술하나, 당업계의 통상의 지식을 가진 자에게 있어서, 이러한 구체적 기술은 단지 바람직한 실시양태일 뿐이며, 이에 의해 본 발명의 범위가 제한되는 것이 아닌 점은 명백할 것이어서, 본 발명의 실질적인 범위는 첨부된 청구항들과 그것들의 등가물에 의하여 정의된다고 할 것이다.In addition, although the present invention describes specific parts in detail, it will be clear to those skilled in the art that these specific descriptions are merely preferred embodiments and do not limit the scope of the present invention thereby. , the actual scope of the present invention will be defined by the appended claims and their equivalents.

본 발명에 따르는 타이어 트레드용 고무조성물의 제조방법은 산화아연과 실란커플링제를 반응시켜 탄소나노튜브 커플링제를 제조하는 단계와, 상기 탄소나노튜브 커플링제를 분산시킨 용매에 탄소나노튜브를 가하고 초음파로 반응시켜 변성탄소나노튜브를 수득하는 단계 및 원료고무, 실리카 및 상기 변성탄소나노튜브를 혼합하여 마스터배치를 제조하는 단계를 포함하는 것을 특징으로 한다.The method for producing a rubber composition for a tire tread according to the present invention includes the steps of reacting zinc oxide and a silane coupling agent to produce a carbon nanotube coupling agent, adding carbon nanotubes to the solvent in which the carbon nanotube coupling agent is dispersed, and ultrasonic waves. It is characterized in that it includes the step of obtaining modified carbon nanotubes by reacting with and the step of mixing raw rubber, silica, and the modified carbon nanotubes to prepare a masterbatch.

먼저, 산화아연과 실란커플링제를 반응시켜 탄소나노튜브 커플링제를 제조하는 단계는 탄소나노튜브를 변성시켜 촉진제로써 고위험관리물질(SVHC; Substance of Very High Concern)인 산화아연을 감량하면서도 물성을 유지하는 타이어 트레드용 고무조성물 제조할 수 있다.First, the step of producing a carbon nanotube coupling agent by reacting zinc oxide with a silane coupling agent denatures the carbon nanotubes to maintain physical properties while reducing zinc oxide, which is a Substance of Very High Concern (SVHC) as an accelerator. A rubber composition for tire treads can be manufactured.

아래 반응식 1에서 볼 수 있듯이, 산화아연 표면에 수산기와 실란커플링제의 알콕시기에 반응시켜 탄소나노튜브 커플링제을 제조할 수 있으며, 건조후에 분말화될 수 있다.As can be seen in Scheme 1 below, a carbon nanotube coupling agent can be produced by reacting a hydroxyl group on the surface of zinc oxide with an alkoxy group of a silane coupling agent, and can be powdered after drying.

<반응식 1><Scheme 1>

다음으로, 상기 탄소나노튜브 커플링제를 분산시킨 용매에 탄소나노튜브를 가하고 초음파로 반응시켜 변성탄소나노튜브를 수득하는 단계로서 상기 탄소나노튜브 커플링제와 탄소나노튜브를 반응시키는 공정이다.Next, carbon nanotubes are added to the solvent in which the carbon nanotube coupling agent is dispersed and reacted with ultrasonic waves to obtain modified carbon nanotubes. This is a process of reacting the carbon nanotube coupling agent with the carbon nanotubes.

즉, 상기 탄소나노튜브 커플링제의 산화아연의 수산기나 실란커플링제의 수산기와 탄소나노튜브의 일부 탄소사이에서 반응하여 변성되는 과정이다.In other words, it is a process of denaturation through a reaction between the hydroxyl group of zinc oxide of the carbon nanotube coupling agent or the hydroxyl group of the silane coupling agent and some carbons of the carbon nanotube.

용매내에서 초음파 에너지에 의하여 반응이 진행되므로 초음파의 강도나 세기가 중요한데 20 ㎒ 내지 40 ㎒의 초음파로 2 내지 10시간 반응시킬 필요가 있다.Since the reaction proceeds by ultrasonic energy in the solvent, the intensity or strength of the ultrasonic waves is important, and it is necessary to react for 2 to 10 hours with 20 MHz to 40 MHz ultrasonic waves.

만일 20 MHz 미만인 경우에는 분산성 결여로 인해, 반응이 미비할 수 있고, 이와 반대로 40MHz를 초과한 경우에는 용매의 온도가 급격히 상승하여, 균일한 반응이 불가능 할 수 있다. 또한, 반응시간이 2시간 미만이면 반응이 미비할 수 있으며, 반대로 10시간을 초과하면 역반응(고형화 or 떡짐)으로 인해, 다음 공정이 곤란할 수 있다.If it is less than 20 MHz, the reaction may be insufficient due to lack of dispersibility, and on the other hand, if it exceeds 40 MHz, the temperature of the solvent may rise rapidly, making a uniform reaction impossible. Additionally, if the reaction time is less than 2 hours, the reaction may be insufficient, and conversely, if it exceeds 10 hours, the next process may be difficult due to the reverse reaction (solidification or cake).

다음으로, 원료고무, 실리카 및 상기 변성탄소나노튜브를 혼합하여 마스터배치를 제조하는 단계인데, 여기서는 변성탄소나노튜브와 실리카, 원료고무가 균일하게 분산되는 것이 중요한 과정이다.Next, there is a step of producing a masterbatch by mixing raw rubber, silica, and the modified carbon nanotubes. Here, it is important to uniformly disperse the modified carbon nanotubes, silica, and raw rubber.

따라서, 후에 파이날 마스터배치를 제조하는 과정이 더 필요할 수 있는데, 이는 후술한다.Therefore, an additional process of manufacturing the final masterbatch may be necessary, which will be described later.

균일한 분산을 위하여 혼합기(Mixer)에 원료고무 100 중량부를 투입하여, 전처리 혼련(Pre-Mixing)을 추가로 할 수 있으며, 원고고무 100 중량부에 대하여 실리카 30 내지 40 중량부, 실란커플링제(예를 들어, 3-Octanoylthio-1-Propyltriethoxysilane) 5 내지 8 중량부, 실리카를 30 내지 40중량부, 변성된 탄소나노튜브를 5 내지 10 중량부와 가공오일, 첨가제를 투입하여 배합하고, 스위프(sweep) 작업을 수행한 후 더 배합한다.For uniform dispersion, 100 parts by weight of raw rubber can be added to the mixer, and additional pre-mixing can be performed. 30 to 40 parts by weight of silica and a silane coupling agent ( For example, 5 to 8 parts by weight of 3-Octanoylthio-1-Propyltriethoxysilane), 30 to 40 parts by weight of silica, 5 to 10 parts by weight of modified carbon nanotubes, processing oil, and additives are added and mixed, and sweep ( After performing the sweep operation, mix further.

여기서, 배합(혼련) 속도와 온도는 반바리 믹서(Banbury Mixer) 기준 50 ~ 70Rpm과 150℃이하 (Dump온도, 150℃)로 유지하는 것이 필요할 수 있다.Here, it may be necessary to maintain the mixing (mixing) speed and temperature at 50 to 70 Rpm and below 150°C (Dump temperature, 150°C) based on the Banbury Mixer.

상기 스위프 작업 전에 극소량의 산화아연(0.5 중량부 이하)를 더 투입하여 혼련(Mixing)할 수 있는데, 일반적으로 산화아연은 타이어 고무 제조 공정 중, 가황활성제 역할로 사용되며, 가류 공정 중, 사용되는 황과 촉진제의 반응에너지를 낮추어 고분자 사슬내 황 결합의 길이를 조절할 수 있게 하며, 즉 산화아연을 사용하지 않게 되면, 고온에서 황에 의한 급격한 결합반응으로 가교 길이가 매우 길어(Polysulfide)지는데, 이는 제동성능에는 유리하나, 마모 및 연비성능에는 매우 불리하게 작동하므로 최소한의 산화아연을 사용하여 타이어에 요구되는 균일한 성능을 확보할 필요가 있다(가교 길이가 길거나, 짧은(Mono- / di) 형태의 가교 사슬이 필요함)Before the sweep operation, a very small amount of zinc oxide (0.5 parts by weight or less) can be added for mixing. Generally, zinc oxide is used as a vulcanization activator during the tire rubber manufacturing process and is used during the vulcanization process. By lowering the reaction energy between sulfur and the accelerator, it is possible to control the length of the sulfur bond in the polymer chain. In other words, if zinc oxide is not used, the crosslink length becomes very long (polysulfide) due to a rapid bonding reaction caused by sulfur at high temperature. It is advantageous for braking performance, but very disadvantageous for wear and fuel efficiency, so it is necessary to use a minimum amount of zinc oxide to ensure the uniform performance required for tires (long or short crosslink length (Mono- / di) type) (requires a cross-linked chain)

앞서 언급한 파이날 마스터배치 제조는 마스터배치 100 중량부에 대하여 가황제인 황 2 내지 5 중량부와 촉진제 1.5 내지 3중량부를 투입하여 3분간 혼련하는데, 혼련 속도와 온도는 반바리 믹서 기준 30 ~ 40Rpm과 100℃ 이하로 유지하여 혼련하며, 이때 혼련 속도가 높거나, 시간이 길어지면 배합물의 온도가 100℃ 이상으로 올라가는 경우가 발생하며, 가황반응이 발생하여 고무 시트가 너무 단단하거나, 점성이 없어 압출 및 성형 과정에서 문제가 발생할 수 있다.In the production of the final masterbatch mentioned above, 2 to 5 parts by weight of sulfur, a vulcanizing agent, and 1.5 to 3 parts by weight of an accelerator are added to 100 parts by weight of the masterbatch and kneaded for 3 minutes. The kneading speed and temperature are 30 to 40 Rpm based on a Banbari mixer. Kneading is done by maintaining the temperature below 100℃. If the mixing speed is high or the time is long, the temperature of the mixture may rise above 100℃, and a vulcanization reaction occurs, making the rubber sheet too hard or viscous to extrude. And problems may occur during the molding process.

상기 촉진제로는 디씨오카바메이트계(Dithiocarbamate) 촉진제인 ZMDC(Zinc dimethyldithiocarbamate)(화학식 1)와 ZEDC(Zinc diethyldithiocarbamate)(화학식 2), ZBDC(Zinc dibuthyldithiocarbamate)(화학식 3), ZBzDC(Zinc dibenzyldithiocarbameaate)(화학식 4)를 사용할 수 있다.The accelerator includes dithiocarbamate accelerators Zinc dimethyldithiocarbamate (ZMDC) (Formula 1), Zinc diethyldithiocarbamate (ZEDC) (Formula 2), Zinc dibuthyldithiocarbamate (ZBDC) (Formula 3), and Zinc dibenzyldithiocarbameaate (ZBzDC) (Formula 2). Chemical formula 4) can be used.

<화학식 1><Formula 1>

<화학식 2><Formula 2>

<화학식 3><Formula 3>

<화학식 4><Formula 4>

제조예: 변성 탄소나노튜브 제조Manufacturing example: Manufacture of modified carbon nanotubes

산화아연(ZnO)를 110℃에서 24시간 동안 건조시킨 후 건조된 산화아연 0.5 내지 1g을 에탄올(Ethanol; 순도 99.5% 이상) 100 내지 200ml에 첨가하여 30분 동안 초음파(ultrasonification, 30 ㎒) 처리를 30분 동안 하였다. 이후, 실리카 커플링제(3-Octanoylthio-1-propyltriethoxysilane; NXT) 0.08 내지 0.15ml 첨가하여 30분 동안 초음파 처리한 후 혼합물을 여과(에탄올과 물 이용, 각 2회씩 수행함)하고 60℃에서 24 ~ 48시간 건조시켜 탄소나노튜브 커플링제를 제조하였다. 다음으로, 탄소나노튜브 커플링제 1g을 무수에탄올 100ml에 첨가하여 2시간 동안 분산시킨 후 탄소나노튜브 10g을 첨가하고, 4시간동안 초음파 처리하고, 이후 용매를 제거하고 얻어진 고체를 80℃ 2시간 동안 진공 건조시켜서 변성된 탄소나노튜브 제조하였다.After drying zinc oxide (ZnO) at 110°C for 24 hours, 0.5 to 1 g of dried zinc oxide was added to 100 to 200 ml of ethanol (purity of 99.5% or higher) and ultrasonicated (ultrasonification, 30 MHz) for 30 minutes. It was done for 30 minutes. Afterwards, 0.08 to 0.15 ml of silica coupling agent (3-Octanoylthio-1-propyltriethoxysilane; NXT) was added, sonicated for 30 minutes, and the mixture was filtered (using ethanol and water, twice each) and incubated at 60°C for 24 to 48 minutes. A carbon nanotube coupling agent was prepared by drying for a period of time. Next, 1 g of carbon nanotube coupling agent was added to 100 ml of anhydrous ethanol and dispersed for 2 hours, then 10 g of carbon nanotubes were added and sonicated for 4 hours. Afterwards, the solvent was removed and the obtained solid was incubated at 80°C for 2 hours. Modified carbon nanotubes were prepared by vacuum drying.

실시예 및 비교예Examples and Comparative Examples

하기 표 1에 기재된 조성대로(단위 중량부) 본 발명에 따르는 유리전이온도가 -20 내지 -15℃인 고무조성물을 제조하였다.A rubber composition having a glass transition temperature of -20 to -15°C according to the present invention (unit of weight part) was prepared according to the composition shown in Table 1 below.

즉, 믹서(Mixer)에 원료고무 100 중량부를 투입하여, 전처리 혼련(Pre-Mixing)을 1분간 해준다. 그리고 원고고무 100 중량부에 대하여 실리카 30 내지 40 중량부, 실란(3-Octanoylthio-1-Propyltriethoxysilane; NXT (화학식 5)) 5 내지 8 중량부, 산화아연을 0 내지 0.5 중량부를 투입하여 혼련(Mixing)을 2분간, 실리카를 30 내지 40중량부, 변성된 탄소나노튜브를 5 내지 10 중량부와 가공오일, 첨가제를 투입하여 1분간 더하고, 스위프(sweep) 작업을 수행하고 3분간 더 혼련한다. 여기서, 혼련 속도와 온도는 반바리 믹서(Banbury Mixer) 기준 50 ~ 70Rpm과 150℃이하 (Dump온도, 150℃)로 유지하였고, 상기 마스터배치 제조 후, 마스터배치 100 중량부와 가황제인 황 2 내지 5 중량부와 촉진제 1.5 내지 3중량부를 투입하여 3분간 혼련하고, 여기서 혼련 속도와 온도는 반바리 믹서 기준 30 ~ 40Rpm과 100℃ 이하로 유지하여 혼련하며, 이때 혼련 속도가 높거나, 시간이 길어지면 배합물의 온도가 100℃ 이상으로 올라가는 경우가 발생하며, 가황반응이 발생하여 고무 시트가 너무 단단하거나, 점성이 없어 압출 및 성형 과정에서 문제가 발생할 수 있다.That is, put 100 parts by weight of raw rubber into the mixer and perform pre-mixing for 1 minute. And for 100 parts by weight of manuscript rubber, 30 to 40 parts by weight of silica, 5 to 8 parts by weight of silane (3-Octanoylthio-1-Propyltriethoxysilane; NXT (Formula 5)), and 0 to 0.5 parts by weight of zinc oxide were added and mixed. ) for 2 minutes, add 30 to 40 parts by weight of silica, 5 to 10 parts by weight of modified carbon nanotubes, processing oil, and additives for 1 minute, perform a sweep operation, and knead for another 3 minutes. Here, the kneading speed and temperature were maintained at 50 to 70 Rpm and below 150°C (dump temperature, 150°C) based on the Banbury Mixer, and after producing the masterbatch, 100 parts by weight of the masterbatch and 2 to 2% of sulfur, a vulcanizing agent, were added. Add 5 parts by weight and 1.5 to 3 parts by weight of accelerator and knead for 3 minutes. Here, the kneading speed and temperature are maintained at 30 to 40 Rpm and 100 ℃ or less based on the Banbari mixer. At this time, the kneading speed is high or the time is long. There are cases where the temperature of the ground mixture rises above 100℃, and a vulcanization reaction occurs, which can cause problems during extrusion and molding processes due to the rubber sheet being too hard or lacking in viscosity.

변성된 탄소나노튜브를 사용하고, 산화아연 사용을 최소화한, 친환경 타이어 트레드용 고무조성물로 배합하여, 고무조성물의 물성을 확인하였다.The physical properties of the rubber composition were confirmed by using modified carbon nanotubes and mixing them into an eco-friendly rubber composition for tire treads that minimized the use of zinc oxide.

단 제조과정에서 변성된 탄소나노튜브와 산화아연은 실란 반응 효율성을 저하시키지 않기 위해, 동시에 투입하였다.However, the carbon nanotubes and zinc oxide modified during the manufacturing process were added at the same time in order not to reduce the silane reaction efficiency.

또한, 표 1에 개시된 배합비와 같이, 비교예 2와 사용된 재료와 제조과정은 동일하게 하되, 변성된 탄소나노튜브에 의한 가교 밀도의 차이와 고무조성물의 물성을 확인하고자, 변성된 탄소나노튜브의 사용 함량을 달리하여, 고무조성물을 제조하였다. 단, 최대한 동일한 배합 조건을 유지하기 위해, 변성된 탄소나노튜브 사용 함량에 따라 탄소나노튜브의 사용 함량은 조절(변성된 탄소나노튜브:탄소나노튜브=2.5:1)하였다. In addition, as in the mixing ratio disclosed in Table 1, the materials and manufacturing process used were the same as in Comparative Example 2, but in order to confirm the difference in crosslinking density due to the modified carbon nanotube and the physical properties of the rubber composition, the modified carbon nanotube Rubber compositions were prepared by varying the amount used. However, in order to maintain the same mixing conditions as much as possible, the amount of carbon nanotubes used was adjusted according to the amount of modified carbon nanotubes used (modified carbon nanotubes: carbon nanotubes = 2.5:1).

구분division 재료명Material name 비교예1Comparative Example 1 비교예2Comparative example 2 실시예1Example 1 실시예2Example 2 실시예3Example 3 실시예4Example 4 MB (Master Batch)MB (Master Batch) SBR-1 1) SBR-1 1) 6060 6060 6060 6060 6060 6060 SBR-2 2) SBR-2 2) 2525 2525 2525 2525 2525 2525 BR3) BR 3) 1515 1515 1515 1515 1515 1515 Silica 4) Silica 4) 6565 6565 6565 6565 6565 6565 Silica coupling agent5) Silica coupling agent 5) 66 66 66 66 66 66 ZnOZnO 33 0.50.5 0.50.5 0.50.5 0.50.5 0.50.5 Additive-16) Additive-1 6) 77 77 77 77 77 77 CNT7) CNT 7) 55 55 44 33 22 1One Modified CNT8) Modified CNT 8) -- -- 2.52.5 55 7.57.5 1010 Stearic AcidStearic Acid 1.81.8 0.30.3 0.30.3 0.30.3 0.30.3 0.30.3 Process Oil9) Process Oil 9) 55 55 55 55 55 55 Additive-2 10) Additive-2 10) 44 44 44 44 44 44 FM
(Final Batch)
FM
(Final Batch)
MBMB 196.8196.8 192.8192.8 194.3194.3 195.8195.8 197.3197.3 198.8198.8
SulfurSulfur 1.61.6 1.61.6 1.61.6 1.61.6 1.61.6 1.61.6 Accelerator-1 11) Accelerator-1 11) 2.22.2 2.22.2 2.22.2 2.22.2 2.22.2 2.22.2

1) SBR-1: 스티렌 함량이 25 중량%, 부타디엔 내 비닐 함량이 15%인, 친수성기가 도입된 솔루션 중합 스티렌 부타디엔 변성고무, 유리전이온도는 약 -60℃.1) SBR-1: Solution-polymerized styrene-butadiene-modified rubber with a hydrophilic group introduced, with styrene content of 25% by weight and vinyl content in butadiene of 15%, glass transition temperature of approximately -60°C.

2) SBR-2: 스티렌 함량이 42 중량%, 부타디엔 내 비닐 함량이 18%인, 친수성기가 도입된 솔루션 중합 스티렌 부타디엔 변성고무, 유리전이온도 약 -25℃.2) SBR-2: Solution-polymerized styrene-butadiene-modified rubber with a hydrophilic group introduced, with a styrene content of 42% by weight and a vinyl content in butadiene of 18%, glass transition temperature of approximately -25°C.

3) BR: Nd를 촉매제로 중합한 실리카 친화형 부타디엔 합성고무, 1.4-Cis 함량이 최소 93% 존재하며, 마모성능이 우수함, 유리전이온도는 약 -105℃.3) BR: Silica-friendly butadiene synthetic rubber polymerized with Nd as a catalyst, contains at least 93% of 1.4-Cis, has excellent wear performance, and glass transition temperature is approximately -105°C.

4) Silica: SOLVAY사의 Zeosil®200MP / 질소흡착표면적 BET(m2/g) 215.4) Silica: Zeosil®200MP from SOLVAY / Nitrogen adsorption surface area BET (m2/g) 215.

5) Silica coupling agent: Evonik사의 실란 커플링제 / 3-Octanoylthio-1-propyltriethoxysilane; NXT.5) Silica coupling agent: Evonik's silane coupling agent / 3-Octanoylthio-1-propyltriethoxysilane; NXT.

6) Additive-1: 타이어 고무조성물에 통상적으로 사용되는, 실란 반응 촉진제, 실리카 분산제가 혼합된 첨가제임.6) Additive-1: An additive commonly used in tire rubber compositions that is a mixture of a silane reaction accelerator and a silica dispersant.

7) CNT: 금호석유화학의 Carbon Nano tube / 100 Grade CNT / 길이 20 ~ 30μm / 겉보기 밀도(Bulk density) 0.025 g/ml.7) CNT: Carbon Nano tube of Kumho Petrochemical / 100 Grade CNT / Length 20 ~ 30μm / Bulk density 0.025 g/ml.

8) Modified CNT: 상기 CNT를 원료로 사용하여, 본 발명에 기술한 제조방법으로 제조된 변성된 CNT.8) Modified CNT: Modified CNT manufactured by the manufacturing method described in the present invention using the above CNT as a raw material.

9) Process Oil: 극동유화사의 Aromatic ring carbon 35%이상인 Treated distillate aromatic extract oil; TDAE.9) Process Oil: Treated distillate aromatic extract oil with more than 35% Aromatic ring carbon from Far East Oil; TDAE.

10) Additiv2: 타이어 고무조성물에 통상적으로 사용되는, 광 또는 열노화방지제와 Wax가 혼합된 첨가제임.10) Additiv2: An additive commonly used in tire rubber compositions that is a mixture of light or heat anti-aging agent and wax.

11) Accelerator1: 비교예 1, 5는 N-Cyclohexyl-2-benzothiazolylsulfenamide; CZ; CBS를 사용하고, 실시예 1 내지 4는 각각 화학식 1 내지 4에 해당하는 재료르 사용하였다.11) Accelerator1: Comparative Examples 1 and 5 were N-Cyclohexyl-2-benzothiazolylsulfenamide; CZ; CBS was used, and Examples 1 to 4 used materials corresponding to Chemical Formulas 1 to 4, respectively.

실험예 1: 제조된 고무조성물의 물성 측정Experimental Example 1: Measurement of physical properties of the manufactured rubber composition

상기 실시예 및 비교예에서 제조한 각각의 고무 시편에 대해 가교 밀도(Crosslinking Density)와 가교 길이(Sulfur Length)를 측정하였고, 점탄성(Tensile), 동적점탄성(DMA), 마모(Din Abrasion, Field Performance System; FPS), RTMs(Rotational Traction Measuring system)의 물성을 ASTM 관련규정에 의해 측정하고 그 결과를 아래의 표 2에 나타내었다.Crosslinking Density and Sulfur Length were measured for each rubber specimen prepared in the above Examples and Comparative Examples, and viscoelasticity (Tensile), Dynamic Viscoelasticity (DMA), Abrasion (Din Abrasion, Field Performance) The physical properties of the System (FPS) and RTMs (Rotational Traction Measuring System) were measured according to ASTM related regulations, and the results are shown in Table 2 below.

항목 값 (상대지수)Item value (relative index) 비교예1Comparative Example 1 비교예2Comparative example 2 실시예1Example 1 실시예2Example 2 실시예3Example 3 실시예4Example 4 Chemical AnalysisChemical Analysis Crosslinking Density (mol/cm3) 1) Crosslinking Density (mol/cm 3 ) 1) 0.369 X 10-3 (100) 0.369 0.293 X 10-3 (79) 0.293 0.351 X 10-3 (95) 0.351 0.365 X 10-3 (99) 0.365 0.371 X 10-3 (101) 0.371 0.395 X 10-3 (107) 0.395 mono- (mol/cm3) 1) mono- (mol/cm 3 ) 1) 0.567 X 10-5 (100) 0.567 0.492 X 10-5 (87) 0.492 0.574 X 10-5 (101) 0.574 0.586 X 10-5 (103) 0.586 0.611 X 10-5 (108) 0.611 0.651 X 10-5 (115) 0.651 di- (mol/cm3) 1) di- (mol/cm 3 ) 1) 0.155 X 10-4 (100) 0.155 0.092 X 10-4 (59) 0.092 0.156 X 10-4 (100) 0.156 0.164 X 10-4 (105) 0.164 0.175 X 10-4 (112) 0.175 0.192 X 10-4 (124) 0.192 poly- (mol/cm3) 1) poly- (mol/cm 3 ) 1) 0.348 X 10-3 (100) 0.348 0.279 X 10-3 (80) 0.279 0.33 X 10-3 (95) 0.33 0.343 X 10-3 (99) 0.343 0.348 X 10-3 (100) 0.348 0.369 X 10-3 (106) 0.369 ProcessabilityProcessability Mooney viscosity 100℃ 11) Mooney viscosity 100℃ 11) 77.37 (100)77.37 (100) 71.46 (92)71.46 (92) 75.91 (98)75.91 (98) 77.29 (100)77.29 (100) 77.37 (100)77.37 (100) 78.31 (101)78.31 (101) T05 12) T05 12) 22.54 (100)22.54 (100) 16.35 (73)16.35 (73) 21.76 (97)21.76 (97) 22.45 (100)22.45 (100) 22.83 (101)22.83 (101) 23.84 (106)23.84 (106) T35 12) T35 12) 35.42 (100)35.42 (100) 21.45 (61)21.45 (61) 34.24 (97)34.24 (97) 35.28 (100)35.28 (100) 35.74 (101)35.74 (101) 37.2 (105)37.2 (105) t50 13) t50 13) 1.69 (100)1.69 (100) 1.45 (86)1.45 (86) 1.62 (96)1.62 (96) 1.7 (101)1.7 (101) 1.74 (103)1.74 (103) 1.85 (109)1.85 (109) t90 13) t90 13) 3.35 (100)3.35 (100) 2.80 (84)2.80 (84) 3.16 (94)3.16 (94) 3.27 (98)3.27 (98) 3.38 (101)3.38 (101) 3.45 (103)3.45 (103) TensileTensile HD's 2) HD's 2) 57 (100)57 (100) 55 (96)55 (96) 56 (98)56 (98) 57 (100)57 (100) 57 (100)57 (100) 58 (102)58 (102) M100% 3) M100% 3) 25.7 (100)25.7 (100) 29.4 (114)29.4 (114) 27.1 (105)27.1 (105) 26.2 (102)26.2 (102) 25.4 (99)25.4 (99) 23.6 (92)23.6 (92) M300% 3) M300% 3) 103.1 (100)103.1 (100) 122.4 (119)122.4 (119) 111.8 (108)111.8 (108) 108.3 (105)108.3 (105) 102.8 (100)102.8 (100) 102.4 (99)102.4 (99) T.S 4) TS 4) 223.6 (100)223.6 (100) 210.5 (94)210.5 (94) 213.8 (96)213.8 (96) 217.6 (97)217.6 (97) 222.7 (100)222.7 (100) 223.8 (100)223.8 (100) E.B 4) EB 4) 489.4 (100)489.4 (100) 449.3 (92)449.3 (92) 463.6 (95)463.6 (95) 483.1 (99)483.1 (99) 487.5 (100)487.5 (100) 488.3 (100)488.3 (100) DMADMA Tg 5) Tg 5) -15 (100)-15 (100) -15 (100)-15 (100) -15 (100)-15 (100) -15 (100)-15 (100) -15 (100)-15 (100) -15 (100)-15 (100) Tan δ 0℃ 6) Tan δ 0℃ 6) 0.777 (100)0.777 (100) 0.786 (101)0.786 (101) 0.77 (99)0.77 (99) 0.777 (100)0.777 (100) 0.784 (101)0.784 (101) 0.811 (96)0.811 (96) E" 0℃ 6) E" 0℃ 6) 14.67 (100)14.67 (100) 18.76 (128)18.76 (128) 16.33 (111)16.33 (111) 16.81 (115)16.81 (115) 17.66 (120)17.66 (120) 18.07 (123)18.07 (123) Tan δ 22℃ 7) Tan δ 22℃ 7) 0.265 (100)0.265 (100) 0.268 (101)0.268 (101) 0.266 (101)0.266 (101) 0.26 (98)0.26 (98) 0.261 (99)0.261 (99) 0.265 (100)0.265 (100) E" 22℃ 7) E" 22℃ 7) 1.81 (100)1.81 (100) 2.11 (117)2.11 (117) 2.02 (112)2.02 (112) 2.15 (119)2.15 (119) 2.16 (119)2.16 (119) 2.4 (133)2.4 (133) Tan δ 60℃ 8) Tan δ 60℃ 8) 0.072 (100)0.072 (100) 0.077 (93)0.077 (93) 0.072 (100)0.072 (100) 0.069 (96)0.069 (96) 0.069 (96)0.069 (96) 0.079 (109)0.079 (109) AbrasionAbrasion DIN 9) DIN 9) 0.099 (100)0.099 (100) 0.131 (68)0.131 (68) 0.102 (103)0.102 (103) 0.103 (104)0.103 (104) 0.102 (103)0.102 (103) 0.105 (106)0.105 (106) FPS 9) FPS 9) 1.024 (100)1.024 (100) 1.125 (90)1.125 (90) 1.075 (105)1.075 (105) 1.077 (105)1.077 (105) 1.075 (105)1.075 (105) 1.081 (106)1.081 (106) RTMsRTMs Dry μ 10) Dry μ 10) 1.379 (100)1.379 (100) 1.476 (107)1.476 (107) 1.426 (103)1.426 (103) 1.458 (106)1.458 (106) 1.472 (107)1.472 (107) 1.502 (109)1.502 (109) Wet μ 10) Wet μ 10) 1.237 (100)1.237 (100) 1.331 (108)1.331 (108) 1.274 (103)1.274 (103) 1.312 (106)1.312 (106) 1.327 (107)1.327 (107) 1.364 (110)1.364 (110)

상기 표 2를 참조하면, 비교예 1을 기준으로, 산화아연을 감량함에 따라, 가교 밀도는 낮아지며, 가교 길이가 길어져 기계적 물성(modulus)은 높아지며, T.S/E.B값이 낮아져 내구력이 하락되고, 점탄성시험기와 RTMs의 결과 값으로 제동성능은 향상되나, 연비와 마모성능은 하락되는 것을 확인할 수 있다.Referring to Table 2 above, based on Comparative Example 1, as zinc oxide is reduced, the cross-link density decreases, the cross-link length becomes longer and the mechanical properties (modulus) increase, the T.S/E.B value decreases, durability decreases, and viscoelasticity decreases. From the results of the tester and RTMs, it can be seen that braking performance improves, but fuel efficiency and wear performance decrease.

또한, 비교예 1을 기준으로 산화아연을 감량(3 → 0.5phr)하고, 변성 탄소나노튜브를 첨가한 실시예 1 내지 3의 연비성능과 마모성능은 유지하면서 제동성능은 향상된 것을 확인할 수 있고, 첨가 함량이 증가할수록 제동성능의 향상 정도는 증가하는 것을 확인할 수 있다.In addition, based on Comparative Example 1, it can be seen that the braking performance was improved while maintaining the fuel efficiency and wear performance of Examples 1 to 3 in which zinc oxide was reduced (3 → 0.5 phr) and modified carbon nanotubes were added. It can be seen that as the additive content increases, the degree of improvement in braking performance increases.

또한, 실시예 4와 같이 변성 탄소나노튜브 함량이 10phr 이상 첨가한 경우에는 제동성능은 현저히 향상되지만, 연비성능과 마모성능은 다소 하락된 것을 확인 할 수 있다. In addition, as in Example 4, when the modified carbon nanotube content was added at 10 phr or more, braking performance was significantly improved, but fuel efficiency and wear performance were confirmed to be somewhat reduced.

- crosslinking density는 가류공정 이후, 가황된 고무조성물의 가교 반응 정도를 측정하는 시험방법으로, 화학약품에 의해 가교 결합이 끊어지는 정도로 측정 가능하며, 가교 길이에 따라 mono- (S1), di- (S2), poly- (SX)로 구분할 수 있고, density는 가교된 총분자량을 나타내며 단위 부피당 몰 값으로 나타냄.2) HD's는 고무조성물의 경도(Hardness)를 지칭하며, 외부 힘을 받아 그 모양이 변하는 정도를 나타냄.- Crosslinking density is a test method that measures the degree of crosslinking reaction of the vulcanized rubber composition after the vulcanization process. It can be measured by the degree to which crosslinking is broken by chemicals. Depending on the crosslink length, mono- (S1), di- ( It can be divided into S2) and poly- (SX), and density represents the total crosslinked molecular weight and is expressed as a molar value per unit volume.2) HD's refers to the hardness of the rubber composition, and its shape changes under external force. Indicates the degree of change.

- M100%과 M300%(Modulus; M)는 Tensile test과정에서 일정 힘으로 인해 고무 시편이 100% 혹은 300% 신장될 때, 사용되는(측정) 힘을 나타내며, 값이 클수록 탄성률이 좋다는 의미임.- M100% and M300% (Modulus; M) represent the force used (measured) when a rubber specimen is stretched 100% or 300% due to a certain force during the tensile test process. The larger the value, the better the elastic modulus.

- T.S(Tensile strength)와 E.B(Elongation broken)은 Tensile test과정에서 일정 힘으로 인해 고무 시편이 신장되는 최대 비율(고무 시편이 끊어지는 순간)을 E.B라 하며, 그 때 측정되는 힘을 T.S라 칭함.- T.S (Tensile strength) and E.B (Elongation broken) refers to the maximum rate at which a rubber specimen is elongated due to a certain force during the tensile test process (the moment the rubber specimen breaks), and the force measured at that time is called T.S. .

- Tg는 고분자 물질이 온도에 의해 고분자 가지들이 활성을 가지며 움직이기 시작하는 온도를 의미한다.- Tg refers to the temperature at which polymer branches become active and begin to move due to temperature.

- Tan δ 0℃과 E”0℃는 DMA(Dynamic Mechanical Analysis) 시험기에 의해서 측정되며 11Hz로 측정한 결과이다. 젖은 노면 제동성능의 인덱스로 사용되며, 수치가 높을수록 젖은 노면 제동성능이 우수함을 의미한다. - Tan δ 0℃ and E”0℃ are measured by a DMA (Dynamic Mechanical Analysis) tester and are the results of measurements at 11Hz. It is used as an index of wet road braking performance, and the higher the number, the better the wet road braking performance.

또한, Tan δ는 E”손실 에너지 값: Loss Energy)에 E'(저장 에너지 값; Storage Energy)를 나눠준 값을 의미한다.In addition, Tan δ means the value obtained by dividing E' (Storage Energy) by E' (Loss Energy).

- Tan δ 22℃과 E”22℃는 DMA(Dynamic Mechanical Analysis) 시험기에 의해서 측정되며 11Hz로 측정한 결과이다. 마른 노면 제동성능의 인덱스로 사용되며, 수치가 높을수록 마른 노면 제동성능이 우수함을 의미한다.- Tan δ 22℃ and E”22℃ are measured by a DMA (Dynamic Mechanical Analysis) tester and are the results measured at 11Hz. It is used as an index of dry road braking performance, and the higher the number, the better the dry road braking performance.

- Tanδ@ 60℃는 DMA(Dynamic Mechanical Analysis)시험기에 의해서 측정되며 11Hz로 측정한 결과이다. 회전저항성능의 인덱스로 사용되며, 수치가 낮을수록 회전저항성능이 우수함을 의미한다.- Tanδ@ 60℃ is measured by a DMA (Dynamic Mechanical Analysis) tester and is the result of measurement at 11Hz. It is used as an index of rolling resistance performance, and the lower the number, the better the rolling resistance performance.

- DIN과 FPS 마모 시험은 타이어 마모 예측을 위해 평가하는 항목으로, 고무 시편의 시험 전과 시험 후의 중량 차이(Loss weight (g))를 측정하며, DIN시험의 경우는 하중의 영향을 많이 받는 마모 시험법이며, FPS는 실제 차량 평가와 가장 유사한 시험실에서 수행할 수 있는 마모 시험 평가법이다. 비교예 1을 기준으로 값(상대지수)이 높을(낮을)수록 마모특성이 좋지 않음을 의미한다.- DIN and FPS abrasion tests are evaluated to predict tire wear. They measure the weight difference (loss weight (g)) of the rubber specimen before and after the test. In the case of the DIN test, it is an abrasion test that is greatly affected by load. This is the law, and FPS is a wear test evaluation method that can be performed in a laboratory that is most similar to actual vehicle evaluation. Based on Comparative Example 1, the higher (lower) the value (relative index) is, the worse the wear characteristics are.

- 마찰계수(μ)는 RTMs(Rotational Traction Measuring system)시험기에 의해서 측정된 결과이다. 노면 상태에 의해 마른 노면 제동성능의 인덱스 또는 젖은 노면 제동성능의 인덱스로 사용되며, 수치가 높을수록 제동성능이 우수함을 의미한다.- The coefficient of friction (μ) is the result measured by an RTMs (Rotational Traction Measuring system) tester. Depending on the road surface condition, it is used as an index for dry road braking performance or as an index for wet road braking performance. A higher value means better braking performance.

- 무늬 시험기(mooney viscosity tester)에서 스코치 타임(scorch time) 측정 모드로 평가한 결과로써, Mv 125℃는 125℃에서 고무조성물의 점도 값을, T05와 T35는 고무조성물의 초기 점도에서 값이 5 또는 35증가하는데 걸리는 시간을 나타냄. T05와 T35 값이 낮을수록 고무조성물의 가류속도는 빠르다는 것을 의미하며, T35 - T05의 차이 간격이 낮을수록 공정 안정성은 나쁨을 의미함.- As a result of evaluation in scorch time measurement mode on a mooney viscosity tester, Mv 125℃ is the viscosity value of the rubber composition at 125℃, and T05 and T35 are the initial viscosity of the rubber composition. Or it represents the time it takes to increase by 35. The lower the T05 and T35 values, the faster the vulcanization speed of the rubber composition, and the lower the difference between T35 and T05, the worse the process stability.

- MonTech사의 MDR(moving die rheometer)- 3000을 사용하여, 가류 수준에 따른 소요 시간을 측정하는 장비로써, t50과 t90은 고무조성물의 가교 반응율 50%와 90%에 소요되는 시간을 나타냄.- MonTech's MDR (moving die rheometer)-3000 is used to measure the time required according to the level of vulcanization. t50 and t90 represent the time required for the crosslinking reaction rate of the rubber composition to reach 50% and 90%.

실험예 2: 제조된 고무조성물을 이용한 타이어 성능 평가Experimental Example 2: Tire performance evaluation using the manufactured rubber composition

본 발명의 변성 탄소나노튜브를 사용한 산화아연이 감량된 친환경타이어 트레드용 고무조성물을 이용하여, 205/55 R16 타이어로 제조하여, 실제 차량을 이용한 완제품 타이어 성능 평가를 수행하였다. A 205/55 R16 tire was manufactured using a rubber composition for an eco-friendly tire tread with reduced zinc oxide using the modified carbon nanotubes of the present invention, and the performance of the finished tire was evaluated using an actual vehicle.

아울러, 비교예와 실시예는 동일 구조와 패턴을 갖으며, 트레드 고무만 변경하고, 제조한 각각의 타이어에 대해 핸들링성능, 브레이크성능, 연비성능 및 마모성능을 측정하고 그 결과를 아래의 표 3에 나타내었다.In addition, the comparative examples and examples have the same structure and pattern, only the tread rubber is changed, and the handling performance, braking performance, fuel efficiency, and wear performance of each manufactured tire are measured, and the results are shown in Table 3 below. shown in

항목 값 (상대지수)Item value (relative index) 비교예1Comparative Example 1 실시예1Example 1 실시예3Example 3 실시예4Example 4 Dry Braking (m)Dry Braking (m) 36.6 (100)36.6 (100) 35.9 (102)35.9 (102) 34.8 (105)34.8 (105) 32.9 (110)32.9 (110) Wet Braking (m)Wet Braking (m) 28.6 (100)28.6 (100) 27.7 (103)27.7 (103) 26.9 (106)26.9 (106) 25.5 (111)25.5 (111) RR (Rolling Resistance)RR (Rolling Resistance) 5.82 (100)5.82 (100) 5.87 (99)5.87 (99) 5.9 (99)5.9 (99) 6.14 (95)6.14 (95) Wear Index1) Wear Index 1) 8,138 (100)8,138 (100) 8,125 (100)8,125 (100) 8,088 (99)8,088 (99) 7,531 (93)7,531 (93)

- Wear Index: 타이어 트레드용 고무조성물 1mm당 주행할 수 있는 거리(km)- Wear Index: Distance that can be driven per 1 mm of rubber composition for tire tread (km)

본 발명의 산화아연을 감량하고, 변성 탄소나노튜브를 적용한 타이어 트레드용 고무조성물의 실시예 2는 비교예 1과 비교하여, 연비성능과 마모성능의 하락없이 제동성능이 향상됨을 확인할 수 있었다. Compared to Comparative Example 1, it was confirmed that Example 2 of the rubber composition for tire tread of the present invention in which zinc oxide was reduced and modified carbon nanotubes were applied showed improved braking performance without deterioration in fuel efficiency and wear performance.

또한, 과량의 변성 탄소나노튜브를 적용한 타이어 트레드용 고무조성물의 실시예 3은 비교에 1과 비교하여, 제동성능은 현저히 향상되었으나, 연비성능과 마모성능이 하락됨을 확인할 수 있었다.In addition, Example 3 of the rubber composition for tire tread to which an excessive amount of modified carbon nanotubes were applied was found to have significantly improved braking performance, but decreased fuel efficiency and wear performance compared to Comparative Example 1.

본 발명에 의해 제조된 고무조성물을 타이어 트레드 부위에 사용하여, 타이어의 마모성능과 연비성능의 저하없이, 제동성능이 우수한 친환경타이어의 제조가 가능하다.By using the rubber composition prepared according to the present invention in the tire tread area, it is possible to manufacture an eco-friendly tire with excellent braking performance without deteriorating the wear performance and fuel efficiency of the tire.

또한, 상기 고무조성물의 원료로써, 사용되는 변성 탄소나노튜브는 환경문제를 야기시킬 수 있는 산화아연을 감량함에도 불구하고, 고무조성물의 물성을 유지하면서, 제동성능을 현저히 향상시킬 수 있다.In addition, the modified carbon nanotubes used as raw materials for the rubber composition can significantly improve braking performance while maintaining the physical properties of the rubber composition, despite reducing zinc oxide, which can cause environmental problems.

또한, 상기 고무조성물의 원료로써, 사용되는 변성 탄소나노튜브는 산화아연 감량 대체물질인 초촉진제의 사용에 따른, 가류 및 가공 안정성 문제없이, 타이어 제조가 가능하다.In addition, the modified carbon nanotubes used as raw materials for the rubber composition can be used to manufacture tires without problems with vulcanization and processing stability due to the use of a super accelerator, which is a zinc oxide weight loss substitute.

Claims (3)

산화아연과 실란커플링제를 반응시켜 탄소나노튜브 커플링제를 제조하는 단계;
상기 탄소나노튜브 커플링제를 분산시킨 용매에 탄소나노튜브를 가하고 초음파로 반응시켜 변성탄소나노튜브를 수득하는 단계; 및
원료고무, 실리카 및 상기 변성탄소나노튜브를 혼합하여 마스터배치를 제조하는 단계;를 포함하는 것을 특징으로 하는 타이어 트레드용 고무조성물의 제조방법.
Preparing a carbon nanotube coupling agent by reacting zinc oxide with a silane coupling agent;
Adding carbon nanotubes to the solvent in which the carbon nanotube coupling agent is dispersed and reacting with ultrasonic waves to obtain modified carbon nanotubes; and
A method for producing a rubber composition for a tire tread, comprising the step of mixing raw rubber, silica, and the modified carbon nanotubes to produce a masterbatch.
제 1 항에 있어서,
상기 마스터배치 제조후에 파이날 마스터배치를 제조하는 공정을 더 포함하며, 상기 파이날 마스터배치 제조는 마스터배치 100 중량부에 대하여 가황제인 황 2 내지 5 중량부와 촉진제 1.5 내지 3중량부를 투입하여 혼련하는 것을 특징으로 하는 타이어 트레드용 고무조성물의 제조방법.
According to claim 1,
It further includes a process of manufacturing a final masterbatch after manufacturing the masterbatch, wherein the final masterbatch manufacturing involves adding 2 to 5 parts by weight of sulfur, which is a vulcanizing agent, and 1.5 to 3 parts by weight of an accelerator and kneading them, based on 100 parts by weight of the masterbatch. Method for manufacturing a rubber composition for a tire tread, characterized by:
제 1 항 또는 제 2 항에 의한 제조방법에 의하여 제조되는 것을 특징으로 하는 타이어드레드.A tire thread manufactured by the manufacturing method according to claim 1 or 2.
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